SUBARU FORESTER 2004 Service Repair Manual

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WIPER AND WASHER SYSTEM
Front Wiper Motor and Link
7. Front Wiper Motor and Link
A: REMOVAL
1) Disconnect the ground cable from battery.
2) Remove the cowl panel. AL, Cowl Panel.>
3) Disconnect the connector of motor.
4) Loosen the bolts and nuts to remove wiper link.
5) Loosen the bolts and nuts to remove motor.
B: INSTALLATION
1) Install the wiper link to the vehicle, and then con-
nect the motor connector.
2) Connect the battery ground cable to battery.
3) To confirm that the motor is at auto stop position,
connect the harness to motor and turn the wiper
switch ON/OFF once.
4) Disconnect the ground cable from battery.
5) Tighten the nut where rod (A) and link plate (B) is
aligned in a straight line.6) Install in the reverse order of removal.
Tightening torque:
Refer to COMPONENT in General Descrip-
tion.
NENT, General Description.>
C: INSPECTION
1) When the battery is connected to wiper motor
connectors and confirm that motor operates at low
speed.
2) When the battery is connected to terminal of
connectors and confirm that motor operates at high
speed.
3) Connect the battery to terminals of connector,
and remove the terminal connection with motor ro-
tated at low speed, and stop the wiper motor
through operation.
WW-00050
WW-00051
WW-00052
(A)
(B)
WW-00224
32
541
32
541
WW-00225
WW-00226
32
541

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WIPER AND WASHER SYSTEM
Front Wiper Motor and Link
4) Connect the battery and confirm that the motor
stops at automatic stop position after the motor op-
erates at low speed again.
WW-00227
32
541

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WIPER AND WASHER SYSTEM
Front Washer Nozzle
8. Front Washer Nozzle
A: REMOVAL
1) Remove the washer hose from the washer noz-
zle.
2) Open the clips on the underside of the hood with
a thin screwdriver or other tool, and remove the
washer nozzle.
B: INSTALLATION
1) Install in the reverse order of removal.
NOTE:
Hoses have rib as eyemark for twist-proof.
2) Adjust the position of the washer liquid sprayer.
Nozzle.>
C: INSPECTION
 Make sure the nozzle and hose are not clogged.
 Check hoses for twist or fold.
D: ADJUSTMENT
NOTE:
It is not necessary to adjust the washer injection
position because of spreading nozzle type.
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WIPER AND WASHER SYSTEM
Rear Wiper Arm
9. Rear Wiper Arm
A: REMOVAL
1) Remove the wiper arm cover (A).
2) Loosen the nut to remove wiper arm.
B: INSTALLATION
1) Install in the reverse order of removal.
2) Operate the rear wiper once.
3) Align the blade to the center of rear defogger
heat wire (A).
Tightening torque:
Refer to COMPONENT in General Descrip-
tion.
General Description.>
C: ADJUSTMENT
1) Operate the rear wiper once.
2) Align the blade to the center of rear defogger
heat wire (A).
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WW-00192
WW-00200
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WIPER AND WASHER SYSTEM
Rear Wiper Motor
10.Rear Wiper Motor
A: REMOVAL
1) Disconnect the ground cable from battery.
2) Remove the rear wiper arm.
3) Remove the cap (A), nut (B), and spacer (C)
from rear wiper shaft.
4) Remove the rear gate lower trim. REMOVAL, Rear Gate Trim.>
5) Unclip the clip of harness and disconnect the
connector of wiper motor.
6) Loosen the bolts to remove the wiper motor as-
sembly (A).
B: INSTALLATION
1) Install in the reverse order of removal.
2) Install the rear wiper cushion with the arrow
mark facing up, as shown in the figure.
Tightening torque:
Refer to COMPONENT in General Descrip-
tion.
General Description.>
C: INSPECTION
1) Connect the battery to wiper motor connector
and confirm that the wiper motor operates.
2) Connect the battery to terminal of connector and
remove the terminal connections with motor rotat-
ed, and stop the wiper motor through operation.
3) Connect the battery and confirm that the motor
stops at automatic stop position after the motor op-
erates at low speed again.
WW-00027
WW-00028
WW-00029
WW-00030
21
43
WW-00031
21
43
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21
43

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WIPER AND WASHER SYSTEM
Rear Washer
11.Rear Washer
A: REMOVAL
1) Remove the rear gate upper trim. REMOVAL, Rear Gate Trim.>
2) Remove the washer hose from the washer noz-
zle.
3) Push the anchor portion of washer nozzle with a
thin screwdriver or other tool, and remove the
washer nozzle.
B: INSTALLATION
1) Install in the reverse order of removal.
2) Adjust the position of the washer liquid sprayer.

