SUBARU FORESTER 2004 Service Repair Manual

FOREWORD
FW
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1. Foreword .....................................................................................................2

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FOREWORD
Foreword
1. Foreword
A: FOREWORD
These manuals are used when performing mainte-
nance, repair, or diagnosis of the Subaru FOREST-
ER.
Applied model: SG***** from 2004MY
The manuals contain the latest information at the
time of publication. Changes in specifications,
methods, etc. may be made without notice.

HOW TO USE THIS MANUAL
HU
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1. How to Use This Manual .............................................................................2

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How to Use This Manual
1. How to Use This Manual
A: HOW TO USE THIS MANUAL
1. STRUCTURE
Each section consists of SCT that are broken down
into SC that are divided into sections for each com-
ponent. The specification, maintenance and other
information for the components are included, and
diagnosis information has also been added where
necessary.
2. INDEX
The first page has an index with tabs.

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3. COMPONENTS
Illustrations are listed for each component. The information necessary for repair work (tightening torque,
grease up points, etc.) is described on these illustrations. Information is described using symbol. To order the
parts, refer to parts catalogue.
Example:
HU-00001
(14)
(9)
(8)(7)(6)
(10)
(4)
(10)
(22)(11)
(19) (17) (15) (13)(12)
(18) (16) (1)(2)(3)
(4)(5)(6)
(7)
(8)
(11) (10)(9)
(12)
(13)
(19)(18)
(20)(17)
(16)(24)
(10)(25) (5)
(4)
(4)
(4)(3)
(3)
(3) (2) (1)
(21) (15)
(23)
T7
T2
T2
T2
T2
T2
T2
T4
T5
T5
T8
T6
T6
T6T11
T10
T1
T1
T3
T3
T3
T1
T9
T4
T5
T5T3
T4
T3T2
T4
T2
T1
T3
(20)
(21)
(23)
(22)
(10)
(24)(25)(26)(35)
(34)
(27)
(14)
(28)
(29)
(31)
(32)(37)(30)
(33)
(36)
T3
T2T1:Selective part
:Replacement part
:Should be lubricated with grease. :Should be lubricated with oil.:Sealing point
:Tightening torque .... ,

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4. SPECIFICATION
If necessary, specifications are also included.
5. INSPECTION
Inspections are included to be carried out before and after maintenance.
6. MAINTENANCE
• Maintenance instructions for serviceable parts describes work area and detailed steps with illustration. It
also describes the use of special tool, tightening torque, cautions for each procedure.
 If many serviceable parts are included in one service procedure, appropriate reference are provided for
each part.
Example:
(A) Component (D) Caution (G) Tightening torque
(B) Process (E) Tool number of special tool (H) Illustration
(C) Reference (F) Name of special tool
HU-00002
1) Remove the manual transmission assembly
from vehicie. Transmission Assembly.>
15.Main Shaft Assembly for Sin-
gle-Range
A: REMOVAL
11) Tighten the lock nuts to the specified torque us-
ing ST1 and ST2.
NOTE:
Secure the lock nuts in two Places affer tightening.
ST2 499987003 SOCKET WRENCH
ST1 498937000 TRANSMISSION HOLDER
(A)
(B)
(C)
(D)
(G) (E) (F)
(H)
Tightening torque:
118 N m (12.0 kgf-m, 86.8 ft-lb)
ST1ST2

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7. DIAGNOSIS
Tables showing a step-by-step process make it
easy to conduct diagnosis.
8. SI UNITS
Measurements in these manuals are according to
the SI units. Metric and yard/pound measurements
are also included.
Example:
Tightening torque:
44 N·m (4.5 kgf-m, 33 ft-lb)

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SPECIFICATION
SPC
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1. Forester .......................................................................................................2