NISSAN X-TRAIL 2001 Service Repair Manual

PREPARATION
MT-5
D
E
F
G
H
I
J
K
L
MA
B
MTDrift
ST33052000
a: 22 mm (0.87 in) dia.
b: 28 mm (1.10 in) dia.
●Welch plug installation
●Input shaft rear bearing removal
●Input shaft bearing spacer and 5th stopper
removal (RS5F51A)
●5th bushing, thrust washer, 4th input gear,
4th gear bushing, 3rd-4th synchronizer hub
and 3rd input gear removal
●Input shaft front bearing installation
●6th input gear and 6th bushing removal
(RS6F51A)
●Mainshaft rear bearing removal
●4th main gear and 5th main gear removal
●6th main gear removal (RS6F51A)
Drift
KV40105020
a: 39.7 mm (1.563 in) dia.
b: 35 mm (1.38 in) dia.
c: 15 mm (0.59 in)
●5th input gear and synchronizer hub
removal
●3rd main gear, 2nd main gear, 2nd bushing,
1st-2nd synchronizer hub, 1st main gear,
reverse main gear and 1st bushing removal
Press stand
KV40105710
a: 46 mm (1.81 in) dia.
b: 41 mm (1.61 in)
●3rd-4th synchronizer hub installation
●4th bushing installation
●5th bushing installation
●5th synchronizer hub installation
(RS5F51A)
●5th-6th synchronizer hub installation
(RS6F51A)
●2nd bushing installation
●3rd main gear installation
Press stand
ST38220000
a: 63 mm (2.48 in) dia.
b: 65 mm (2.56 in)
●Reverse main gear installation
●1st bushing installation
●1st-2nd synchronizer hub installation
Drift
ST30032000
a: 80 mm (3.15 in) dia.
b: 38 mm (1.50 in) dia.
c: 31 mm (1.22 in) dia.
●5th stopper and input shaft bearing spacer
installation (RS5F51A)
●Input shaft front bearing installation
Drift
ST30901000
a: 79 mm (3.11 in) dia.
b: 45 mm (1.77 in) dia.
c: 35.2 mm (1.386 in) dia.
●Input shaft rear bearing installation
●4th main gear installation
●5th main gear installation
●6th main gear installation (RS6F51A)
●Mainshaft rear bearing installation Tool name
Tool numberDescription
ZZA1023D
ZZA1133D
ZZA1058D
ZZA1058D
ZZA0978D
ZZA0978D

MT-6
PREPARATION
Commercial Service Tools
ECS008BO
Puller
ST30031000●Measuring wear of 1st and 2nd baulk ring
Drift
KV40101630
a: 68 mm (2.68 in) dia.
b: 60 mm (2.36 in) dia.
●Reverse main gear installation
Drift
KV38102510
a: 71 mm (2.80 in) dia.
b: 65 mm (2.56 in) dia.
●1st bushing installation
●1st-2nd synchronizer hub installation
●Differential side bearing installation
Drift
KV40104830
a: 70 mm (2.76 in) dia.
b: 63.5 mm (2.500 in) dia.
●Differential side bearing installation Tool name
Tool numberDescription
ZZA0537D
ZZA1003D
ZZA0838D
ZZA0936D
Tool nameDescription
PullerEach bearing gear and bushing removal
PullerEach bearing gear and bushing removal
Pin punch
Tip diameter: 4.5 mm (0.177 in) dia.Each retaining pin removal and installation
ZZA0537D
NT077
ZZA0815D

NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTING
MT-7
D
E
F
G
H
I
J
K
L
MA
B
MT
NOISE, VIBRATION, AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartECS008BP
Use the chart below to help you find the cause of the symptom. The numbers indicate the order of the inspec-
tion. If necessary, repair or replace these parts.
MANUAL TRANSAXLE
Reference pageMA-35
MT-17
(RS5F51A), MT-22
(RS6F51A)
MT-17
(RS5F51A), MT-22
(RS6F51A)
MT-17
(RS5F51A), MT-22
(RS6F51A)
MT-13
MT-20
(RS5F51A), MT-25
(RS6F51A)
MT-20
(RS5F51A), MT-25
(RS6F51A)
MT-18
(RS5F51A), MT-23
(RS6F51A)
MT-18
(RS5F51A), MT-23
(RS6F51A)
MT-18
(RS5F51A), MT-23
(RS6F51A)
MT-18
(RS5F51A), MT-23
(RS6F51A)
SUSPECTED PARTS
(Possible cause)
OIL (Oil level is low.)
OIL (Wrong oil.)
OIL (Oil level is high.)
GASKET (Damaged)
OIL SEAL (Worn or damaged)
O-RING (Worn or damaged)
SHIFT CONTROL LINKAGE (Worn)
CHECK PLUG RETURN SPRING AND CHECK BALL (Worn or damaged)
SHIFT FORK (Worn)
GEAR (Worn or damaged)
BEARING (Worn or damaged)
BAULK RING (Worn or damaged)
INSERT SPRING (Damaged)
SymptomsNoise 1 2 3 3
Oil leakage 3 1 2 2 2
Hard to shift or will not shift 1 1 2 3 3
Jumps out of gear 1 2 3 3