C: INSPECTION
 Make sure the nozzle and hose are not clogged.
 Check hoses for twist or fold.
D: ADJUSTMENT
1) Turn the wiper switch to OFF position.
2) When the vehicle stops, adjust the washer injec-
tion position as shown in the figure.
Injection position:
A: 35 mm (1.38 in)
B: 72
°
(1) Nozzle
WW-00201
WW-00054
A (1)
B

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WIPER AND WASHER SYSTEM
Wiper Control Relay
12.Wiper Control Relay
A: REMOVAL
1) Disconnect the ground cable from battery.
2) Remove the right quarter lower trim. 45, REMOVAL, Rear Quarter Trim.>
3) Loosen the nut to remove control unit.
B: INSTALLATION
Install in the reverse order of removal.
C: INSPECTION
1) Disconnect the connector from the wiper control
relay.
2) Connect the positive (+) lead from the battery to
terminal 8 and the negative (−) lead to terminal 6.
Connect the positive (+) lead from the voltmeter to
terminal 3 and the negative (−) lead to ground.3) Measure the voltage when the wiper relay is op-
erated.
If operation is not as specified, replace the switch.
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WW-00035
2143
6587
(A) Switch position
(B) Voltage
(C) ON
(D) 12 V
(E) 0 V
(F) 9±2 sec.
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(A) (B)
(C)(D)
(E)
(F)

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WIPER AND WASHER SYSTEM
Headlight Washer
13.Headlight Washer
A: REMOVAL
1) Disconnect the ground cable from the battery.
2) Remove the front grille. AL, Front Grille.>
3) Remove the headlight. AL, Headlight Assembly.>
4) Draw out headlight washer hose.
5) Disconnect hose (A) from valve (B).
NOTE:
Washer fluid may drain from valve. Put a pan under
the valve, then disconnect valve from hose while
pinching the hose edge.
6) Remove nozzle cover (A).
7) Push the three pawls to remove outer nozzle (A).
Then pull out inner nozzle (B).
NOTE:
Before pushing the outer nozzle pawls, cover the
bumper to avoid scratches.
B: INSTALLATION
Install in the reverse order of removal.
WW-00102
(B) (A)
(A)
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(A)
WW-00110
(A)
(B)

FUJI HEAVY INDUSTRIES LTD. G8080GE7
2004 FORESTER SERVICE MANUAL QUICK REFERENCE INDEX
BODY SECTION
This service manual has been prepared
to provide SUBARU service personnel
with the necessary information and data
for the correct maintenance and repair
of SUBARU vehicles.
This manual includes the procedures
for maintenance, disassembling, reas-
sembling, inspection and adjustment of
components and diagnostics for guid-
ance of experienced mechanics.
Please peruse and utilize this manual
fully to ensure complete repair work for
satisfying our customers by keeping
their vehicle in optimum condition.
When replacement of parts during
repair work is needed, be sure to use
SUBARU genuine parts.
All information, illustration and specifi-
cations contained in this manual are
based on the latest product information
available at the time of publication
approval.HVAC SYSTEM
(HEATER, VENTILATOR AND A/C)AC
HVAC SYSTEM (AUTO A/C)
(DIAGNOSTIC)AC
AIRBAG SYSTEM AB
AIRBAG SYSTEM (DIAGNOSTIC) AB
SEAT BELT SYSTEM SB
LIGHTING SYSTEM LI
WIPER AND WASHER SYSTEM WW
ENTERTAINMENT ET
COMMUNICATION SYSTEM COM
GLASS/WINDOW/MIRROR GW
BODY STRUCTURE BS
INSTRUMENTATION/DRIVER INFO IDI
SEAT SE
SECURITY AND LOCK SL
SUNROOF/T-TOP/CONVERTIBLE TOP
(SUNROOF)SR
EXTERIOR/INTERIOR TRIM EI
EXTERIOR BODY PANEL EB

2004 FORESTER SERVICE MANUAL QUICK REFERENCE INDEX
BODY SECTION
G8080GE7
CRUISE CONTROL SYSTEM CC
CRUISE CONTROL SYSTEM
(DIAGNOSTIC)CC(H4SO)
CRUISE CONTROL SYSTEM
(DIAGNOSTIC)CC(H4DOTC)
CRUISE CONTROL SYSTEM
(DIAGNOSTIC)CC(H4DOTC 2.5)
IMMOBILIZER (DIAGNOSTIC) IM