YAMAHA VX110 2005 Service Manual
Manufacturer: YAMAHA, Model Year: 2005, Model line: VX110, Model: YAMAHA VX110 2005Pages: 347, PDF Size: 14.17 MB
Page 111 of 347
5-12
EPOWROIL TANK
OIL TANK
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
OIL TANK REMOVAL
Follow the left “Step” for removal.
Engine unit Refer to “ENGINE UNIT”.
Intake assembly Refer to “FUEL INJECTION SYSTEM” in
Chapter 4.
1 Clamp/cooling water hose 1/1È
To exhaust pipe 1
2Bolt 4
3 Water jacket 1
4Gasket 1
5 Clamp/breather hose 2/1
6 Clamp/breather hose 2/1É
To oil pump
7Bolt 2
8 Collar 2
Ì
LT
572
LT
572
LT
572
LT
572
LT
572
LT
572
23 1925 24
26
25
2116 17 15
14
1220 22
3
4
6 8
9
72
6
AA
6 × 30 mm
2nd 7.6 N m (0.76 kgf
m, 5.5 ft
Ib) 1st 3.7 N m (0.37 kgf
m, 2.7 ft
Ib)
2nd 15 N m (1.5 kgf
m, 11 ft
Ib) 1st 2.0 N m (0.2 kgf
m, 1.4 ft
Ib)
3rd 39 N m (3.9 kgf
m, 28 ft
Ib)
2nd 39 N m (3.9 kgf
m, 28 ft
Ib) 1st 15 N m (1.5 kgf
m, 11 ft
Ib)
10 × 85 mm2nd 15 N m (1.5 kgf
m, 11 ft
Ib) 1st 2.0 N m (0.2 kgf
m, 1.4 ft
Ib)
10 × 70 mm
3rd 39 N m (3.9 kgf
m, 28 ft
Ib)7.6 N
m (0.76 kgf m, 5.5 ft Ib)
6 × 35 mm
È
ÉÌ13
LT
572
LT
572
LT
572
LT
572
18
102nd 7.6 N m (0.76 kgf m, 5.5 ft Ib)
1st 3.7 N m (0.37 kgf m, 2.7 ft Ib)
6 × 20 mm
Ê
Ë
a
1
5
1111
5
6 × 35 mm
Not reusable
ProCarManuals.com
Page 112 of 347
5-13
EPOWROIL TANK
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
9 Oil separator 1
10 Clamp/breather hose 1/1Ê
To air intake pipe
11 Clamp/breather hose 1/1Ë
From cylinder head cover
Mark a
12 Clamp/cooling water hose 1/1Ì
From cooling water inlet
13 Bolt 1
14 Collar 1
15 Band 1
16 Bolt 3
17 Ground lead box 1
18 O-ring 1
19 Bolt 2
Ì
LT
572
LT
572
LT
572
LT
572
LT
572
LT
572
23 1925 24
26
25
2116 17 15
14
1220 22
3
4
6 8
9
72
6
AA
6 × 30 mm
2nd 7.6 N m (0.76 kgf
m, 5.5 ft
Ib) 1st 3.7 N m (0.37 kgf
m, 2.7 ft
Ib)
2nd 15 N m (1.5 kgf
m, 11 ft
Ib) 1st 2.0 N m (0.2 kgf
m, 1.4 ft
Ib)
3rd 39 N m (3.9 kgf
m, 28 ft
Ib)
2nd 39 N m (3.9 kgf
m, 28 ft
Ib) 1st 15 N m (1.5 kgf
m, 11 ft
Ib)
10 × 85 mm2nd 15 N m (1.5 kgf
m, 11 ft
Ib) 1st 2.0 N m (0.2 kgf
m, 1.4 ft
Ib)
10 × 70 mm
3rd 39 N m (3.9 kgf
m, 28 ft
Ib)7.6 N
m (0.76 kgf m, 5.5 ft Ib)
6 × 35 mm
È
ÉÌ13
LT
572
LT
572
LT
572
LT
572
18
102nd 7.6 N m (0.76 kgf m, 5.5 ft Ib)
1st 3.7 N m (0.37 kgf m, 2.7 ft Ib)
6 × 20 mm
Ê
Ë
a
1
5
1111
5
6 × 35 mm
Not reusable
ProCarManuals.com
Page 113 of 347
5-14
EPOWROIL TANK
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
20 Nut 2
21 Bolt 5
22 Oil tank 1
23 Oil tank stay 1
24 Pin 2
25 O-ring 4
26 Connector 2
Reverse the removal steps for installation.
