MITSUBISHI SPYDER 1990 Service Repair Manual

BODY Windshield Window
Section A A
QUARTER GLASS ASSEMBLY
REMOVAL
(1) lower the quarter window
(2) the waterproof film.
(3) Disconnect the ball joint of from
quarter window glass through ,
Disconnect connector, from
INSTALLATION SERVICE POINT
QUARTER WINDOW GLASS ASSEMBLY
INSTALLATION
Set the length of the adjusting stud to the dimension shown
in the illustration to make adjustment of the quart er window
glass easier.
INSPECTION
POWERWINDOW MOTOR CHECK
(1) Check that the motor runs smoothly when the bat tery
is connected directly to the motor terminals.
(2) Furthermore, check that the motor operates in r everse
when the terminal connections are switched.
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BODY Windshield and Window Glass
Power window
switch (Quarter
windowPower window
Connector A Connector
POWER WINDOW SWITCH CONTINUITY CHECK
Main switch Quarter Window Glass>
Switch position
OFF
Terminal
No. of
connector A
2
0
Terminal No. of
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BODY Windshield. and Window
REMOVAL AND INSTALLATION
Pre-removal and Post-installation Operation
Removal and Installation
l Rear Wiper Arm(Refer to GROUP 51 Rear Wiper and Washer.)l Upper Trim, Lower Trim and Side Trim (Refer to GROUP Trims.)l High-mounted Stop Light without rearspoiler, (Refer to GROUP 54 High-mounted Stop
Light.)
Adhesive tape:
or equivalent
Section C-C24
Section
Section D-D
mm (in.). .
Adhesive:
ATD Part No. Super Fast Urethane and ATD Part No. 8608 Super Fast Urethane prim& equivalent
Removal steps
Harness connector 3. m o l d i n g
2. g l a s s Dual-lock fasteners
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BODY Windshield and Window Glass
mm (in.)Dual-lock fastener
installation position
Section A-A R E M O V A L S E R V I C E P O I N T
GLASS
Remove the same way as the windshield. to
INSTALLATION SERVICE POINTS
DUAL-LOCK FASTENER INSTALLATION
After making sure that there are no bends or raised
sections
in the dual-lock fasteners, attach the dual-lock fasteners to
the notches in the body as shown in the illustratio n.
MOLDING INSTALLATION
Apply specified double-sided to the glass in the places
shown in the illustration, and then install the molding.
Specified adhesive tape:
ATD Part No. 6382 or equivalent
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BODY Windshield and Window
Glass side molding
Body side
imer
Section B-B
Section C-C
mm (in.)
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GLASS INSTALLATION
(1) a sponge in the primer, and apply evenly to the
glass and the body in the places shown in the illus tration.
Specified primer:
ATD Part No. 8608 Super Fast Urethane
or equivalent
Caution
1.Apply the primer evenly around the entire circum-
ference, because it strengthens the adhesive.
Otherwise, a too thick application will cause lower -
ing of the adhesive strength.
2.
not touch the coated surface.
(2) After applying the primer, let it dry for 3 to 30 minutes.
(3) Within 30 minutes after applying the primer, us e a sealant
gun to apply the adhesive evenly over the adhesion sur-
face of the vehicle body. (Refer to
Specified adhesive:
Part No. 8609 Super Fast Urethane or
equivalent
NOTE
Cutthe nozzle tip of the sealant gun into a shape
to facilitate adhesive application.

BODY Windshield and Window Glass(4) After
the mating marks, press the gently
and evenly so that it adheres completely.
After completion of this operation’ the
glass), place it somewhere where it disturbed,
until the adhesive sets.
Caution
When using an infrared
or other for quick-
er hardening, keep the surface temperature
or lower.
After attaching the glass to the body, let it stand for 30
minutes or more, and then test for water
Caution
1. If moving the vehicle, it should done gently.
2.When testing for water leakage, do not pinch the
end of the hose to spray the
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BODY,
SERVICE SPECIFICATIONS
Items
Inside handle play mm (in.)Standard value .
6.2 or more
Outside handle play mm (in;)
Clearance of door window Adjustment of glass inclin ation
glass to weatherstripamount
holder mm (in.)
Adjustment of glass longitudinal
inclination
Clearance between door window glass and door window glass
catch mm (in.)
Overlap margin between door window glass and door w indow
glass catch mm (in.)
Distance between door window glass and weatherstrip step line
mm (in.)
4.4 more
Front pillar37.0
Roof or convertible3 1
Front pillar
1.6
Roof or convertible1
Quarter pillar
1 3 . 0 1.0
Front pillar
SEALANT
Roof or Convertible 6.3 1
Quarter pillar 13.0 1

