stop start INFINITI QX56 2011 Factory Service Manual

EXL-122
< PERIODIC MAINTENANCE >[XENON TYPE]
HEADLAMP AIMING ADJUSTMENT
Aiming Adjustment Procedure
INFOID:0000000006369513
1. Place the screen. NOTE:
 Stop the vehicle facing the wall.
 Place the board on a plain road vertically.
2. Face the vehicle with the screen. Maintain 10 m (32.8 ft) between the headlamp center and the screen.
3. Start the engine. Turn the headlamp (LO) ON. NOTE:
Shut off the headlamp light with the board to prevent from illuminating the adjustment screen.
CAUTION:
Never cover the lens surface with a tape etc. The lens is made of resin.
4. Measure the distance (X) between the horizontal cent er line of headlamp (H) and the cutoff line (A) within
the light axis measurement range (R) from the vertical center line ahead of headlamp (V).
Low beam distribution on the screen
5. Adjust the cutoff line height (X) with the aiming adjus tment screw so as to enter in the adjustment range
(M–N) according to the horizontal center line of headlamp (H).
unit: mm (in)
Side view
Adjustment screw Screw driver rotation Facing direction
A Headlamp RH HI/LO (UP/DOWN) Clockwise UP
Counterclockwise DOWN
B Headlamp LH HI/LO (UP/DOWN) Clockwise UP
Counterclockwise DOWN
Light axis measurement range (R) : 350 ± 175 mm (13.78 ± 6.89 in)
JSLIA0005ZZ
Horizontal center line of headlamp (H) Highest cutoff line height (M) Lowest cutoff line height (N)
700 (27.56) or less 4 (0.16) 30 (1.18)
701(27.60) – 800 (31.50) 4 (0.16) 30 (1.18) 801 (31.54) or more 17 (0.67) 44 (1.73)
JSLIA0006ZZ
Distance between the headlamp center and the screen (L) : 10 m (32.8 ft)
Revision: 2010 May2011 QX56

FRONT FOG LAMP AIMING ADJUSTMENTEXL-123
< PERIODIC MAINTENANCE > [XENON TYPE]
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FRONT FOG LAMP AI MING ADJUSTMENT
DescriptionINFOID:0000000006213992
PREPARATION BEFORE ADJUSTING
NOTE:
 For details, refer to the regulations in your own country.
 Perform aiming if the vehicle front body has been repaired and/or the headlamp assembly has been
replaced.
Before performing aiming adjustm ent, check the following.  Adjust the tire pressure to the specification.
 Fill with fuel, engine coolant and each oil.
 Maintain the unloaded vehicle condition. (Remove luggage from the passenger compartment and the trunk
room.)
NOTE:
Do not remove the temporary tire, jack and on-vehicle tool.
 Wipe out dirt on the headlamp. CAUTION:
Never use organic solvent (thinner, gasoline etc.)
 Ride alone on the driver seat.
AIMING ADJUSTMENT SCREW
 Turn the aiming adjusting screw for adjustment.
 For the position and direction of the adjusting screw, refer to the figure.
NOTE:
A screwdriver or hexagonal wrench [6 mm (0.24 in)] can be used
for adjustment.
Aiming Adjustment ProcedureINFOID:0000000006213993
1. Place the screen. NOTE:
 Stop the vehicle facing the wall.
 Place the board on a plain road vertically.
2. Face the vehicle with the screen. Maintain 10 m (32.8 ft) between the front fog lamp center and the
screen.
3. Start the engine. Turn the front fog lamp ON. NOTE:
Shut off the headlamp light with the board to pr event from illuminating the adjustment screen.
CAUTION:
Never cover the lens surface with a tape etc. The lens is made of resin.
4. Adjust the cutoff line height (A) with the aiming adjus tment screw so that the distance (X) between the hor-
izontal center line of front fog lamp (H) and (A) becomes 200 mm (7.87 in).
A: UP
B: DOWN
JPLIA0915ZZ
Revision: 2010 May2011 QX56

