TOYOTA CAMRY V20 1986 Service Information

8. INSTALL NO.2 SHIFT FORK AND NO.3 SHIFT FORK
SHAFT WITH REVERSE SHIFT FORK
(a) Install the No.2 shift fork to the No.2 hub sleeve. 7. INSTALL SNAP RINGS
(a) Using a plastic hammer, install the snap rings to the
No±1, No±2 and No±3 shift fork shafts. (b) Leaning the output shaft to the differential side, install
the input shaft assembly.
(b) Using a plastic hammer, install the reverse shift
fork and snap ring to the No.3 shift fork shaft.
(b) Install the No.3 shift fork shaft with reverse shift
fork.
± MANUAL TRANSAXLEComponent PartsMT±99

1 1. INSTALL NO.1 SHIFT FORK SHAFT
Install the No.1 shift fork shaft to the case, through the
No.1 shift fork and reverse shift fork.
HINT: When it is difficult to install the fork shaft through
the reverse shift fork, pull up the No.3 shift fork shaft. 9. INSTALL NO.1 SHIFT FORK, SHIFT HEAD AND NO.2
SHIFT FORK SHAFT
(a) Install the No.1 shift fork to the No.1 hub sleeve.
10. INSTALL INTERLOCK ROLLER
Using a magnetic finger, install the interlock roller to the
reverse shift fork. (c) Install the No.2 shift fork shaft to the transaxle
case, through the shift head and No±1 shift fork. (b) Put shift head onto the NO±1 shift fork.
± MANUAL TRANSAXLEComponent PartsMT±100

13. INSTALL LOCKING BALLS, SPRINGS, SEATS AND
PLUGS
(a) Install the two locking balls, springs and seats.
(b)Apply sealant to the two plugs.
Sealant: Part No.08833±00080, THREE BOND 1344,
LOCTITE 242 or equivalent
(c) Using SST, install and torque two plugs.
SST 09313±30021
Torque: 250 kg±cm (18 ft±lb, 25 N±m)
15. INSTALL REVERSE SHIFT ARM BRACKET AND NO.2
OIL PIPE
(a) Put the reverse shift fork pivot into the reverse shift arm
and install the reverse shift arm bracket to the trans-
axle case.
(b) Install the bolt. 12. INSTALL SET BOLTS
Install and torque the three set bolts.
Torque: 240 kg±cm I17 ft±Ib, 24 N±m)o
14. INSTALL REVERSE IDLER GEAR AND SHAFT
Install the reverse idler gear and shaft as shown.
± MANUAL TRANSAXLEComponent PartsMT±101

16. INSTALL TRANSMISSION CASE
(a) Remove any packing material and be careful not to
drop oil on the contacting surfaces of the transmis-
sion case or transaxle case.
(b) Apply seal packing to the transmission case as shown
in the figure.
Seal packing: Part No.08826±00090, THREE
BOND
1281 or equivalent
HINT: Install the transmission case as shown as the seal
packing is applied.
(c) Install and torque the seventeen bolts.
Torque: 300 kg±cm (22 ft±Ib, 29 N±m)
17. INSTALL AND TORQUE REVERSE IDLER GEAR SHAFT
RETAINING BOLT
Torque: 300 kg±cm (22 ft±lb, 29 N±m)
(c) Install the No.2 oil pipe and two bolts.
(d) Torque the reverse shift arm and oil pump bolts.
Torque: 175 kg±cm (13 ft±lb, 17 N±m)
18. INSTALL LOCKING BALL, SPRING, SEAT AND PLUG
(a) Install the locking ball, spring and seat.(e) Install the new gasket to the No.2 oil pipe.
± MANUAL TRANSAXLEComponent PartsMT±102

(b) Apply sealant to the plug.
Sealant: Part No.08833±00080, THREE BOND 1344,
LOCTITE 242 or equivalent
(c) Using SST, install and torque the plug.
SST 09313±30021
Torque: 250 kg±cm (18 ft±Ib, 25 N±m)
22. INSTALL SNAP RING
Using a snap ring pliers, install the snap ring to the input
shaft rear bearing. 20. INSTALL OUTPUT SHAFT REAR TAPER ROLLER
BEARING OUTER RACE
Using a plastic hammer, drive in the outer race. 19. INSTALL SNAP .RINGS
Using a plastic hammer, install the three snap rings.
21. INSTALL SHIM
HINT: Install the previously selected.
± MANUAL TRANSAXLEComponent PartsMT±103

