ACURA TL 1995 Service Repair Manual
Manufacturer: ACURA, Model Year: 1995, Model line: TL, Model: ACURA TL 1995Pages: 1771, PDF Size: 62.49 MB
Page 1001 of 1771

Lower Valv e Bod y Assembl y
Disassembl y
NOTE:
Clea n al l part s thoroughl y i n solven t o r carbureto r cleaner , an d dr y wit h compresse d air .
Blo w ou t al l passages .
D o no t le t th e chec k ball s fal l ou t o f th e mai n valv e bod y whe n removin g th e mai n valv e body .
Replac e th e filters .
CAUTION : D o no t us e a magne t t o remov e th e chec k balls ; i t ma y magnetiz e th e balls .
SHIFT CONTRO L
SOLENOI D VALV E
ASSEMBL Y
6 x 1. 0 m m12 N- m (1. 2 kgf-m ,
8. 7 Ibf-ft )
SERV O BOD Y
DOWE L PI N
MAI N SEPARATO R
PLAT E
6 x 1. 0 m m12 N- m (1. 2 kgf-m , 8. 7 Ibf-ft )
SHIF T FOR K
SERV O DETEN T BAS E
AT F FEE D PIP E
LOC
K WASHE R
Replace .
6 x 1. 0 m m14 N- m(1.4 kgf-m , 1 0 Ibf-ft )
AT F PAS S BOD Y
AT F FEE D PIPE S
MAI N VALV E BOD Y
MAI N VALV E BOD Y COVE R
6 x 1. 0 m m12 N- m (1. 2 kgf-m , 8. 7 Ibf-ft )
SHIF T CONTRO L SOLENOI D
VALV E HARNES S CHEC
K BALL S
FILTER
S
Replace .
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Page 1002 of 1771

Reassembly
NOTE:
• Coa t al l part s wit h ATF .
• Replac e th e filters .
• Instal l th e filter s i n th e directio n shown .
1 . Instal l th e mai n separato r plat e an d th e tw o dowe l
pin s o n th e mai n valv e body .
NOTE : Refe r t o pag e 14-141 , whe n installin g th e chec k
ball s o n th e mai n valv e body .
2 . Instal l th e serv o bod y o n th e mai n valv e bod y (tw o
bolts) .
3 . Instal l th e mai n valv e bod y cove r o n th e mai n valv e
bod y (si x bolts ) a s shown .
4 . Instal l th e on e bol t o n th e mai n valv e bod y a s shown .
5 . Instal l th e AT F fee d pipe s an d AT F pas s body .
Shift For k
Installatio n
1. Tur n th e shif t for k shaf t s o th e larg e chamfere d hol e is
facin g th e for k bol t hole .
2 . Instal l th e shif t for k an d th e loc k bol t wit h a ne w loc k
washer , an d torqu e th e bolt .
3 . Ben d th e loc k ta b agains t th e bol t head .
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Page 1003 of 1771

Parking Brak e Rolle r Ro dDeten t Sprin g
Inspectio n
1. Shif t t o position .
2. Measur e th e clearanc e betwee n th e transmissio n
housin g an d th e ti p o f th e parkin g brak e rolle r ro d a s
shown .
STANDARD : 3. 8 - 4. 3 m m (0.1 5 - 0.1 7 in )
3 . I f th e clearanc e is ou t o f tolerance , replac e th e park -
in g brak e rolle r rod .
NOTE : I f th e parkin g brak e rolle r ro d replacemen t i s
required , se e Contro l Shaft/Deten t Sprin g Reassembl y
(se e pag e 14-176 ).
Measurin g clearanc e
DETEN T SPRIN G
PARKING BRAK E
ROLLE R RO D
Replacemen t
1. Shif t t o an y gea r othe r tha n th eposition .
CAUTION : D o no t tighte n th e bolt s whe n th e deten t
lever i s i n th e position ; th e parkin g brak e rolle r
guid e ma y b e damaged .
2 . Instal l th e parkin g brak e rolle r guid e wit h tw o dowe l
pins, the n torqu e th e bolt .
3. Instal l a ne w deten t spring , th e deten t sprin g plat e
an d a ne w loc k washer , the n torqu e th e bolts .
4 . Ben d th e loc k ta b agains t th e bol t heads .
DETEN T SPRIN G
DETEN T SPRIN G
PLATE
DOWE L PIN S
PARKIN G BRAK E
ROLLE R GUID E
8 x 1.2 5 mm29 N- m(3.0 kgf-m , 2 2 Ibf-ft )
LOC K WASHE R
Replace.
8 x 1.2 5 mm29 N- m(3.0 kgf-m , 2 2 Ibf-ft )
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Page 1004 of 1771

