MITSUBISHI SPYDER 1990 Service Repair Manual

STEERING Power Steering Hoses Engine (Turbo) and
POWER STEERING HOSES
ENGINE (TURBO) AND ENGINE>
REMOVAL AND INSTALLATION
Post-installation Operationl Front Bumper Installation(Refer to GROUP 51 Front Bumper.)lDrive-belt Tension Adjustment Engine (Turbo):Refer to GROUP On-vehicle Service, Engine: Refer to GROUP 11 E-On-vehicle Service.)lPower Steering Fluid Supplying l Power Steering Fluid Line Bleeding (Refer to
23-26 Nm
34 Nm
25
11 Nm 11 Nm88
118
Removal steps
1. Brake fluid reservoir assembly
2. Clutch fluid reservoir assembly
3. A/C compressor4.Oil reservoir
hose
Suction hose
8.Return hose
9.Return hose
10.Return tube11.Pressure tube 12. Pressure hose13.Return hosePressure tube
15.Return tube16. fascia bracket
17. Air guide duct
18.Cooler tube
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STEERING Power Steering Hoses Engine (Turbo) and Engine>
REMOVAL SERVICE
BRAKE FLUID RESERVOIR ASSEMBLY
REMOVAL
Disconnect the brake fluid level sensor connector and
the brake fluid reservoir assembly from the dash panel with
the hose still attached.
NOTE
Place the removed reservoir assembly in a place whe re it
will not be a hindrance when removing and installin g the
power steering gear box, and tie it with a cord.
CLUTCH FLUID RESERVOIR ASSEMBLY
REMOVAL
Remove the clutch fluid reservoir assembly from the dash
panel with the hose still attached.
NOTE
Place the removed reservoir assembly in a place whe re it
will not be a hindrance when removing and installin g the
power steering hoses, and tie it with a cord.
A/C COMPRESSOR REMOVAL
Disconnect the A/C compressor connector remove the
compressor from the compressor bracket with the hos e still
attached.
NOTE
Place the removed in a where it will not be a hindrance when
removing and installing the power steering hoses an d tie
it with a cord.
Caution
Do not damage the joint between the A/C hose and the
A/C pipe.
PRESSURE HOSE/SUCTION HOSE REMOVAL
Caution
Generator is below the oil pump, so cover the gener ator
with a shop towel before removing any of the hoses.
INSTALLATION SERVICE POINT
PRESSURE HOSE INSTALLATION
(1) Connect the pressure hose so that its slit part contacts
the oil pump’s guide bracket.
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STEERINGPower Steering Hoses Engine (Turbo) and ,
White line
(2) When the pressure hose is installed, align the
on the pressure hose with the white line on the pressure
tube so that together they form a straight line.
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NOTES

