TOYOTA CAMRY V20 1986 Service Information

26. INSTALL SHIFT AND SELECT LEVER SHAFT
ASSEMBLY
(a) Install the shift and select lever shaft assembly and new gasket.
(b) Apply sealant to the bolt threads.
Sealant: Part No.08833±00O80, THREE BOND 1344,
LOCTITE 242 or equivalent
(e) Install and torque the four bolts.
Torque: 200 kg±cm (14 ft±Ib, 20 N±m)
(d) Install and torque the lock bolt with the new gasket.
Torque: 500 kg±cm (36 ft±Ib, 49 N±m)
27. INSTALL NO.2 SELECTING BELLCRANK WITH
SELECTING BELLCRANK SUPPORT
(a) Apply sealant to the bolt threads.
Sealant: Part No.08833±00080, THREE BOND 1344,
LOCTITE 242 or equivalent
(b) Install and torque the two bolts.
Torque: 200 kg±cm (14 ft±Ib, 20 N±m)
28. INSTALL BACK±UP LIGHT SWITCH
Instal! and torque the back±up light switch with the
new gasket.
Torque: 410 kg±cm (30 ft±Ib, 40 N±m)
29. INSTALL SPEEDOMETER DRIVEN GEAR
30. INSTALL RELEASE FORK AND BEARING
Apply molybdenum disulphide lithium base grease to
the following part:
wInput shaft spline
wRelease fork contact surface
± MANUAL TRANSAXLEInstallation of Component PartsMT±202

32. INSTALL TRANSFER ASSEMBLY
(a) Remove any packing material and be careful not to drop oil on the
contacting surfaces of the transfer or transaxle.
(b) Apply seal packing to the transfer as shown in the figure.
Seal packing: Part No.08826±00090, THREE BOND
1281 or equivalent
HINT: Install the transfer as soon as the seal packing is applied.
(c) Install the transfer assembly to the transaxle assembly
HINT: Shift into 4th gear, install the transfer assembly while turning
the input shaft of the transaxle. 31. INSTALL DIFFERENTIAL SIDE GEAR INTERMEDIATE
SHAFT
(a) Apply MP grease to the intermediate shaft.
(b) Using a plastic hammer, correctly drive the intermedi-
ate shaft straight until the top of it touches the differ-
ential pinion shaft.
(d) Apply sealant to the bolt threads.
Sealant: Part No.08833±00080, THREE BOND 1344,
LOCTITE 242 or equivalent
(e) Install and torque the three bolts and five nuts.
Torque: 700 kg±cm (51 ft±Ib, 69 N±m)
HINT: Keeping the intermediate shaft on the pinion
shaft of differential, measure the point in the il-
lustration.
Protrusion length: 255.5 mm (10.059 in.)
± MANUAL TRANSAXLEInstallation of Component PartsMT±203

SHIFT LEVER AND CONTROL CABLE
COMPONENTS
± MANUAL TRANSAXLEShift Lever and Control CableMT±204

Transfer Assembly (E56F5)
COMPONENT
± MANUAL TRANSAXLEComponent Parts (Transfer Assembly E56F5)MT±169

DISASSEMBLY OF TRANSFER COMPONENT
PARTS
1. REMOVE TRANSFER VACUUM ACTUATOR
(a) Remove the four bolts.
(b) Remove the actuator bracket and stiffener center plate.
3. REMOVE DIFFERENTIAL LOCK SHIFT FORK SHAFT
(a) Remove transfer indicator switch.
(b) Using SST, remove the plug.
SST 09313±30021 (c) Remove the three bolts.
(d) Remove the vacuum actuator.
(c) Using SST, remove the plug.
SST 09043±38100 2. REMOVE DUST BOOT
± MANUAL TRANSAXLEComponent Parts (Transfer Assembly E56F5)MT±170