EXT-8
< SYMPTOM DIAGNOSIS >
SQUEAK AND RATTLE TROUBLE DIAGNOSES
Used to insulate where movement does not occur. Ideal for instrument panel applications.
 68370-4B000: 15 ×25 mm (0.591 ×0.984 in) pad
 68239-13E00: 5 mm (0.197 in) wide tape roll
The following materials, not found in the kit, can also be used to repair squeaks and rattles.
UHMW (TEFLON) TAPE
Insulates where slight movement is present. Ideal for instrument panel applications.
SILICONE GREASE
Used in place of UHMW tape that is visible or does not fit. Only lasts a few months.
SILICONE SPRAY
Used when grease cannot be applied.
DUCT TAPE
Used to eliminate movement.
CONFIRM THE REPAIR
After repair is complete, test drive the vehicle to confir m that the cause of noise is repaired by test driving the
vehicle. Operate the vehicle under the same conditions as when the noise originally occurred. Refer to the
notes on the Diagnostic Worksheet.
Inspection ProcedureINFOID:0000000006367801
Refer to Table of Contents for specific component removal and installation information.
INSTRUMENT PANEL
Most incidents are caused by contact and movement between:
1. The cluster lid A and instrument panel
2. Acrylic lens and combination meter housing
3. Instrument panel to front pillar garnish
4. Instrument panel to windshield
5. Instrument panel mounting pins
6. Wiring harnesses behind the combination meter
7. A/C defroster duct and duct joint
These incidents can usually be located by tapping or moving the components to duplicate the noise or by
pressing on the components while driving to stop the noise. Most of these incidents can be repaired by
applying felt cloth tape or silicon spray (in hard to reach areas). Urethane pads can be used to insulate
wiring harness.
CAUTION:
Never use silicone spray to isolate a squeak or ra ttle. If the area is saturated with silicone, the
recheck of repair becomes impossible.
CENTER CONSOLE
Components to check include:
1. Shifter assembly cover to finisher
2. A/C control unit and cluster lid C
3. Wiring harnesses behind audio and A/C control unit
The instrument panel repair and isolation pr ocedures also apply to the center console.
DOORS
Check the following items:
1. Finisher and inner panel making a slapping noise
2. Inside handle escutcheon connection to door finisher
3. Wiring harnesses tapping
4. Door striker out of alignment causing a popping noise on starts and stops
Tapping, moving the components, or pressing on them wh ile driving to duplicate the conditions can isolate
many of these incidents. The areas can usually be insula ted with felt cloth tape or insulator foam blocks from
the NISSAN Squeak and Rattle Kit (J-43980) to repair the noise.
TRUNK
Trunk noises are often caused by a loose jack or loose items put into the trunk by the customer.
In addition check for the following items:
Revision: 2010 May2011 QX56

FL-2
< PRECAUTION >
PRECAUTIONS
PRECAUTION
PRECAUTIONS
General PrecautionsINFOID:0000000006289679
WARNING:
When replacing fuel line parts, be sure to observe the following.
• Put a “CAUTION: FLAMMABLE” sign in the workshop.
 Be sure to work in a well ventilate d area and furnish workshop with a CO
2 fire extinguisher.
 Never smoke while servicing fuel system. Keep open flames and sparks away from the work area.
CAUTION:
 Use gasoline required by the regulations for octane number. Refer to GI-31, "
Fuel".
 Before removing fuel line parts, perform out the following procedures:
- Put drained fuel in an explosi on-proof container and put the lid on securely. Keep the container in
safe area.
- Release fuel pressure from the fuel lines. Refer to EC-153, "
Work Procedure".
- Disconnect the battery cable from the negative terminal.
 Always replace O-rings with new ones.
 Never kink or twist tubes when they are being installed.
 Never tighten hose clamps excessi vely to avoid damaging hoses.
 After installing tubes, check there is no fuel leakage at connections in the following steps.
- Apply fuel pressure to fuel lin es with turning ignition switch “O N” (with engine stopped). Then check
for fuel leakage at connections.
- Start engine and rev it up and check for fuel leakage at connections.
 Use only a genuine NISSAN fuel filler cap as a replacemen t. If an incorrect fuel filler cap is used, the
“MIL” may come on.
 For servicing “Evaporative Emission System” parts.
Refer to EC-16, "
Component Parts Location".
Revision: 2010 May2011 QX56