Shift Contro l Solenoi d Valv e
Replacemen t
1. Remov e th e lowe r valv e bod y assembl y (se e pag e
14-108 ).
2 . Remov e th e shif t contro l solenoi d valv e assembl y
fro m th e serv o body .
NOTE : B e sur e t o remov e o r replac e th e shif t con -
tro l solenoi d valve s A an d B as a n assembly .
3 . Chec k th e shif t contro l solenoi d valv e flui d pas -
sage s fo r dus t o r dirt . I f necessary , replac e a s a n
assembly .
4 . Clea n th e mountin g surfac e an d flui d passage s o f
th e shif t contro l solenoi d valv e assembly , an d instal l
a ne w shif t contro l solenoi d valv e assembl y an d
ne w filters .
SHIFT CONTRO L
SOLENOI D VALV E
ASSEMBL Y
6 x 1. 0 m m12 N- m(1.2 kgf-m , 8. 7 Ibf-ft )
LOWE R VALV EBODY ASSEMBL Y
SHIFT CONTRO L
SOLENOI D VALV E
SEPARATO R PLAT E
SHIFT CONTRO L
SOLENOI D VALV E
HARNES S
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Page 1005 of 1771

Lower Valv e Bod y Assembl y
Installatio n
NOTE:
Coat al l part s wit h ATF .
Replac e th e O-ring s an d AT F pa n gasket .
1. Shif t th e transmissio n int o th e position .
2 . Assembl e th e lowe r valv e bod y assembl y (se e pag e
14-11 0 an d 14-111 ).
3 . Instal l th e tw o dowe l pin s o n th e lowe r valv e bod y
assembly .
4 . Pus h th e shif t for k in th e D rang e position .
5 . Instal l th e lowe r valv e bod y puttin g th e manua l
valv e an d th e deten t leve r together , th e revers e
selecto r an d th e shif t for k together , an d joinin g th e
AT F fee d pipe s wit h th e AT F fee d pip e hole s o n th e
transmissio n housing .
6 . Instal l th e si x bolt s an d torqu e a s shown .
2P CONNECTO R
O-RIN G
Replace . DOWE
L PIN S
SHIF T FOR K
SHIF T CONTRO L
SOLENOI D VALV E
HARNES S
CONNECTO R Pus
h shif t for k
in thi s direction .
LOWER VALV E
BOD Y ASSEMBL Y
TORQUE: 1 2 N- m (1. 2 kgf-m , 8. 7 Ibf-ft )
6 x 25 m m
6 x 5 0 m m
6 x 50 m m 6 x 40 m m
7. Instal l th e mai n valv e bod y plat e (fou r bolts) .
8 . Pas s th e shif t contro l solenoi d valv e harnes s throug h
th e transmissio n housing , an d instal l th e shif t contro l
solenoi d valv e harnes s connecto r (on e bolt) .
9 . Instal l th e harnes s cove r (fou r bolts) .
10 . Lightl y pul l th e shif t contro l solenoi d valv e harnes s
fro m th e harnes s cover , the n brin g th e shif t contro l
solenoi d valv e harnes s back . Mak e sur e tha t th e shif t
contro l solenoi d valv e harnes s i s no t pinched . I f th e
shif t contro l solenoi d valv e harnes s i s pinched ,
loose n th e fou r bolt s securin g th e harnes s cove r the n
retighte n th e bolts .
TORQUE : 1 2 N- m (1. 2 kgf-m , 8. 7 Ibf-ft )
6 x 20 m m
6 x 50 mm
6 x 1 6 m m8 N- m(0.8 kgf-m ,6 Ibf-ft )
SHIFT CONTRO L SOLENOI D
VALV E HARNES S HARNES
S COVE R
6 x 40 m m
6 x 40 m m MAI N VALV E
BOD Y PLAT E
6 x 50 m m
11. Instal l th e AT F straine r wit h a ne w O-rin g (fou r bolts) .
TORQUE : 1 2 N- m (1. 2 kgf-m , 8. 7 Ibf-ft )
6 x 50 m m
AT F STRAINE R
6 x 4 5 m m
6 x 50 m m6 x 40 m m
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Page 1006 of 1771