23. INSTALL REAR BEARING RETAINER
(a) Clean the threads of the torx screws.
(b) Using a torx wrench, install and torque the seven torx
screws.
Torx wrench T45 09042±00050
Torque: 430 kg±cm (31 ft±Ib, 42 N±m)
26. INSTALL NO.3 CLUTCH HUB
Using SST, install the No.3 clutch hub with synchroniz-
er ring and key spring.
SST 09310±17010 (09310±07010, 09310±07020,
09310±07030)
27. INSTALL SNAP RING
Select a snap ring that will allow minimum axial play
and install it on the shaft. 25. INSTALL SYNCHRONIZER RING WITH 1 KEY SPRING
TO NO.3 CLUTCH HUB 24. INSTALL SPACER, NEEDLE ROLLER BEARING AND
FIFTH GEAR
Thickness mm (in.)Thickness mm (in.)
Mark
Mark
± MANUAL TRANSAXLEComponent PartsMT±104

32. INSTALL LOCK NUT
(a) Engage the gear double meshing.
(b) Install and torque the lock nut.
Torque: 1,250 kg±cm (90 ft±Ib, 123 N±n)
(c) Disengage the gear double meshing.
(d) Stake the lock nut. 28. MEASURE FIFTH GEAR THRUST CLEARANCE
Using a dial indicator measure the 5th gear thrust clearance.
Standard clearance: 0.10 ± 0.57 mm
(0.0039 ± 0.0224 in.)
29. INSTALL FIFTH DRIVEN GEAR
Using SST, install the 5th driven gear.
SST 09310±17010 (09310±07010, 09310±07020,
09310±07040, 09310±07050)
31. INSTALL SET BOLT
Install and torque the set bolt.
Torque: 240 kg±cm (17 ft±Ib, 24 N±m)
30. INSTALL NO.3 HUB SLEEVE WITH NO.3 SHIFT FORK
± MANUAL TRANSAXLEComponent PartsMT±105

33. INSTALL TRANSMISSION CASE COVER
(a) Remove any packing material and be careful not to drop oil on
the contacting surfaces of the transmission case cover.
(b) Apply seal packing to the transmission case as shown in the
figure. .
Seal packing: Part No.08826±00090, THREE BOND
1281 or equivalent
HINT: Install the transmission case cover as soon as the seal
packing is applied.
(c) Install and torque the ten bolts.
Torque: 300 kg±cm (22 ft±Ib, 29 N±m)
34. INSTALL SHIFT AND SELECT LEVER SHAFT
ASSEMBLY
(a) Place a new gasket in position on the control shaft cover.
(b) Install the control shaft cover.
(c) Apply sealant to the bolt threads.
Sealant: Part
No.08833±00080, THREE BOND 1344,
LOCTITE 242 or equivalent
(d) install and torque the bolts.
Torque: 200 kg±cm (14 ft±Ib, 20 N±m)
35. INSTALL AND TORQUE LOCK BOLT
Torque: 500 kg±cm (36 ft±Ib, 49 N±m)
37. INSTALL BACK±UP LIGHT SWITCH
Using SST, install and torque the back±up light switch.
SST 09817±16011
Torque: 410 kg±cm (30 ft±Ib, 40 N±m)
36. INSTALL AND. TORQUE SELECTING BELLCRANK
ASSEMBLY
Torque: 200 kg±cm (14 ft±Ib, 20 N±m)
± MANUAL TRANSAXLEComponent PartsMT±106

39. INSTALL RELEASE FORK AND BEARING
Apply molybdenum disulphide lithium base grease to
the following parts:
wInput shaft spline
w Release fork contact surface 38. INSTALL SPEEDOMETER DRIVEN GEAR
± MANUAL TRANSAXLEComponent PartsMT±107

PRECAUTIONS
When working with FIPG material, you must ±be observe the following.
wUsing a razor blade and gasket scraper, remove all the old packing (FIPG) material from the
gasket surfaces.
wThoroughly clean all components to remove all the loose material.
wClean both sealing surfaces with a non±residue solvent.
e Apply the seal packing in 1.2 mm (0.04) in.) bead along the sealing surface.
wParts must be assembled within 10 minutes of application. Otherwise, the packing (FIPG)
material must be removed and reapplied. ,
Disassemble and inspect transmission,
differential or transfer
Replace oil
Add oil Transmission, differential!
or transfer faulty
Wrong oil grade
Oil lever low
Oil lever too high
Oil seal, O±ring or gasket worn or
damaged
Replace control cable
Disassemble and inspect transmissionDrain oil
Replace oil seal, O±ring or gasket
TROUBLESHOOTING
Control cable faulty
Transmission faulty Hard to shift or will
not shiftPossible cause
MT±205
MT± 118FA±5
MT±118 Oil leakageProblemRemedy
MT±118
MT± 117 NoisePage
± MANUAL TRANSAXLEPrecautionsMT±111