Ì
LT
572
LT
572
LT
572
LT
572
LT
572
LT
572
23 1925 24
26
25
2116 17 15
14
1220 22
3
4
6 8
9
72
6
AA
6 × 30 mm
2nd 7.6 N m (0.76 kgf
m, 5.5 ft
Ib) 1st 3.7 N m (0.37 kgf
m, 2.7 ft
Ib)
2nd 15 N m (1.5 kgf
m, 11 ft
Ib) 1st 2.0 N m (0.2 kgf
m, 1.4 ft
Ib)
3rd 39 N m (3.9 kgf
m, 28 ft
Ib)
2nd 39 N m (3.9 kgf
m, 28 ft
Ib) 1st 15 N m (1.5 kgf
m, 11 ft
Ib)
10 × 85 mm2nd 15 N m (1.5 kgf
m, 11 ft
Ib) 1st 2.0 N m (0.2 kgf
m, 1.4 ft
Ib)
10 × 70 mm
3rd 39 N m (3.9 kgf
m, 28 ft
Ib)7.6 N
m (0.76 kgf m, 5.5 ft Ib)
6 × 35 mm
È
ÉÌ13
LT
572
LT
572
LT
572
LT
572
18
102nd 7.6 N m (0.76 kgf m, 5.5 ft Ib)
1st 3.7 N m (0.37 kgf m, 2.7 ft Ib)
6 × 20 mm
Ê
Ë
a
1
5
1111
5
6 × 35 mm
Not reusable
ProCarManuals.com
Page 114 of 347
5-15
EPOWROIL TANK
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
OIL TANK DISASSEMBLY
Follow the left “Step” for disassembly.
1 Bolt/washer 2/2
2 Bracket/grommet 2/2
3 Oil tank filler cap 1
4 Packing 1
5Bolt 8
6 Oil tank cover 1
7Gasket 1
8Bolt 9
9 Oil breather plate 1
10 Gasket 1
E
E
E
E
7
10
9
8
15
1617
20
211917
1816 141215
11
13 5 6 43
LT
572
LT
LT
572
LT
LT
572
LT
6 × 25 mm
2nd 7.6 N m (0.76 kgf
m, 5.5 ft
Ib) 1st 3.7 N m (0.37 kgf
m, 2.7 ft
Ib)
5 × 14 mm
2nd 4.4 N m (0.44 kgf
m, 3.2 ft
Ib) 1st 1.9 N m (0.19 kgf
m, 1.4 ft
Ib)
6 × 20 mm
2nd 7.6 N m (0.76 kgf
m, 5.5 ft
Ib) 1st 3.7 N m (0.37 kgf
m, 2.7 ft
Ib)6 × 20 mm
2nd 7.6 N m (0.76 kgf
m, 5.5 ft
Ib) 1st 3.7 N m (0.37 kgf
m, 2.7 ft
Ib)
6 × 14 mm
2nd 7.6 N m (0.76 kgf
m, 5.5 ft
Ib) 1st 3.7 N m (0.37 kgf
m, 2.7 ft
Ib)
5 × 16 mm
2nd 4.4 N m (0.44 kgf
m, 3.2 ft
Ib) 1st 1.9 N m (0.19 kgf
m, 1.4 ft
Ib)
4 × 12 mm
3.8 N
m (0.38 kgf m, 2.7 ft Ib)
LT
572
LT
Not reusable
Not reusable
ProCarManuals.com
Page 115 of 347
5-16
EPOWROIL TANK
EXPLODED DIAGRAM
Step Procedure/Part name Q’ty Service points
11 Bolt 3
12 Baffle plate 1
13 Bolt 2
14 Oil strainer 1
15 Bolt 24
16 Oil cooler cover 2
17 Gasket 2
18 Screw 1
19 Anode 1
20 Oil tank 1
Reverse the disassembly steps for
assembly.
E
E
E
E
7
10
9
8
15
1617
20
211917
1816 141215
11
13 5 6 43
LT
572
LT
LT
572
LT
LT
572
LT
6 × 25 mm
2nd 7.6 N m (0.76 kgf
m, 5.5 ft
Ib) 1st 3.7 N m (0.37 kgf
m, 2.7 ft
Ib)
5 × 14 mm
2nd 4.4 N m (0.44 kgf
m, 3.2 ft
Ib) 1st 1.9 N m (0.19 kgf
m, 1.4 ft
Ib)
6 × 20 mm
2nd 7.6 N m (0.76 kgf
m, 5.5 ft
Ib) 1st 3.7 N m (0.37 kgf
m, 2.7 ft
Ib)6 × 20 mm
2nd 7.6 N m (0.76 kgf
m, 5.5 ft
Ib) 1st 3.7 N m (0.37 kgf
m, 2.7 ft
Ib)
6 × 14 mm
2nd 7.6 N m (0.76 kgf
m, 5.5 ft
Ib) 1st 3.7 N m (0.37 kgf
m, 2.7 ft
Ib)
5 × 16 mm
2nd 4.4 N m (0.44 kgf
m, 3.2 ft
Ib) 1st 1.9 N m (0.19 kgf
m, 1.4 ft
Ib)
4 × 12 mm
3.8 N
m (0.38 kgf m, 2.7 ft Ib)
LT
572
LT
Not reusable
ProCarManuals.com
Page 116 of 347
5-17
EPOWROIL TANK
SERVICE POINTS
Oil tank removal
1. Remove:
Oil tank
NOTE:
Loosen the oil tank bolts and nuts in the
sequence shown.