MT-8
DESCRIPTION
DESCRIPTION
PFP:00000
Cross-Sectional ViewECS008BQ
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DESCRIPTION
MT-9
D
E
F
G
H
I
J
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L
MA
B
MT
DOUBLE-CONE SYNCHRONIZER
Double-cone synchronizer is adopted for 1st and 2nd gears to
reduce operating force of the shift lever.
REVERSE GEAR NOISE PREVENTION FUNCTION (SYNCHRONIZING METHOD)
The gear can be matched smoothly in a structure by setting synchro-
nizer hub, coupling sleeve, baulk ring and insert spring to reverse
gear, and letting gear be synchronized.
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MT-10
M/T OIL
M/T OIL
PFP:KLD20
Changing M/T OilECS008BR
DRAINING
1. Start the engine and let it run to warm up the transaxle.
2. Stop the engine. Remove drain plug and drain oil.
3. Set a gasket on the drain plug and install it to the transaxle.
CAUTION:
Do not reuse gasket.
FILLING
1. Remove filler plug. Fill with new oil until oil level reaches the specified limit near filler plug mounting hole.
2. After refilling oil, check oil level. Assemble gasket to filler plug, then install it to transaxle body.
CAUTION:
Do not reuse gasket.
Checking M/T OilECS008BS
OIL LEAKAGE AND OIL LEVEL
●Check that oil is not leaking from transaxle or around it.
●Check oil level from filler plug mounting hole as shown in the fig-
ure.
CAUTION:
Never start engine while checking oil level.
●Set a new gasket on the filler plug and install it on the transaxle.
CAUTION:
Do not reuse gasket.Drain plug:
: 30 - 39 N·m (3.1 - 3.9 kg-m, 23 - 28 ft-lb)
Oil grade : API GL-4
Capacity (reference)
: Approx. 2.3 (4 lmp pt)
Filler plug:
: 30 - 39 N·m (3.1 - 3.9 kg-m, 23 - 28 ft-lb)
Filler plug:
: 30 - 39 N·m (3.1 - 3.9 kg-m, 23 - 28 ft-lb)
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SIDE OIL SEAL
MT-11
D
E
F
G
H
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B
MT
SIDE OIL SEALPFP:32113
Removal and InstallationECS008BT
REMOVAL
●Clutch housing side oil seal used on 4WD vehicles is attached to the transfer. Be sure to replace it
when transfer is removed.
1. Remove the drive shaft from the transaxle.
2. Remove oil seal with flat tip screwdriver.
CAUTION:
Be careful not to damage the case surface when removing
the oil seal.
INSTALLATION
1. Using a drift (special service tool), drive the oil seal straight until
it protrudes from the case end equal to dimension A shown in
the figure.
CAUTION:
●When installing oil seals, apply multi-purpose grease to oil seal lips.
●Oil seals are not reusable. Never reuse them.
2. Install all parts in reverse order of removal and check oil level after installation.
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Dimension "A":
Within 0.5 mm (0.020 in) of flush with the case.
Drift to be used:
Transaxle case side: ST30720000
Clutch housing side: ST30720000
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MT-12
POSITION SWITCH
POSITION SWITCH
PFP:32005
CheckingECS008BU
BACK-UP LAMP SWITCH
●Check continuity.
PARK/NEUTRAL POSITION SWITCH
●Check continuity.
Gear position Continuity
Reverse Yes
Except reverse No
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Gear position Continuity
Neutral Yes
Except neutral No

CONTROL LINKAGE
MT-13
D
E
F
G
H
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L
MA
B
MT
CONTROL LINKAGEPFP:34103
Removal and Installation of Control Device and CableECS008BV
Refer to the figure for removal and installation procedure.
CAUTION:
●Keep in mind that the select side lock plate for securing the control cable is different from the one
on the shift side.
●After assembly, make sure selector lever automatically returns to Neutral when it is moved to 1st,
2nd, or Reverse.
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MT-14
AIR BREATHER HOSE
AIR BREATHER HOSE
PFP:31098
Removal and InstallationECS008BW
Refer to the figure for air breather hose removal and installation information.
QR engine models
YD engine models
CAUTION:
●Make sure there are no pinched or restricted areas on the air breather hose caused by bending or
winding when installing it.
●Be sure to insert hose into the transaxle tube until overlap area reaches the spool.
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