SUBARU LEGACY 1999 Service Repair Manual

3. Front Bumper
A: EXCEPT OUTBACK MODEL
B5M0367B
(1) Licence plate bracket
(2) Bumper face
(3) Front bumper beam
(4) Bracket(5) Stay
(6) Back beam (Front)
(7) E-A foam (Front)Tightening torque: N´m (kg-m, ft-lb)
T:
93±25 (9.5±2.5, 69±18)
28
5-1[C3A0]COMPONENT PARTS
3. Front Bumper

B: OUTBACK MODEL
B5M0404B
(1) Bumper face
(2) Front bumper beam
(3) Bracket
(4) Stay(5) Back beam (Front)
(6) E-A foam (Front)
(7) Holder
(8) Back beam bracketTightening torque: N´m (kg-m, ft-lb)
T:
93±25 (9.5±2.5, 69±18)
29
[C3B0]5-1COMPONENT PARTS
3. Front Bumper

4. Rear Bumper
A: SEDAN
B5M0368B
(1) Bumper beam (LWR)
(2) Bumper beam (UPR)
(3) Bracket (Side)(4) Bumper surface
(5) E-A foam (Rear)Tightening torque: N´m (kg-m, ft-lb)
T:
93±25 (9.5±2.5, 69±18)
30
5-1[C4A0]COMPONENT PARTS
4. Rear Bumper

B: WAGON
B5M0369B
(1) Bumper beam
(2) Bracket (Side)
(3) Bumper surface(4) E-A foam (Rear)Tightening torque: N´m (kg-m, ft-lb)
T:
93±25 (9.5±2.5, 69±18)
31
[C4B0]5-1COMPONENT PARTS
4. Rear Bumper

C: OUTBACK MODEL
B5M0405B
(1) Bumper beam
(2) Bracket (Side)
(3) Bumper surface(4) E-A foam (Rear)
(5) Lower bracket (Side)Tightening torque: N´m (kg-m, ft-lb)
T:
93±25 (9.5±2.5, 69±18)
32
5-1[C4C0]COMPONENT PARTS
4. Rear Bumper

D: SUS MODEL
B5M0501B
(1) Beam complete rear
(2) Beam lower complete rear
(3) Bracket side rear
(4) Beam upper rear(5) Bumper face
(6) E-A foam
(7) E-A honeycombTightening torque: N´m (kg-m, ft-lb)
T:
95±25 (9.5±2.5, 69±18)
33
[C4D0]5-1COMPONENT PARTS
4. Rear Bumper

5. Sunroof
B5M0481B
(1) Sunroof panel
(2) Motor cover
(3) Motor ASSY
(4) Tilt up ASSY
(5) Control module ASSY
(6) Frame ASSY
(7) Sunroof trim
(8) Weatherstrip(9) Sunroof panel
(10) Deflector and guide rail ASSY
(11) Guide rail cover
(12) Frame ASSY
(13) Motor ASSY
(14) Drain ASSY
(15) Sunroof trim
(16) Drain tube(17) Garnish (Sedan only)
(18) Set bracket
Tightening torque: N´m (kg-m, ft-lb)
T:
7.4±2.0 (0.75±0.2, 5.4±1.4)
34
5-1[C500]COMPONENT PARTS
5. Sunroof

6. Steering Support Beam
B5M0264B
(1) Bracket
(2) Steering beamTightening torque: N´m (kg-m, ft-lb)
T:
32±10 (3.3±1.0, 23.9±7)
35
[C600]5-1COMPONENT PARTS
6. Steering Support Beam

7. Guard Pipe
B5M0371B
(1) Guard pipe
(2) Rear floor panelTightening torque: N´m (kg-m, ft-lb)
T:
32±10 (3.3±1.0, 23.9±7)
36
5-1[C700]COMPONENT PARTS
7. Guard Pipe

1. Hood
A: REMOVAL AND INSTALLATION
NOTE:
The hood lock has a dual locking design which
consists of a main lock and a safety lock mecha-
nism. When the release knob located at the front
pillar on the driver's side is pulled back, the main
lock is released through the cable attached to the
knob.
The safety lock can be released by pushing the
lever protruding above the front grill while opening
the hood.
1. HOOD
1) Open front hood, and remove washer hose.
2) Remove attaching bolts.
G5M0137
3) Detach front hood from hinges.
4) Installation is in the reverse order of removal.
CAUTION:
With buffer protruding about 18 mm (0.71 in)
beyond radiator panel, make sure that:
INo clearance exists between buffer and
inner hood.
IHood main lock is applied when hood is
released at a height of approximately 10 mm
(0.39 in) above the closed position.
NOTE:
Align the center of striker with lock during installa-
tion. Make sure safety lever is properly caught by
striker under the hood's own weight.
G5M0141
2. HOOD LOCK
1) Open front hood and remove front grille.
2) Remove bolts which secure lock assembly to
radiator panel, and remove lock assembly.
B5M0267
3) Disconnect release cable from lock assembly.
4) Installation is in the reverse order of removal.
NOTE:
IRoute hood lock release cable and hold with
clips.
IAfter installing release cable, ensure it operates
smoothly.
IApply grease to sliding surfaces of parts.
G5M0142
3. RELEASE CABLE
1) Remove front grille.
2) Remove release cable from opener lever in
passenger compartment.
3) Remove release cable from lock assembly.
B5M0319
4) Remove cable clip from engine compartment.
5) Installation is in the reverse order of removal.
37
[W1A3]5-1SERVICE PROCEDURE
1. Hood