CHEVROLET AVEO 2002 Service Repair Manual
Page 2691 of 5127
Fig. 129: ISS Sensor & Bolts
Courtesy of GENERAL MOTORS CORP.
10. Remove the bolt and the input shaft speed (ISS) sensor.
11. Remove the breather plug.
12. Remove the O-rin
g from the breather plug.
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:21 PMPage 142 © 2005 Mitchell Repair Information Company, LLC.
Page 2692 of 5127
Fig. 130: OSS Sensor & Bolts
Courtesy of GENERAL MOTORS CORP.
13. Remove the bolt and the output shaft speed (OSS) sensor.
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:21 PMPage 143 © 2005 Mitchell Repair Information Company, LLC.
Page 2693 of 5127
Fig. 131: Oil Pan & Gasket
Courtesy of GENERAL MOTORS CORP.
14. Remove the 18 bolts.
15. Remove the oil pan and gasket.
16. Remove the drain plu
g from the oil pan.
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:21 PMPage 144 © 2005 Mitchell Repair Information Company, LLC.
Page 2694 of 5127
Fig. 132: Oil Strainer
Courtesy of GENERAL MOTORS CORP.
17. Remove the 3 bolts and oil strainer.
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:21 PMPage 145 © 2005 Mitchell Repair Information Company, LLC.
Page 2695 of 5127
Fig. 133: Gasket
Courtesy of GENERAL MOTORS CORP.
18. Remove the gasket from the oil strainer.
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:21 PMPage 146 © 2005 Mitchell Repair Information Company, LLC.
Page 2696 of 5127
Fig. 134: Solenoid Connectors
Courtesy of GENERAL MOTORS CORP.
19. Remove the bolt and transmission fluid temperature sensor with the clamp.
20. Disconnect the 5 solenoid connectors.
Lock-up control solenoid (5)
Pressure control solenoid (1)
No. 2 shift solenoid (2)
No. 1 shift solenoid (3)
Timing solenoid (4)
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:21 PMPage 147 © 2005 Mitchell Repair Information Company, LLC.
Page 2697 of 5127
Fig. 135: Valve Body Assembly
Courtesy of GENERAL MOTORS CORP.
21. Support the valve bod
y assembly and remove the 14 bolts.
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:21 PMPage 148 © 2005 Mitchell Repair Information Company, LLC.
Page 2698 of 5127
Fig. 136: Manual Valve Control Rod & Manual Valve Lever
Courtesy of GENERAL MOTORS CORP.
22. Disconnect the manual valve control rod from the manual valve lever, then remove the valve body
assembl
y.
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:21 PMPage 149 © 2005 Mitchell Repair Information Company, LLC.
Page 2699 of 5127
Fig. 137: Check Valve & Spring
Courtesy of GENERAL MOTORS CORP.
23. Remove the check valve and spring.
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:21 PMPage 150 © 2005 Mitchell Repair Information Company, LLC.
Page 2700 of 5127
Fig. 138: Brake Drum Gasket
Courtesy of GENERAL MOTORS CORP.
24. Remove the brake drum
gasket.
2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:21 PMPage 151 © 2005 Mitchell Repair Information Company, LLC.