12. Instal l th e AT F pa n wit h tw o dowe l pin s an d a ne w
AT F pa n gaske t (fiftee n bolts ) a s shown .
Mak e sur e tha t th e shif t contro l solenoi d valv e har -
nes s i s no t pinche d b y th e AT F pan .
TORQUE : 1 2 N- m (1. 2 kgf-m , 8. 7 Ibf-ft )
6 x 3 0 m m
6 x 30 m m
13.
AT F PA N
Instal l th e A/ T gea r positio n switc h cover . Tighte n th e
bol t o n th e AT F pa n sid e loosel y s o tha t ther e i s n o
clearanc e betwee n th e A/ T gea r positio n switc h cove r
an d th e AT F pan . The n tighte n th e bol t o n th e rea r
cove r sid e to th e specifie d torque , an d tighte n th e bol t
o n th e AT F pa n sid e to th e specifie d torque .
6 x 1. 0 m m(Rea r cove r side )
1 2 N- m (1. 2 kgf-m ,
8. 7 Ibf-ft )
ATF PA N
A/T GEA R POSITIO N
SWITC H COVE R6 x 1. 0 m m(AT F pa n side )
1 2 N- m (1.2 kgf-m ,
8. 7 Ibf-ft )
14. Connec t th e shif t contro l solenoi d valv e connector .
15 . Instal l th e transmissio n moun t bracke t an d trans -
mission mount .
12 x 1.2 5 mm54 N- m (5. 5 kgf-m ,
4 0 Ibf-ft )
INSULATORS
TRANSMISSIO NMOUNT BRACKE T
12 x 1.2 5 mm54 N- m(5.5 Kgf-m ,
4 0 Ibf-ft )
MOUN TSTOPPE R
WASHER
TRANSMISSIO NMOUNT12 x 1.2 5 mm64 N- m (6. 5 kgf-m ,
4 7 Ibf-ft )
Replace .
16. Refil l th e transmissio n wit h AT F (se e pag e 14-105 ).
17 . Star t th e engine , an d shif t th e transmissio n throug h
al l gear s thre e times . Chec k th e shif t leve r operatio n
an d th e A/ T gea r positio n indicato r operation .
18 . Le t th e engin e reac h operatin g temperatur e (th e radi -
ator fa n come s on ) wit h th e transmissio n in th e o r
E position , the n tur n i t of f an d chec k AT F level .
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Page 1007 of 1771

Transmission
Removal
Make sur e lift s ar e place d properly , an d
hois t bracket s ar e attache d t o th e correc t positio n o n
th e engin e (se e sectio n 1 ).
CAUTION : Us e fende r cover s t o avoi d damagin g painte d
surfaces .
1. Befor e disconnectin g power , mak e sur e yo u hav e
th e anti-thef t cod e fo r th e radio , the n writ e dow n
the frequencie s fo r th e radio' s prese t buttons .
2. Disconnec t th e batter y negativ e (- ) termina l fro m
th e battery , the n remov e th e positiv e (+ ) terminal .
3 . Remov e th e batter y hold-dow n bracke t an d battery .
4. Disconnec t th e ignitio n coi l wir e connector , an d
remov e i t an d th e engin e groun d cabl e fro m th e hea t
shiel d cover .
IGNITIO N COI LWIRE CONNECTO R HEA
T SHIEL D
COVE R
ENGIN EGROUN DCABLE
5. Remov e th e uppe r hea t shiel d cover , the n remov e th e
batter y base .
6 . Loose n th e lowe r hea t shiel d cove r bolts , the n remov e
th e lowe r hea t shiel d cover .
BATTER YBASE
UPPE R HEA T
SHIEL D COVE R
LOWE R HEA T
SHIEL D COVE R
7. Disconnec t th e connecto r fro m th e contro l box , an d
remov e th e contro l box .
CAUTION : D o no t disconnec t th e vacuu m hose s fro m
th e contro l box .
CONTRO L BO X
CONTRO L BO X CONNECTO R
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Page 1008 of 1771