3
5
9
7
64 2 1
8
2. Remove:
Oil tank cover
Gasket
NOTE:
Loosen the oil tank cover bolts in the sequence
shown.
1
2
6
73 4 8 5
3. Remove:
Oil breather plate
Gasket
NOTE:
Loosen the oil breather plate bolts in the
sequence shown.
2
1
7 6 5 43 8 9
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Page 117 of 347
5-18
EPOWROIL TANK
4. Remove:
Oil cooler covers
Gaskets
NOTE:
Loosen the oil cooler cover bolts in the
sequence shown.8
19
12
7
6
5
11 10 3
4 2
Oil strainer inspection
1. Check:
Oil strainer 1
Damage →
Replace.
Contaminants →
Clean.
Oil tank installation
1. Install:
Gaskets
Oil cooler covers
NOTE:
Tighten the oil cooler bolts in the sequence
shown.
T R..
Oil cooler cover bolt:
1st:
3.7 N m
(0.37 kgf m, 2.7 ft lb)
2nd:
7.6 N m
(0.76 kgf m, 5.5 ft lb)
LOCTITE 572
5
124
1
6
7
8
2
3 10
9 11
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Page 118 of 347
5-19
EPOWR
2. Install:
Gasket
Oil breather plate
NOTE:
Tighten the oil breather plate bolts in the
sequence shown.
T R..
Oil breather plate bolt:
1st:
1.9 N m
(0.19 kgf m, 1.4 ft lb)
2nd:
4.4 N m
(0.44 kgf m, 3.2 ft lb)
8
9
3 4 5 67 2 1
3. Install:
Gasket
Oil tank cover
NOTE:
Tighten the oil tank cover bolts in the
sequence shown.
T R..
Oil tank cover bolt:
1st:
3.7 N m
(0.37 kgf m, 2.7 ft lb)
2nd:
7.6 N m
(0.76 kgf m, 5.5 ft lb)
LOCTITE 572
8
7
3
26 5 1 4
OIL TANK
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Page 119 of 347
5-20
EPOWROIL TANK
4. Install:
Oil tank
NOTE:
Tighten the oil tank nuts and bolts in the
sequence shown.
T R..
Bolt
1:
1st:
15 N m (1.5 kgf m, 11 ft lb)
2nd:
39 N m (3.9 kgf m, 28 ft lb)
LOCTITE 572
Nut
2, bolt
3:
1st:
2.0 N m (0.2 kgf m, 1.4 ft lb)
2nd:
15 N m (1.5 kgf m, 11 ft lb)
3rd:
39 N m (3.9 kgf m, 28 ft lb)
LOCTITE 572
7
5
1
3
46 8 9
2
23
2
1
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Page 120 of 347
5-21
EPOWROIL PUMP
OIL PUMP
EXPLODED DIAGRAM
REMOVAL AND INSTALLATION CHART
Step Procedure/Part name Q’ty Service points
OIL PUMP ASSEMBLY
REMOVALFollow the left “Step” for removal.
Oil tank Refer to “OIL TANK”.
1 Drain plug/washer 1/1 Drain engine oil.
2Bolt 6
3Bolt 2
4Bolt 2
5 Oil pump assembly 1
6Gasket 1
7Pin 2
2nd 28 N m (2.8 kgf m, 20 ft Ib) 1st 15 N m (1.5 kgf m, 11 ft Ib)
8 × 112 mm
6 × 25 mm
10 N m (1.0 kgf m, 7.2 ft Ib)
2nd 7.6 N m (0.76 kgf m, 5.5 ft Ib) 1st 3.7 N m (0.37 kgf m, 2.7 ft Ib)
6 × 16 mm
LT
572
LT
LT
572
LT
13 N m (1.3 kgf m, 9.4 ft Ib)
8 × 12 mm
LT
572
LT
1
5
7 73
4
2
6
8
8
9
2nd 28 N m (2.8 kgf m, 20 ft Ib) 1st 15 N m (1.5 kgf m, 11 ft Ib)
8 × 95 mm
Not reusable
ProCarManuals.com