FUEL LEVEL SENSOR UNIT, FUEL FILTER AND FUEL PUMP ASSEMBLY
FL-7
< REMOVAL AND INSTALLATION >
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 To keep the connecting portio
n clean and to avoid dam-
age and foreign materials, cover them completely with
plastic bags (A) or something similar.
8. Remove lock ring for fuel level sensor unit, fuel filter and fuel pump assembly with fuel tank lock ring wrench [SST:
KV10119800 (J-45722)] (A) by turning counterclockwise.
9. Remove fuel level sensor unit, fuel filter and fuel pump assem- bly.
CAUTION:
 Never bend float arm during removal.
 Avoid impacts such as fa lling when handling compo-
nents.
INSTALLATION
Note to the following, and install in the reverse order of removal.
 For installation, use a new O-ring.
Quick Connector Connect quick connector as follows:
1. Check the connection for damage or any foreign materials.
2. Align the connector with the tube, then insert the connector straight into the tube until a click sound is
heard.
3. After connecting, check that the connection is secure by following method.  Pull the tube and the connector to check they are securely
connected.
 Visually confirm that the two retainer tabs are connected to the connector.
InspectionINFOID:0000000006289686
INSPECTION AFTER INSTALLATION
Use the following procedure to check for fuel leakage.
1. Turn ignition switch “ON” (with engine stopped), then check connections for leakage by applying fuel pres-
sure to fuel piping.
2. Start engine and let it idle and check there are no fuel leakage at the fuel system connections.
JPBIA0135ZZ
JSBIA0384ZZ
A: Pull
JPBIA0140ZZ
Revision: 2010 May2011 QX56

FUEL TANKFL-9
< REMOVAL AND INSTALLATION >
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3. Remove LH rear wheel and tire.
4. Disconnect fuel filler hose, vent hose and EVAP hose at fuel tank side.
5. Remove fuel tank protector.
6. Remove the fuel tank mounting band bolts while supporting the
fuel tank with a suitable lift jack.
CAUTION:
Support the position that fu el tank mounting bands never
engage.
7. Supporting with hands, descend suitable jack carefully, and remove fuel tank. CAUTION:
 Check that all connection po ints have been disconnected.
 Confirm there is no interference with vehicle.
InspectionINFOID:0000000006289689
INSPECTION AFTER INSTALLATION
Use the following procedure to check for fuel leakage.
1. Turn ignition switch “ON” (with engine stopped), and check connections for leakage by applying fuel pres-
sure to fuel piping.
2. Start engine and rev it up and check there are no f uel leakage at the fuel system tube and hose connec-
tions.
 After removing/installing rear suspension assembly, check to adjust wheel alignment. Refer to RSU-6,
"Inspection".
LBIA0413E
Revision: 2010 May2011 QX56

SQUEAK AND RATTLE TROUBLE DIAGNOSESGW-7
< SYMPTOM DIAGNOSIS >
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68370-4B000: 15 ×25 mm (0.59 ×0.98 in) pad/68239-13E00: 5 mm (0.20 in) wide tape roll
The following materials, not found in the kit, can also be used to repair squeaks and rattles.
UHMW (TEFLON) TAPE
Insulates where slight movement is present. Ideal for instrument panel applications.
SILICONE GREASE
Used in place of UHMW tape that will be visible or not fit. Will only last a few months.
SILICONE SPRAY
Use when grease cannot be applied.
DUCT TAPE
Use to eliminate movement.
CONFIRM THE REPAIR
Confirm that the cause of a noise is repaired by test driving the vehicle. Operate the vehicle under the same
conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.
Inspection ProcedureINFOID:0000000006108036
Refer to Table of Contents for specific component removal and installationinformation.
INSTRUMENT PANEL
Most incidents are caused by contact and movement between:
1. The cluster lid A and instrument panel
2. Acrylic lens and combination meter housing
3. Instrument panel to front pillar garnish
4. Instrument panel to windshield
5. Instrument panel mounting pins
6. Wiring harnesses behind the combination meter
7. A/C defroster duct and duct joint
These incidents can usually be located by tapping or moving the components to duplicate the noise or by
pressing on the components while driving to stop the noise. Most of these incidents can be repaired by
applying felt cloth tape or silicon spray (in hard to reach areas). Urethane pads can be used to insulate
wiring harness.
CAUTION:
Do not use silicone spray to isolate a squeak or rattle. If you saturatethe area with silicone, you
will not be able to recheck the repair.
CENTER CONSOLE
Components to pay attention to include:
1. Shifter assembly cover to finisher
2. A/C control unit and cluster lid C
3. Wiring harnesses behind audio and A/C control unit
The instrument panel repair and isolation procedures also apply to thecenter console.
DOORS
Pay attention to the:
1. Finisher and inner panel making a slapping noise
2. Inside handle escutcheon to door finisher
3. Wiring harnesses tapping
4. Door striker out of alignment causing a popping noise on startsand stops
Tapping or moving the components or pressing on them while driving to duplicate the conditions can isolate
many of these incidents. You can usually insulate the ar eas with felt cloth tape or insulator foam blocks from
the Nissan Squeak and Rattle Kit (J-43980) to repair the noise.
TRUNK
Trunk noises are often caused by a loose jack or loose items put intothe trunk by the owner.
In addition look for:
1. Trunk lid dumpers out of adjustment
2. Trunk lid striker out of adjustment
Revision: 2010 May2011 QX56