Front pillar
R o o f o r C o n v e r t i b l e 1
Front pillar
1.6
Roof or Convertible 1 I
Items Specified sealantII
Waterproof film ATD Part No. 8625 or equivalent
SPECIAL TOOLS
ToolTool number and nameApplication
General service toolRemoval of switch, trim,. etc.
remover
Adjustment of door fit
Door adjusting wrench
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BODY Door
Diagnostic trouble
codecheckharness
Scan tool (MUT-II)
(ETACSinput check)
TROUBLESHOOTING
STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING
Gather information from customer. Check trouble symptom.
Does notreoccur Intermittent malfunction
Reoccurs
to the INSPECTION CHARTFOR TROUBLE SYMPTOMS.
Ground terminal
DIAGNOSTIC FUNCTION
INPUT SIGNAL INSPECTION POINTS
When Using the Scan Tool 1. Connect the scan tool to the data link connector .
Caution
Always turn the ignition switch OFF before discon-
necting or connecting the scan tool.
2. If buzzer of the scan tool sounds once when a sw itch
is operated (ON/OFF), the ECU input signal for that switch
circuit system is normal.
Using a Voltmeter
1.Use the special tool to connect a voltmeter between the
grounded terminal and the ETACS terminal of data link
connector.
2. If the voltmeter indicator deflects once when a switch
is operated (ON/OFF), the ECU input signal for that switch
circuit system is normal.
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‘ D o o r.
‘I-
POWER WINDOW
,,
INSPECTIONCHART FOR TROUBLESYMPTOMS
Trouble symptom Probable causeRemedy
When ignition switch is
lturned to ON, power Broken wire in power window switch circuit. Check to
Flowor in each harness.(Refer to windows do not oper- l
Power window switch is faulty.ate.lPower window motor is faulty.
l ETACS-ECU is faulty.
lConvertible top control module is faulty.
Power windows can beBroken wire in input circuit in door switch.operated even when alDoor switch is faulty. Check Flow (Refer to door is opened within
l ETACS-ECU is faulty.30 seconds after theignitionswitch hasbeen turned to OFF.
After turning the igni- lETACS-ECU is faulty.Replace the ETACS-ECU.tion switch to OFF, thetimer does not operate. . .
Power windows can belETACS-ECU is faulty. Replace the ETACS-ECUoperated over 30 se- after the ignitionswitch has been turnedto OFF.
Power windows can belPower window main switch (driver’s side door)
Check according to Flow Chart operated by means ofis faulty.
the power window sub( R e f e r t o
switches (passengers’side), but can not by
means of the power ,
window main switch
(driver’s side).
Passenger’s side pow-lPower window sub switch (passenger’s sideCheck according to Flow Chart window can be (Refer to by means of the door) is faulty.
power window main
switch (driver’s side),but can not by meansof the power windowsub switches (passen-gers’ side).
the power win- lBroken wire in power window up signal circuit. to Flow Chart are not lowered l Convertible top control module.(Refer to the power do not lower if the con-‘.
top switch is to open or close.
the power win- l
Broken wire in ground input signal circuit.Check according to Chart are not lowered lPower window main switch (driver’s side door)
(Refer to and the poweris faulty. main switch’s l
Convertible top control module is faulty.ock switch is OFF, the side window does not automatically if
he convertible top
is set to open or However, the side window lowers when the lock
is ON.
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42-36BODY Door:
TROUBLE SYMPTOM INSPECTION CHART
A When ignition switch is turned to ON, power window does not operate.
Check the Scan Tool Input Signal
Ignition switch input signal
OK:The scan tool buzzer sounds once
NG Check the harnesses between the Repair
tion switch and the ETACS-ECU.
when the ignition switch is ON.
OK
Power window relay continuity
check (Refer to
.Power window main switch conti-nuity check (Refer to .Power window sub switch continu-ity check (Refer to . Power window motor check
(driver’s side and passengers’
side) (Refer to
NG Replace
NG Repair andDisconnect the connector and
measure at the harness side.
Voltage between terminal
(5)
and ground
OK: Battery positive voltageCheck trouble symptom.
Check the harness between the power relay and the ETACS-ECU.
Check the harness between the power relay and the power main switch and the power window sub
OK
Measure at the window main
switch connector
. Disconnect the connector and
measure at the harness side.
Continuity between terminal (2)
and ground
OK
Measure at the power window motorconnector (driver’s side) and (passenger’s side).. Disconnect the connector and
measure at the harness side.
Continuity between terminals
(2) and ground
OK: Continuity
OK
Check the harness between the powerwindow main Repair,if necessary.
NG NG Check the Repair and
Check trouble symptom.NG Check the harness between the powerwindow main switch and the power win-dow motor side and gers’ side). if
Replace the ETACS-ECU
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