CONTENTS
DOOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Door Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
Door Glass and Regulator . . . . . . . . . . . . . . . . . . .56
Door Handle and Latch. . . . . . . . . . . . . . . . . . . . .59
Door Opening Weatherstrip. . . . . . . . . . . . . . . . . .63
Door Trim and Waterproof Film . . . . . . . . . . . . . .54
On-vehicle Service. . . . . . . . . . . . . . . . . . . . . . . . . .48
Sealant. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Service Specifications. . . . . . . . . . . . . . . . . . . . . . .33
Special Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
ELECTRIC CONVERTIBLE TOP. . . . . . . . . . . .91
Balance Link. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .102
Convertible Top Assembly. . . . . . . . . . . . . . . . . . .94
Convertible Top Bypass Switch . . . . . . . . . . . . . .104
Convertible Top Control Module. . . . . . . . . . . . .105
Convertible Top Switch. . . . . . . . . . . . . . . . . . . . .103
Front Roof Weatherstrip. . . . . . . . . . . . . . . . . . . .100
Headliner. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98
On-vehicle Service. . . . . . . . . . . . . . . . . . . . . . . . . .94
Special Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
Drive Motor. . . . . . . . . . . . . . . . . . . . . . . .99
Driven Gear . . . . . . . . . . . . . . . . . . . . . . .96
Rail Weatherstrip and
Top Cover Retainer . . . . . . . . . . . . . . . . . . . . . . . .
101
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
FENDER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Fender. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Sealants
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
FUEL FILLER DOOR . . . . . . . . . . . . . . . . . . . . . . .6
HOOD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Hood. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Troubleshooting
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
ENTRY SYSTEM . . . . . . . . . . . . . . . .72
Entry System
. . . . . . . . . . . . . . . . . . . . . . .77
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . .72
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
Troubleshooting
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
SUNROOF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .82
On-vehicle Service. . . . . . . . . . . . . . . . . . . . . . . . . .82
Sealant and Adhesive . . . . . . . . . . . . . . . . . . . . . . .82
Sunroof. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
UNDER COVER. . . . . . . . . . . . . . . . . . . . . . . . . . .81
WINDSHIELD AND WINDOW GLASS . . . . . . . .
7
Glass. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
On-vehicle Service
. . . . . . . . . . . . . . . . . . . . . . . . . .10
Quarter Window Glass . . . . . . . . . . . . . . . . . . . . . .22
Quarter Window Glass and
Regulator Assembly. . . . . . . . . . . . . . . . . . . . . . . . .26
Sealant and Adhesive. . . . . . . . . . . . . . . . . . . . . . . .7
Service Specifications. . . . . . . . . . . . . . . . . . . . . . . .7
Special Tool
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Windshield. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Windshield and Window Glass . . . . . . . . . . . . . . .15
TRUNK LID. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . .68
Trunk Lid
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69
TRUNK LID LOCK RELEASE HANDLE AND
CABLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71

BODY Hood
TROUBLESHOOTING
SymptomProbable cause
Improper closure Striker and latch not properly alig nedRemedy
Adjust the alignment
Difficult locking and unlocking Striker and latch not properly aligned Adjust the alignment
Uneven body clearance Incorrectly installed hood Adjust the installation of hood
Uneven heightIncorrect hood bumper height Adjust the hood bumper height
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REMOVAL AND INSTALLATION
0 0 0 0 3 7 9 7Adjustment of clearance around
hood and height
1. Hood lock release handle
2. Hood weatherstrip
3. Hood front weatherstrip
4. Hood side weatherstrip
5. Bumper 6. Hood support rod
7. Hood silencer 9. Hood switch (Vehicles with
alarm system)
Hood and hood hinge removal steps
l Front deck garnish (Refer to GROUP51Windshield and Washer.)
hose
Hood hinge
Hood lock release cable removal
steps
l Front bumper and front fascia bracket(Refer to GROUP 51 Front Bumper.)l Headlight driver’s side)(Refer toROUP 54 Headlight.)
1. Hood lock release handle
8. Hood latch
13. Hood lock release cable
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BODY Hood
Bumper(small)
mm (in.)Bumper
0 0 0 0 0 1 3 0
0 0 0 0 0 1 2 9
INSTALLATION SERVICE POINT
BUMPER INSTALLATION
INSPECTION
HOOD SWITCH CONTINUITY CHECK
Switch position
2
0
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Fender
Items
Fender to body panel
Splash shield to fender
Specified , ,
ATD Part No: 8531 or
ATD Part No. 8625 or equivalent
FENDER
REMOVAL AND INSTALLATION
and post-installation OperationFront Bumper Removal and Installation
(Refer to GROUP 51 Front Bumper.)
Sealant:
ATD Part No. or equivalent
Sealant:. .
ATDPart8531No.8848,
0 0 0 0 0 1 3 1
Removal steps
1. Splash shieldl Side air dam
2.Refer to GROUP 51 Aero Parts.)
ront fender panel
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B O D Y Fuel Filler Door
REMOVAL AND INSTALLATION
Pre-removal and Post-installation OperationlRemoval and Installation of Rear Side Trim, Quarter
Trim and Scuff Plate (Refer to GROUP
fuel filler door
Removal steps
1.
Fuelfiller door2. Fuel filler door hook3. Release handle cover 4. Fuel filler door lock release handle
5. Fuel filler door lock release
cable
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