REFRIGERANTHA-19
< BASIC INSPECTION >
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Never look directly into UV lamp light source.
NOTE:
 For continuous operating time of UV lamp, fo llow the manufacturer operating instructions.
 Illuminate piping joints from different angles us ing UV lamp and check that there is no leakage.
 Use a mirror in area that is difficult to see to check refrigerant leakage.
 Refrigerant leakage from evaporator can be detected by soaking cotton swab or a similar material with
drain hose water and illuminating it using UV lamp.
 Dust, dirt, and packing materials adhesive used for condenser, evaporator, and other locations may flu- oresce. Be careful not to misidentify leakage.
5. Repair or replace parts where refrigerant leak age occurs and wipe off fluorescent leak detection dye.
NOTE:
Completely wipe off fluorescent leak detection dy e from gaps between parts, screw threads, and others
using a cotton swab or similar materials.
6. Use a UV lamp to check that no fluorescent leak detection dye remains after finishing work. WARNING:
Never look directly into UV lamp light source.
NOTE:
 For continuous operating time of UV lamp, fo llow the manufacturer operating instructions.
 Dust, dirt, and packing materials adhesive used for condenser, evaporator, and other locations may flu-
oresce. Be careful not to misidentify leakage.
CHECK REFRIGERANT LEAKAGE USIN G ELECTRICAL LEAK DETECTOR
WARNING:
Never check refrigerant leakage while the engine is running.
CAUTION:
Be careful of the following items so that in accurate checks or misidentifications are avoided.
 Never allow refrigerant vapor, shop chemical vapors, cigarette smoke, or others around the vehicle.
 Always check refrigerant leakage in a low air flow environment so that refrigerant may not disperse
when leakage occurs.
1. Stop the engine.
2. Connect recovery/recycling/recharging equipment or manifold gauge set to A/C service valve.
3. Check that A/C refrigerant pressure is 345 kPa (3.52 kg/cm
2, 50 psi) or more when temperature is 16 °C
(61 °F) or more. When pressure is lower than the spec ified value, recycle refrigerant completely and fill
refrigerant to the specified level.
NOTE:
Leakages may not be detected if A/C refri gerant pressure is 345 kPa (3.52 kg/cm
2, 50 psi) or less when
temperature is less than 16 °C (61 °F).
4. Clean area where refrigerant leakage check is per formed, and check refrigerant leakage along all sur-
faces of pipe connections and A/C system com ponents using electrical leak detector probe.
CAUTION:
 Continue checking when a leakage is found. Always continue and complete checking along all
pipe connections and A/C system co mponents for additional leakage.
 When a leakage is detected, clean leakage area using compressed air and check again.
 When checking leakage of cooling unit inside, al ways clean inside of drain hose so that the
probe surface may not be exposed to water or dirt.
NOTE:
 Always check leakage starting from high-pressure side and continue to low-pressure side.
 When checking leakage of cooling unit inside, operate blower fan motor for 15 minutes or more at the maximum fan speed while the engine is stopped, and then insert electrical leak detector probe into drain
hose and hold for 10 minutes or more.
 When disconnecting shut-off valve that is connected to A/C service valve, always evacuate remaining
refrigerant so that misidentification can be avoided.
5. Repair or replace parts where refrigerant leak age is detected. (Leakage is detected but leakage area is
unknown. GO TO 6.)
6. Start the engine and set A/C control in the following conditions.  A/C switch ON
 Air flow: VENT (ventilation)
 Intake door position: Recirculation
Revision: 2010 May2011 QX56