5. REMOVE EXTENSION HOUSING
(a) Remove the four bolts and tap off the housing with a
plastic hammer.
(b) Remove the O±ring and the dust deflector from the ex-
tension housing.
6. REMOVE SIDE GEAR SHAFT HOLDER
(a) Using a screwdriver and hammer, remove the oil seal. 4. REMOVE DYNAMIC DAMPER
Remove the four bolts and dynamic damper.(d) Remove the set bolt.
(e) Remove the shift fork shaft, shift fork and sleeve.
(b) Using snap ring pliers, remove the snap ring.
± MANUAL TRANSAXLEComponent Parts (Transfer Assembly E56F5)MT±171

7. CHECK PRELOAD
(a) Using SST and a spring tension gauge, measure the
driven pinion preload of the backlash between the
driven pinion and ring gear.
SST 09326±20011
Preload (at starting): 0.9 ± 1.4 kg
(2±3 lb, 9± 14 N)
(a) Using SST and a spring tension gauge, measure the
total preload.
SST 09326±20011
Preload (at starting):
Add driven pinion preload
0.5±0.90 (1±2 lb,5±9 N)
8. REMOVE TRANSFER INSPECTION HOLE COVER
Remove the three bolts and a cover.
11. REMOVE DRIVEN PINION BEARING CAGE
ASSEMBLY
(a) Remove the six bolts and tap off a plastic hammer.
(b) Remove the 4±ring and shim from the driven pinion
bearing cage. 9. CHECK RING GEAR BACKLASH
Using a dial indicator, measure the ring gear backlash.
Backlash: 0.13 ± 0.18 mm (0.0051 ± 0.0071 in.)
10. CHECK TOOTH CONTACT (Seepage MT±183) (c) Remove the shaft holder.
± MANUAL TRANSAXLEComponent Parts (Transfer Assembly E56F5)MT±172

14. REMOVE ADJUSTING NUT LOCK PLATE
Using snap ring pliers, remove the lock plate from the
transfer right case.
(b) Using SST and a hammer, drive in a new oil seal.
SST 09325±20010
Oil seal depth: 1.1 ± 1.9 mm (0.043 ± 0.075 in.)
(c) Coat the lip of oil seal with MP grease. 15. IF NECESSARY, REPLACE EXTENSION HOUSING OIL
SEAL
(a) Using a screwdriver, remove the oil seal. 12. REMOVE TRANSFER RIGHT CASE
Remove the ten bolts and tap off the case with a plastic
hammer.
13. REMOVE RING GEAR MOUNTING CASE ASSEMBLY
± MANUAL TRANSAXLEComponent Parts (Transfer Assembly E56F5)MT±173

(b) Coat the lip of oil seal with MP grease.
(c) Using a socket wrench and hammer, drive in a
new oil seal as shown.
Oil seal height: 7.5 ± 8.5 mm (0.295 ± 0.335
in.) 16. IF NECESSARY, REPLACE SHIFT FORK
SHAFT OIL SEAL
(a) Using a screwdriver and hammer, remove the oil seal.
17. IF NECESSARY, REPLACE SIDE GEAR SHAFT HOLDER
BEARING
(a) Using snap ring pliers, remove the snap ring.
(c) Using SST and a press, install a new bearing as
shown.
SST 09316±60010 (09316±00010) (b) Using a press, remove the bearing from the
side gear shaft holder.
± MANUAL TRANSAXLEComponent Parts (Transfer Assembly E56F5)MT±174

18. IF NECESSARY, REPLACE TRANSFER OIL TUBE
(a) Remove the bolt and oil tube.
(d) Install the oil tube.
(e) Install and torque the bolt.
Torque: 130 kg±cm (9 ft±Ib, 13 N±m)
(d) Using snap ring pliers, install the snap ring.
(b) Using a screwdriver, remove the cushion.
(c) Install anew cushion.
± MANUAL TRANSAXLEComponent Parts (Transfer Assembly E56F5)MT±175