SUBARU FORESTER 2004 Service Repair Manual

5MT-19
MANUAL TRANSMISSION AND DIFFERENTIAL
General Description
498247001 MAGNET BASE  Used for measuring backlash between side
gear and pinion, and hypoid gear.
 Used with DIAL GAUGE (498247100).
498247100 DIAL GAUGE  Used for measuring backlash between side
gear and pinion, and hypoid gear.
 Used with MAGNET BASE (498247001).
498427400 STOPPER Used for securing the drive pinion shaft assem-
bly and driven gear assembly when removing the
drive pinion shaft assembly lock nut.
498787100 MAIN SHAFT
STOPPERUsed for removing and installing transmission
main shaft lock nut. ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
ST-498247001
ST-498247100
ST-498247400
ST-498787100

5MT-20
MANUAL TRANSMISSION AND DIFFERENTIAL
General Description
498937000 TRANSMISSION
HOLDERUsed for removing and installing transmission
main shaft lock nut.
499277100 BUSH 1-2
INSTALLER Used for installing 1st driven gear thrust plate
and 1st-2nd driven gear bush.
 Used for installing roller bearing outer races to
differential case.
499277200 INSTALLER Used for press-fitting the 2nd driven gear, roller
bearings, and 5th driven gear onto the driven
shaft.
499757002 INSTALLER  Used for installing snap ring (OUT 25), and
ball bearing (25×26×17).
 Used for installing bearing cone of transfer
driven gear (extension core side). ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
ST-498937000
ST-499277100
ST-499277200
ST-499757002

5MT-21
MANUAL TRANSMISSION AND DIFFERENTIAL
General Description
499787000 WRENCH ASSY Used for removing and installing differential side
retainer.
499827000 PRESS Used for installing speedometer oil seal when
installing speedometer cable to transmission.
499857000 5TH DRIVEN GEAR
REMOVERUsed for removing 5th driven gear.
499877000 RACE 4-5
INSTALLER Used for installing 4th needle bearing race and
ball bearing onto transmission main shaft.
 Used with REMOVER (899714110). ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
ST-499787000
ST-499827000
ST-499857000
ST-499877000

5MT-22
MANUAL TRANSMISSION AND DIFFERENTIAL
General Description
499917500 DRIVE PINION
GAUGE ASSYUsed for adjusting drive pinion shim.
499927100 HANDLE Used for fitting transmission main shaft.
499937100 TRANSMISSION
STAND SETStand used for transmission disassembly and
assembly.
499987003 SOCKET WRENCH
(35)Used for removing and installing driven pinion
lock nut and main shaft lock nut. ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
ST-499917500
ST-499927100
ST-499937100
ST-499987003

5MT-23
MANUAL TRANSMISSION AND DIFFERENTIAL
General Description
499987300 SOCKET WRENCH
(50)Used for removing and installing driven gear
assembly lock nut.
899714110 REMOVER Used for fixing transmission main shaft, drive
pinion, rear drive shaft.
899864100 REMOVER Used for removing parts on transmission main
shaft and drive pinion.
899884100 HOLDER Used for tightening lock nut on sleeve. ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
ST-499987300
ST-899714110
ST-899864100
ST-899884100

5MT-24
MANUAL TRANSMISSION AND DIFFERENTIAL
General Description
899904100 REMOVER Used for removing and installing straight pin.
899988608 SOCKET WRENCH
(27)Used for removing and installing drive pinion lock
nut.
398497701 ADAPTER  Used for installing roller bearing onto differen-
tial case.
 Used with INSTALLER (499277100).
499587000 INSTALLER Used for installing driven gears to driven shaft. ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
ST-899904100
ST-899988608
ST-398497701
ST-499587000

5MT-25
MANUAL TRANSMISSION AND DIFFERENTIAL
General Description
899824100 PRESS Used for installing speedometer shaft oil seal.
499987100 SOCKET WRENCH
(35)Used for removing and installing drive pinion lock
nut.
899984103 SOCKET WRENCH
(35)Used for removing and installing drive pinion lock
nut.
498057300 INSTALLER Used for installing extension oil seal. ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
ST-899824100
ST-499987100
ST-899984103
ST-498057300

5MT-26
MANUAL TRANSMISSION AND DIFFERENTIAL
General Description
498255400 PLATE Used for measuring backlash.
498077400 SYNCHRONIZER
CONE REMOVER Used for removing synchronizer cone of main
shaft.
 Used for removing 5th driven gear of drive pin-
ion shaft.
41099AA010 ENGINE SUPPORT
BRACKETUsed for supporting engine.
41099AA020 ENGINE SUPPORT Used for supporting engine. ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
ST-498255400
ST-498077400
ST41099AA010
ST41099AA020

5MT-27
MANUAL TRANSMISSION AND DIFFERENTIAL
General Description
398527700 PULLER ASSY  Used for removing extension case roller bear-
ing.
 Used for removing front differential side
retainer bearing outer race.
 Used for removing front differential side
retainer oil seal.
398643600 GAUGE Used for measuring total end play, extension end
play and drive pinion height.
398177700 INSTALLER  Used for installing bearing cone of transfer
driven gear (transfer case side).
 Used for installing ball bearing of transfer drive
gear.
398507703 DUMMY COLLAR  Used for installing input shaft holder oil seal.
 For dual-range model. ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
ST-398527700
ST-398643600
ST-398177700
ST-398507703

5MT-28
MANUAL TRANSMISSION AND DIFFERENTIAL
General Description
398663600 PLIERS  Used for removing and installing input shaft
snap ring.
 For dual-range model.
499757001 SNAP RING GUIDE  Used for installing snap ring (OUT 25).
 For dual-range model.
899858600 RETAINER  Used for removing ball bearing.
 For dual-range model.
899474100 EXPANDER  Used for removing and installing snap ring.
 For dual-range model. ILLUSTRATION TOOL NUMBER DESCRIPTION REMARKS
ST-398663600
ST-499757001
ST-899858600
ST-899474100