HA-20
< BASIC INSPECTION >
REFRIGERANT
 Temperature setting: Full cold
 Fan speed: Maximum speed set
7. Run the engine at approximately 1,500 rpm for 2 minutes or more.
8. Stop the engine. Check again for refrigerant leakage. GO TO 4.
WARNING:
Be careful not to get burned when the engine is hot.
NOTE:
 Start refrigerant leakage check immediately after the engine is stopped.
 When refrigerant circulation is stopped, pressure on the low-
pressure side rises gradually, and after this, pressure on the
high-pressure side falls gradually.
 The higher the pressure is, the easier it is to find the refriger-
ant leakage.
Recycle RefrigerantINFOID:0000000006276151
WARNING:
 Always use HFC-134a for A/C refrigerant. If CFC-12 is accidentally charged, compressor is damaged
due to insufficient lubrication.
 Always observe and follow precaution s described on refrigerant container. Incorrect handling may
result in an explosion of refrigerant co ntainer, frostbite, or the loss of eyesight.
 Never breathe A/C refrigerant and lubricant vapor or mist. Exposure may irritate eyes, nose, or
throat.
 Never allow HFC-134a to be exposed to an open flam e or others because it generates poisonous gas
when in contact with high temperature ob jects. Keep workshop well ventilated.
1. Perform lubricant return operation. Refer to HA-22, "
Perform Lubricant Return Operation". (If refrigerant or
lubricant leakage is detected in a large am ount, omit this step, and then GO TO 2.)
CAUTION:
Never perform lubricant return op eration if a large amount of refrigerant or lubricant leakage is
detected.
2. Check gauge pressure readings of recovery/recyc ling/recharging equipment. When remaining pressure
exists, recycle refrigerant from high-pressure hose and low-pressure hose.
NOTE:
Follow manufacturer instructions for the handling or maintenance of the equipment. Never fill the equip-
ment with non-specified refrigerant.
3. Remove A/C service valve cap from the vehicle.
4. Connect recovery/recycling/rechargi ng equipment to A/C service valve.
5. Operate recovery/recycling/recharging equipm ent, and recycle refrigerant from the vehicle.
6. Evacuate air for 10 minutes or more to remove any remaining refrigerant integrated to compressor lubri-
cant, etc.
7. Refrigerant recycle operation is complete.
Charge RefrigerantINFOID:0000000006276152
WARNING:
 Always use HFC-134a for A/C refrigerant. If CFC-12 is accidentally charged, compressor is damaged
due to insufficient lubrication.
 Always observe and follow precaution s described on refrigerant container. Incorrect handling may
result in an explosion of refrigerant co ntainer, frostbite, or the loss of eyesight.
 Never breathe A/C refrigerant and lubricant vapor or mist. Exposure my irritate eyes, nose, or throat.
 Never allow HFC-134a to be exposed to an open flam e or others because it generates poisonous gas
when in contact with high temperature ob jects. Keep workshop well ventilated.
1. Connect recovery/recycling/recharging equipment to the A/C service valve.
SHA839E
Revision: 2010 May2011 QX56

HA-22
< BASIC INSPECTION >
LUBRICANT
LUBRICANT
DescriptionINFOID:0000000006276153
MAINTENANCE OF LUBRICANT LEVEL
The compressor lubricant is circulating in the system together with the refrigerant. It is necessary to fill com-
pressor with lubricant when replacing A/C system pa rts or when a large amount of refrigerant leakage is
detected. It is important to always maintain lubricant level within the specified level. Otherwise, the following
conditions may occur.
 Insufficient lubricant amount: Stuck compressor
 Excessive lubricant amount: Insufficient cooling (caused by insufficient heat exchange)
InspectionINFOID:0000000006276154
If a compressor is malfunctioning (internal noise, insufficient cooling), check the compressor oil.
1.COMPRESSOR OIL JUDGMENT
1. Remove the compressor. Refer to HA-30, "
Exploded View".
2. Sample a compressor oil and judge on the figure.
Judgement result 1>>Replace compressor only.
Judgement result 2>>Replace compressor and liquid tank.
Perform Lubricant Return OperationINFOID:0000000006276155
CAUTION:
If a large amount of refrigerant or lubricant leakag e is detected, never perform lubricant return opera-
tion.
1. Start the engine and set to the following conditions.
 Engine speed: Idling to 1,200 rpm
 A/C switch: ON
 Fan speed: Maximum speed set
 Intake door position: Recirculation
 Temperature setting: Full cold
2. Perform lubricant return operation for approximately 10 minutes.
3. Stop the engine.
4. Lubricant return operation is complete.
Lubricant Adjusting Procedure for Comp onents Replacement Except Compressor
INFOID:0000000006276156
Fill with lubricant for the amount that is calculated according to the following conditions.
Example: Lubricant amount to be added when replacing evapor ator and liquid tank [m (Imp fl oz.)] = 35 (1.2)
+ 20 (0.7) + 5 (0.2) + α
Name A/C System Oil Type S
JSIIA0927GB
Revision: 2010 May2011 QX56