SSANGYONG MUSSO 1998 Workshop Repair Manual

1D3-10 OM600 ENGINE COOLING
COOLING FAN CLUTCH
1 Belt Pulley
2 Cooling Fan Clutch
3 Cooling Fan4 Socket Bolt................................................ 45 Nm
5 Socket Bolt................................................ 10 Nm
Tools Required
603 589 00 40 00 Counter Holder

OM600 ENGINE COOLING 1D3-11
Removal & Installation Procedure
1. Hold the bolt pulley with counter holder and remove the
bolt(4).
Counter Holder 603 589 00 40 00
Installation Notice
Tightening Torque 45 Nm
2. Remove the socket bolt(5) and then remove the cooling
fan(3) and fan clutch(2).
Notice
Keep the fan clutch vertically.
Installation Notice
Tightening Torque 10 Nm
3. Installation should follow the removal procedure in the
reverse order.

1D3-12 OM600 ENGINE COOLING
RADIATOR
Preceding : Removal of cooling fan shroud
1 Radiator Inlet Hose...............OM662LA : 220mm
.............................................OM661LA : 321mm
2 Radiator outlet Hose
3 Radiator Deaeration Tube & Hose
4 Clamp5 Spring Clamp
6 Bolt..........................................................3-7 Nm
7 Radiator
8 Spring Clamp
9 Bolt...........................................................3-7Nm

OM600 ENGINE COOLING 1D3-13
Removal & Installation Procedure
1. Drain coolant from the radiator.
2. Remove the coolant thermoswich connector from radiator.
3. Remove the each coolant hose.
4. Remove the auto T/M oil cooling hose and cooling line.
Installation Notice
5. Loosen the radiator upper mounting bolt and remove the
mounting stopper and insulator.
6. Remove the radiator.
7. Check the radiator pin for crack, leakage and bending and
replace it if necessany.
8. Installation should follow the removal procedure in the
reverse order.
Tightening TorqueHose : 29 - 40Nm

1D3-14 OM600 ENGINE COOLING
COOLING SUB-SYSTEM
1 Radiator
2 Cooling Fan Shroud
3 Bolt.......................................................... 3-7Nm
4 Cooling Fan Shroud
5 Radiator Deaieration Hose7 Mounting Bracket
8 Make-up Cooling Hose
9 Bolt...........................................................3-7Nm
10 Cooling Reservoir-tank Cap
11 Cooling Reservoir-tank

OM600 ENGINE COOLING 1D3-15
Removal & Installation Procedure
Cooling Fan Shroud
1. Remove the radiator deaeration hose and tube.
Installation Notice
Tightening Torque 3 - 7 Nm
Tightening torque 3-7Nm
2. Check the shroud.
3. Installation should follow the removal procedure in the
reverse order.
Coolant Sub-Tank
1. Drain the coolant from radiator.
2. Remove the each hose.
3. Loosen the mounting bolt of sub-tank and remove the
coolant sub-tank.
Installation Notice
4. Installation should follow the removal procedure in the
reverse order.
Tightening Torque 3 - 7 Nm

1D3-16 OM600 ENGINE COOLING
THERMOSTAT
1 Thermostat
2 Seal....................................................... Replace
3 Thermostat Housing Cover4 Coolant Hose
5 Bolt............................................................10Nm

OM600 ENGINE COOLING 1D3-17
Removal & Installation Procedure
1. Drain the coolant completely.
2. Disconnect the coolant hose(4) from the thermostat housing
cover(3).
3. Remove the bolts(5) and then remove the thermostat(1)
and housing cover(3)
Installation Notice
Align the groove on thermostat and the housing cover
rib(arrow).
Tightening Torque 10 Nm
Notice
Replace the seal(2).
4. Installation should follow the removal procedure in the
reverse order.

SECTION 1E1
M162 ENGINE ELECTRICAL
Specifications . . . . . . . . . . . . . . . . . . . . . . . 1E1-1
Alternator Specifications . . . . . . . . . . . . . . . . 1E1-1
Starting Motor Specifications . . . . . . . . . . . . 1E1-2
Battery Specifications . . . . . . . . . . . . . . . . . . 1E1-2
Fastener Tightening Specifications . . . . . . . . 1E1-2
Special Tools . . . . . . . . . . . . . . . . . . . . . . . 1E1-3
Special Tools Table . . . . . . . . . . . . . . . . . . . . 1E1-3
Maintenance and Repair . . . . . . . . . . . . . . 1E1-4
On-Vehicle Service . . . . . . . . . . . . . . . . . . . . . 1E1-4
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E1-4
Starting Motor . . . . . . . . . . . . . . . . . . . . . . . . 1E1-5
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E1-6
Spark Plug . . . . . . . . . . . . . . . . . . . . . . . . . . 1E1-7
Ignition Cable . . . . . . . . . . . . . . . . . . . . . . . . 1E1-9
Unit Repair . . . . . . . . . . . . . . . . . . . . . . . . 1E1-12
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1E1-12
SPECIFICATIONS
ALTERNATOR SPECIFICATIONS
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise
noted.
TABLE OF CONTENTS
Application
Output Voltage
Current
Resistance Between Rotor Core and Slip RingDescription
12 - 14 V
115 A
¥ W

1E1-2 M162 ENGINE ELECTRICAL
N·m
14 - 18
4 - 5
45 - 50
12 - 15
6 - 7
35 - 48
12 - 18
12 - 18
12 - 18
9 - 11
9 - 11
25 - 30
STARTING MOTOR SPECIFICATIONS
Application
Voltage
Output PowerDescription
12 V
1.7 KW
BATTERY SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
Application
Capacity
Specific Gravity
Max. Tolerance Between CellsDescription
75 AH
³ 1.24
³ 0.04
Application
Alternator Terminal B+Nut
Alternator Terminal D+Nut
Alternator Combinction Bolt
Battery Cable Nut on Starting Motor
Electric Wire Nut on Starting Motor
Starting Motor Mounting Nut
Battery Mounting Bracket Nut
Battery Negative Cable
Battery Positive Cable
Ignition Cable Cover Bolt
Ignition Cable Bolt
Spark plug