SUBARU FORESTER 2004 Service Repair Manual

GW-11
GLASS/WINDOW/MIRROR
Scalp Cap
5. Scalp Cap
A: REPLACEMENT
1) Turn the rearview mirror downward.
2) Insert a thin screw driver, push the clip part of
scalp cap, and remove the scalp cap.
3) Insert the claw at the bottom of scalp cap into
door mirror.
4) Install the scalp cap securely.
GW-00224
GW-00299

GW-12
GLASS/WINDOW/MIRROR
Outer Mirror Assembly
6. Outer Mirror Assembly
A: REMOVAL
1) Remove the door trim. AL, Front Door Trim.>
2) Remove the mirror gusset cover.
3) Disconnect the mirror connector.
4) Remove the grommet, and then loosen the
screws to remove mirror assembly.
B: INSTALLATION
Install in the reverse order of removal.
(1) Hook
: (1)
GW-00061
GW-00010

GW-13
GLASS/WINDOW/MIRROR
Outer Mirror Assembly
C: INSPECTION
Check to ensure that the rearview mirror moves properly when battery voltage is applied to terminals.
Heated mirror not-equipped model:
If NG, replace the mirror.
Heated mirror equipped model:
If NG, replace the mirror.
Switch position Terminal No.
OFF —
UP 1 (+) and 3 (−)
DOWN 3 (+) and 1 (−)
LEFT 2 (+) and 3 (−)
RIGHT 3 (+) and 2 (−)
Switch position Terminal No.
OFF —
UP 2 (+) and 4 (−)
DOWN 4 (+) and 2 (−)
LEFT 3 (+) and 4 (−)
RIGHT 4 (+) and 3 (−)

GW-14
GLASS/WINDOW/MIRROR
Outer Mirror
7. Outer Mirror
A: REPLACEMENT
1) Remove the door mirror assembly. 12, REMOVAL, Outer Mirror Assembly.>
2) Warm the area around the mirror holder (1) with
a hair drier until the edges of the mirror holder be-
come soft (about 2 or 3 minutes with a 1,000 W dri-
er.)
3) Use a flat tip screwdriver without sharp edges to
lift the mirror out of the mirror holder. (Also discon-
nect the heated mirror connector from the back of
mirror.)
4) When installing the mirror, warm the area around
the mirror holder with a hair drier until the edges of
the mirror holder become soft again (about 2 or 3
minutes with a 1,000 W drier.)
5) Remove the backing of the new double-stick
tape, and push the mirror in to install it.
NOTE:
Unless the mirror holder is warmed sufficiently, the
mirror holder edges may be damaged or the mirror
cracked.
GW-00062
(1)

GW-15
GLASS/WINDOW/MIRROR
Remote Control Mirror Switch
8. Remote Control Mirror
Switch
A: REMOVAL
Refer to Power Window Control Switch, because the
remote control mirror switch is integrated with power
window control switch. Power Window Control Switch.>
B: INSTALLATION
Refer to Power Window Control Switch, because the
remote control mirror switch is integrated with power
window control switch. TION, Power Window Control Switch.>

GW-16
GLASS/WINDOW/MIRROR
Remote Control Mirror Switch
C: INSPECTION
Move the rearview mirror switch to each position
and check continuity between terminals.
Change over switch right position:
Change over switch left position:
If NG, replace the switch.
GW-00012
1 2
3 4 5 6
7 8 910
Switch position Terminal No. Standard
OFF — More than 1MΩ
UP 8 and 3, 6 and 7 Less than 1Ω
DOWN 8 and 6, 3 and 7 Less than 1Ω
LEFT 8 and 2, 6 and 7 Less than 1Ω
RIGHT 8 and 6, 2 and 7 Less than 1Ω
Switch position Terminal No. Standard
OFF — More than 1MΩ
UP 8 and 4, 6 and 7 Less than 1Ω
DOWN 8 and 6, 4 and 7 Less than 1Ω
LEFT 8 and 5, 6 and 7 Less than 1Ω
RIGHT 8 and 6, 5 and 7 Less than 1Ω

GW-17
GLASS/WINDOW/MIRROR
Front Door Glass
9. Front Door Glass
A: REMOVAL
1) Remove the front door trim. MOVAL, Front Door Trim.>
2) Remove the front speaker. MOVAL, Front Speaker.>
3) Remove the sealing cover. MOVAL, Front Sealing Cover.>
4) Remove the outer mirror assembly. 12, REMOVAL, Outer Mirror Assembly.>
5) Remove the front end of door weather strip and
gusset.
6) Remove the stabilizers.7) Remove the rear end of door weather strip and
weather strip outer.
8) Operate the power window switch to move the
glass to position shown in the figure, and then re-
move the three nuts from service holes.
9) Take out the door glass.
NOTE:
 Do not turn the regulator in closing direction after
removal of the glass. Otherwise gear may be disen-
gaged.
 Avoid impact and damage to the glass.
GW-00013
GW-00014
GW-00015
GW-00017

