TOYOTA CAMRY V20 1986 Service Information

(e) If the teeth are not connecting properly, again the
proper shim and plate washer.
8. REMOVE RING GEAR MOUNTING CASE AND CENTER
DIFFERENTIAL CASE 7. REMOVE TRANSFER RIGHT CASE
Remove the ten bolts and transfer right case.
Thickness
Thickness
mm (in.)
Mark
Mark
Shim thickness
± AUTOMATIC TRANSAXLEComponent Parts (Transfer Transfer Lower Valve Body
A540H)AT±375

11. INSTALL OIL SEAL
(a) Using SST, install a new oil seal as shown.
SST 09316±60010 (09316±00010, 09316±00030)
Oil seal depth: 3 mm (0.12 in.)
(b) Coat the lip of oil seal with MP grease. 10. REMOVE DIFFERENTIAL LEFT SIDE BEARING OUTER
RACE AND PLATE WASHER
Using SST, remove the outer race and plate washer.
SST 09308±00010 9. REMOVE DRIVEN PINION BEARING CAGE ASSEMBLY
Remove the six bolts and driven pinion bearing cage assembly.
12. INSTALL LEFT CASE BEARING OUTER RACE
(a) Install the plate washer. (previously selected)
(b) Using SST and a press, press in the outer race.
SST 09316±60010 (09316±00010, 09316±00060)
± AUTOMATIC TRANSAXLEComponent Parts (Transfer Transfer Lower Valve Body
A540H)AT±376

(b) Coat the O±ring with gear oil.
(c) Install the O±ring to the oil pump strainer.
(d) Install the oil pump strainer to the transfer right case.
(e) Install and torque the bolt.
Torque: 55 kg±cm (48 in.±Ib, 5.4 N±m)
(f) Install the oil pump driven gear.
(g) Remove any packing material and be careful not to drop oil
on the contacting surfaces of the transfer left case or right
case.
(h) Apply±seal packing to the left case as shown in the figure.
Seal packing: Part No. 08826±00090 THREE BOND
1281 or equivalent
HINT: Install the right case as soon as the seal packing is
applied. 13. INSTALL DRIVEN PINION BEARING CAGE ASSEMBLY
(a) Coat the O±ring with gear oil, and install it to the bear-
ing cage assembly.
W Install the bearing cage with adjust shim (Pre-
viously selected) to the transfer left case.
W Install and torque the six bolts.
Torque: 400 kg±cm (29 ft±Ib, 39 N±m)
14. INSTALL RING GEAR MOUNTING CASE AND CENTER
DIFFERENTIAL CASE
15. INSTALL TRANSFER RIGHT CASE
(a) Install a new apply gasket to the left case.
± AUTOMATIC TRANSAXLEComponent Parts (Transfer Transfer Lower Valve Body
A540H)AT±377

(c) Install and torque the lock bolt.
Torque: 73 kg±cm (63 in.±Ib, 7 N±m)
18. INSTALL TRANSFER INSPECTION HOLE COVER
(a) Apply seal packing to the left case as shown in the figure.
Seal packing: Part No. 08826±00090 THREE BOND
1281 or equivalent
HINT: Install the cover as soon as the seal packing is
applied.
(b) Install the hole cover to the transfer left case.
(c) Install and torque the three bolts.
Torque: 160 kg±cm (12 ft±Ib, 16 N±m)
17. INSTALL ADJUSTING NUT LOCK PLATE
(a) Install the lock plate so that the projection from the
lock plate fits properly into the groove of the adjust-
ing nut.
HINT: When the lock plate cannot be installed, tighten
the adjusting nut the smallest amount possible.
(b) Coat a new O±ring with gear oil and install it to the
lock bolt. Install the right case to the left case.
Q) Install and torque the ten bolts.
Torque: 450 kg±cm (33 ft±b. 44 N±m)
HINT: Each bolt length (mm (in.)) is indicated in the figure.
16. CHECK TOTAL PRELOAD
(See page AT±388)
19. INSTALL TRANSFER RIGHT CASE RETAINER
(a) Coat a new O±ring with gear oil, and install it and new
apply gasket.
± AUTOMATIC TRANSAXLEComponent Parts (Transfer Transfer Lower Valve Body
A540H)AT±378