8. Remove the torque converter cover.
9. Remove the eight drive plate bolts one at a time while
rotating the crankshaft pulley.
NOTE: If necessary, remove the spark plugs while
removing the drive plate bolts.
DRIVE PLATE/RING GEAR
DRIVE PLATE
BOLT
TORQUE CONVERTER
COVER
10. Remove the transmission sub-harness connector.
11. Remove the transmission ground cable.
12. Remove the transmission housing mounting bolts
and the 26 mm shim.
TRANSMISSION
GROUND CABLE
TRANSMISSION HOUSING
MOUNTING BOLTS
TRANSMISSION HOUSING
MOUNTING BOLTS
TRANSMISSION
SUB-HARNESS
CONNECTOR
26 mm SHIM
13. Remove the drain plug, and drain the automatic
transmission fluid (ATF). Reinstall the drain plug with
a new sealing washer.
TORQUE: 49 N-m (5.0 kgf-m, 36 Ibf-ft)
DRAIN PLUG
1.8 x 1.5 mm
SEALING WASHER
Replace.
14. Remove the transmission mount and mount bracket.
15. Remove the ATF cooler hoses at the joint pipes.
Turn the ends of the cooler hoses up to prevent ATF
from flowing out, then plug the joint pipes.
JOINT
PIPES
ATF COOLER
HOSES
TRANSMISSION
MOUNT BRACKET
TRANSMISSION
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Page 1009 of 1771

Transmission
Removal (cont'd )
16. Shif t th e transmissio n int o th e position .
17. Remov e th e 3 3 m m sealin g bolt .
18. Remov e th e extensio n shaf t fro m th e differentia l usin g
th e specia l too l a s shown .
33 m mSEALIN G BOL T
EXTENSIO N SHAF T
EXTENSIO N SHAF T
PULLE R
07LAC-PW5010 1
19. Remov e th e tw o bolt s fro m th e exhaus t pip e A stay .
20 . Remov e th e exhaus t pip e A an d exhaus t manifol d
brackets .
GASKET
Replace .
EXHAUS T MANIFOL D
BRACKETS
EXHAUST
PIP E A
GASKE T
Replace .
21. Remov e th e shif t cabl e cover .
22. Remov e th e shif t cabl e holde r fro m th e transmissio n
rear cover .
23 . Remov e th e contro l leve r fro m th e contro l shaft , the n
remov e th e shif t cable .
CAUTION : Tak e car e no t t o ben d th e shif t cable .
SHIFT CABL EHOLDE RSHIFT CABL E
COVE R BRACKE T
SHIF T CABL E COVE R
FLOATIN G
WASHER S
LOCK WASHE R
Replace . CONTRO
L SHAF T
CONTRO L LEVE R
24. Disconnec t th e A/ T gea r positio n switc h connector ,
the n remov e th e harnes s bracket .
HARNES S BRACKE T
A/ T GEA R POSITIO N
SWITC H CONNECTO R
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Page 1010 of 1771

25. Remove the transmission mid mount nuts.
26. Place a jack under the transmission and raise the
transmission just enough to take weight off of the
mounts, then remove the mid mounts and mid mount
spacer as shown.
TRANSMISSION
TRANSMISSION
MID MOUNT
NUT
MID MOUNT
SPACER
MID MOUNT
MID MOUNTS
OFFSET WRENCH
(Commercially available)
27. Remove the transmission housing mounting bolts.
28. Remove the torque converter cover mounting bolt on
the torque converter housing side.
NOTE: Do not remove the torque converter cover
mounting bolt on the differential carrier side and the
torque converter cover.
TRANSMISSION
HOUSING
MOUNTING
BOLT
DOWEL PIN
TORQUE CONVERTER
COVER
Do not remove.
Do not remove
this bolt.
TRANSMISSION HOUSING
MOUNTING BOLT
TORQUE CONVERTER COVER
MOUNTING BOLT
Remove this bolt.
29. Pull the transmission away from the engine until it
clears the dowel pins, then lower it on the transmis-
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