GW-18
GLASS/WINDOW/MIRROR
Front Door Glass
B: INSTALLATION
1) Install in the reverse order of removal.
CAUTION:
Make sure that the glass stay is placed securely
in sash.
2) Adjust the front door glass. JUSTMENT, Front Door Glass.>
Tightening torque:
Refer to COMPONENT in General Descrip-
tion. COMPONENT, General Description.> GW-2, FIXED GLASS, COMPONENT, General
Description.>
C: ADJUSTMENT
NOTE:
Before adjustment, ensure that all adjusting bolts of
stabilizer, upper stopper and sash are loose and
door glass is raised so that it is in contact with
weather strip.
1) Temporarily tighten one adjusting bolt on one side
of rear sash at the midpoint of slotted hole in the in-
ner panel.
2) Temporarily tighten the regulator B-channel in a
position at the top of slotted hole.
3) Lower the door glass 10 to 15 mm (0.39 to 0.59
in) from fully closed position. While applying out-
ward pressure of 45.0±5 N (4.6±0.5 kg, 11.0±1.1
lb) (F) to upper edge of glass above midpoint of two
outer stabilizers, press the inner stabilizer at pres-
sure of 25±5 N (2.5±0.5 kg, 5.5±1.1 lb) to the glass,
then secure it.4) For adjustment of clearance between front glass
and center pillar cover, loosen the nuts (A), and
move the rear sash back and forward until clear-
ance becomes the value shown. (Clearance be-
tween upper side and lower side is within 1.5 mm
(0.059 in).)
5) For adjustment of upper and lower ends of cen-
ter pillar, loosen the adjusting nut (A) of B-channel
(B).
(1) Full close
(2) Stabilizer
(3) 10 — 15 mm (0.39 — 0.59 in)
(1) F
(2)
A = A AA
(2)(3)
GW-00063
(1) 12±1 mm (0.472±0.039 in)
GW-00019
(A)
AA
A-A
(1)
(1)
GW-00064
GW-00021
(A)
(B)

GW-19
GLASS/WINDOW/MIRROR
Front Door Glass
6) Adjust so that the upper and lower ends of cen-
ter pillar are the same size.
7) For glass stroke adjustment, close the door, raise
glass until positional relationship between glass and
weather strip becomes as shown. And secure the
glass so that the upper stopper lightly touches the
glass holder.For preventing wind noise, adjust the glass at the
position where tip of gusset is raised up a little.
8) After stabilizer adjustment, carry out the glass
crimp adjustment. First, visually ensure positional
relationship between retainer & molding and glass
of the roof side, and then begin with rear sash ad-
justment. Adjust two adjusting bolts alternately step
by step to obtain dimensions shown below (cross-
section A).
NOTE:
If two nuts are loosened at the same time, sash
moves back and forth. Therefore, when one nut is
adjusted, secure the other.
9) Make the same adjustment of two adjusting bolts
of rear sash.
(1) Narrow
(2) Wide
(3) Glass tilts too far rearward
(4) Glass tilts too far forward
(5) Raise B channel
(6) Lower B channel
(1) 3.5±0.8 mm (0.137±0.031 in)
(2) 9.5±1 mm (0.374±0.039 in)
GW-00139 (6) (5)
(4)
(1)(2) (1)
(2) (3)
A
A
(1)
(2)
GW-00066
(A) 0 — 1.5 mm (0 — 0.059 in)
(1) 3.5±0.8 mm (0.137±0.031 in)
(2) 9.5±1 mm (0.374±0.039 in)
GW-00024
A
A
(1)
(2)
GW-00066

GW-20
GLASS/WINDOW/MIRROR
Front Door Glass
NOTE:
Do not tilt the sash bracket to inner panel during ad-
justment. Otherwise smooth regulator operation
cannot be achieved.
10) Make adjustment of front sash in the same
manner as that of rear sash.
NOTE:
Although front and rear sashes must, as a rule, be
adjusted in the same manner, in some door instal-
lation, the adjustment in a different manner may be
required. However, adjustment of one sash to the
maximum amount and the other to the minimum
amount is not permitted. Such adjustment may re-
sult in application of excessive load to regulator.
11) After adjustments, tighten the nuts.
12) After adjustment to glass, close the door. If
there is a gap between outer lip of gusset and glass
surface, adjust the gap with adjusting nut (A) in low-
er fitting part of the gusset to prevent generation of
wind noise.
13) During adjustments, loosen the other three
clamping screws.
14) After adjustment, tighten the bolts and nuts.
(1) Sash bracket
(2) Rear sash
(3) Adjust a line parallel
(4) Rear sash
(5) Inner panel
GW-00026
(1)
(2)(3)
(4)
(5)
GW-00056
(A)