(c) Coat a new O±ring with gear oil and install it to the
extension housing.
(d) Install the extension housing to the driven pinion
bearing cage.
(e) Install and torque the four bolts.
Torque: 260 kg±cm (19 ft±Ib, 25 N±m)
(f) Using a plastic hammer, install the dust deflector. 20. INSTALL EXTENSION HOUSING
(a) Using SST and a hammer, drive in a new oil seal as shown.
SST 09325±20010
(b) Coat the lip of the oil seal with MP grease.
22. INSTALL REAR WHEEL SPEED SENSOR
(a) Install a new O±ring to the speed sensor.
(b) Install the speed sensor to the transfer left case.
(c) Install and torque a bolt.
Torque: 55 kg±cm (48 in.±Ib, 5.4 N±m)
(b) Install the right case retainer to the transfer right
case.
(c) Install and torque the five bolts.
Torque: 300 kg±cm (22 ft±lb, 29 N±m)
21. INSTALL DYNAMIC DAMPER
Install and torque the four bolts.
Torque: 260 kg±cm (19 ft±lb, 25 N±m)
± AUTOMATIC TRANSAXLEComponent Parts (Transfer Transfer Lower Valve Body
A540H)AT±379

23. INSTALL TRANSFER MODE SELECT LEVER AND ROD
(a) Install the lever, rod and lever guide.
1bI Install and torque the two bolts.
Torque: (A) 55 kg±cm (48 in.±Ib, 5.4 N±m)
115 kg±cm (8 ft±Ib, 11 N±m)
(c) Install the bolt while setting the lever as shown.
Torque: 115 kg±cm (8 ft±Ib, 11 N±m)
± AUTOMATIC TRANSAXLEComponent Parts (Transfer Transfer Lower Valve Body
A540H)AT±380

SHIFT LOCK SYSTEM
COMPONENT AND CIRCUIT
± AUTOMATIC TRANSAXLEShift Lock SystemAT±409

INSPECTION OF ELECTRIC CONTROL
COMPONENTS
1. INSPECT SHIFT LOCK CONTROL COMPUTER
Using a voltmeter, measure the voltage at each termi-
nals.
HINT: Do not disconnect the computer connector.
2. INSPECT SHIFT LOCK SOLENOID
(a) Disconnect the solenoid connector.
(b) Using an ohmmeter, measure the resistance be-
tween terminals.
Standard resistance: 21 ± 27


(c) Apply the battery voltage between terminals.
Check that an operation noise can be heard
from the solenoid.
Ignition switch 4N, P range and depress brake pedal Ignition switch ACC position and except P range
Shift except P range under conditions above
Shift except P range under condition above Ignition switch ACC position and P range
Ignition switch ACC position and P range Ignition switch ON position and P range Ignition switch ACC position
(Approx.±after 20 seconds) Ignition switch ON position
(Approx.±after one second) Depress brake pedalMeasuring condition
Depress brake pedal
Except P rangeVoltage (V)
ConnectorTerminal
± AUTOMATIC TRANSAXLEShift Lock SystemAT±410

3. INSPECT KEY INTERLOCK SOLENOID
(a) Disconnect the solenoid connector.
(b) Using an ohmmeter, measure the resistance between
terminals.
Standard resistance: 12.5 ± 16.5

(e) Apply the battery voltage between terminals.
Check that an operation noise can be heard
from the solenoid.
4. INSPECT SHIFT LOCK CONTROL SWITCH
Inspect that there is continuity between each terminals.
P range
(Release button is not pushed)
R,N,D,2,L range Shift
PositionTerminal
± AUTOMATIC TRANSAXLEShift Lock SystemAT±411

INSTALLATION OF COMPONENT PARTS
Disassembly, inspection and assembly of each component group have been indicated in the pre-
ceding chapter. Before assembly, make sure, again, that all component groups are assembled cor-
rectly.
If something wrong is found in a certain component group during assembly, inspect and repair this
group immediately.
Recommended ATF: DEXRON
II (A540E)
Type T (08886±00405) or equivalent (A540H)
GENERAL INSTALLATION NOTES:
1. The automatic transaxle is composed of highly precision±finished parts, necessitating careful inspection
before assembly because even a small nick could cause fluid leakage or affect performance.
2. Before assembling new clutch discs, soak them in automatic transaxle fluid for at least two hours.
3. Apply automatic transaxle fluid on the sliding or rotating surfaces of parts before assembly.
4. Use petroleum jelly to keep small parts in their places.
5. Do not use adhesive cements on gaskets and similar parts.
6. When assembling the transaxle, be sure to use new gaskets and O±rings.
7. Dry all parts with compressed air±never use shop rags.
± AUTOMATIC TRANSAXLEInstallation of Component Parts A540E and A540H)AT±382