TOYOTA CAMRY V20 1986 Service Information

ASSEMBLY OF DIFFERENTIAL CASE
HINT: Coat all of the sliding surface with gear oil before assem-
bly.
1. INSTALL SIDE BEARING
(a) Using SST and a press, install the side bearing to the differential
No.1 case.
SST 09316±60010 (06316±00010, 09316±00020),
09316±20011 5. (TRANSAXLE CASE SIDE)
IF NECESSARY, REPLACE TAPERED ROLLER BEAR±
ING OUTER RACE
(a) Using a brass bar and hammer, drive out the bearing
outer race lightly and evenly through the cut±out
position on the transaxle case.
(b) Using SST and a press, install the tapered roller bearing outer
race.
SST 09316±60010 (09316±00010, 09316±00040) (h) Using SST, drive in a new oil seal.
SST 09223±15010
Drive in depth: 6.0 ± 7.0 mm
(0.4±0.5ft±lb,0.6±0.7N±m)
(I) Coat the lip of the oil seal with MP grease.
(b) Using SST and a press, install the side bearing to the differen-
tial No.2 case.
SST 09309±36010, 09316±60010 (09316±00010)
± MANUAL TRANSAXLEComponent Parts (Differential Case Assembly E5SF5)MT±161

2. CHECK AND ADJUST CENTER DIFFERENTIAL SIDE
GEAR BACKLASH
(Differential Side Gear Sub Assembly)
(a) Install the No.2 side gear thrust washer, (temporarily install)
1.0 mm (0.039 in.) size thrust washer, differential side
gear sub assembly, four pinions, four thrust washers, pin-
ion shaft holder and four shafts to the differential No. 1
case.
HINT: Trust washer 1.0 mm (0.039 in.) size is for check of
backlash.
(b) Using a dial indicator, measure the backlash of
one pinion gear while holding the differential
side gear sub assembly toward the case.
Standard clearance: 0.05 ± 0.20 mm
(0.0020 ± 0.0079 in.)
HINT: Referring to the table below, select the No.2
thrust washer which will ensure that the backlash
is within specification. Try to select a washer of the
same size.
3. ASSEMBLE DIFFERENTIAL NO±1 CASE
(a) Install the No.2 side gear thrust washer (Previously selected),
conical spring washer and differential side gear sub assem-
bly to the No±1 case.
HINT: Be carful not to mistake the direction of conical spring
washer.(e) Remove the differential No. 1 case.
Thickness mm (in.)
Thickness mm(in.)
± MANUAL TRANSAXLEComponent Parts (Differential Case Assembly E56F5)MT±162

5. CHECK AND ADJUST FRONT DIFFERENTIAL SIDE
GEAR BACKLASH
(a) Install the front differential side gear thrust washer, side gear,
shaft holder, four pinions, four thrust washers, No±2 shaft
and two shafts to the front differential case. 4. INSTALL SPEEDOMETER DRIVE GEAR
(a) Install the speedometer drive gear as shown in the figure.(b) Install the four pinion thrust washers, four differential pin-
ions, shaft holder and four shafts to the No. 1
case.
(b) Install the spacer.
(c) Using snap ring pliers, install the snap ring.
± MANUAL TRANSAXLEComponent Parts (Differential Case Assembly E5SF5)MT±163

(d) Using a dial indicator, measure the backlash of one pinion
gear while holding the front differential side.
gear toward the case.
Standard backlash: 0.05 ± 0.20 mm
I0.0020 ± 0.0079 in.)
HINT: Do not mount the surface of No.2 differential case
which contacts with bushing in a vise.
Referring to the table below, select the thrust washer which
will ensure that the backlash is within specification.
Try to select a washer of the same size.
7. CHECK AND ADJUST FRONT DIFFERENTIAL SIDE
GEAR THRUST CLEARANCE
(Differential No.2 Case)
(a) Install the No.2 side gear thrust washer, front dif-
ferential side gear thrust washer, side gear and front
differential case assembly to the differential
No±2 case.
HINT: Engage the front differential side gear and pinion
gear of No.2 case. 6. INSTALL SNAP RING
Using snap ring pliers, install the shaft snap ring toward
to as shown.
HINT: Before installing the shaft snap ring, wrap vinyl
tape around the case prevent the it from damage.
Thicknessmm (in.)Mark
± MANUAL TRANSAXLEComponent Parts (Differential Case Assembly E56F5)MT±164

8. INSTALL RING GEAR
(a) Clean the contact surface of the differential No.2
case.
(b) Heat the ring gear to about 100
°C (212°F) in an oil bath.
NOTICE: Do not heat the ring gear above 110°C (230°F).
(c) Clean the contact surface of the ring gear with cleaning solvent.
(d) Then quickly install the ring gear on the differential
No.2 case. .
HINT: Align the matchmarks on the differential No.2 case and
connect the ring gear.
9. SELECT CENTER DIFFERENTIAL SIDE GEAR THRUST
WASHER
(a) Install the front differential case assembly, side gear, thrust
washer, (Temporarily install) 1.0 mm (0.039 in.) size No.2
thrust washer and No.2 thrust washer to the differential No. 1
case assembly.
HINT: Thrust washer 1.0 mm (0.039 in.) size is for check of back-
lash.
Engage the front differential side gear and pinion gear of
No. 1 case. (b) Using a dial indicator, measure the thrust clearance of front dif-
ferential side gear while holding the No.2
case on the left side.
Standard clearance: 0.14 ± 0.21 mm
(0.006 ± 0.008 in.)
HINT: Turning the side gear a bit, check the maximum value of
thrust clearance.
Referring to the table below, select the thrust washer which. will
ensure that the thrust clearance within specification. Try to select
a washer of the same size. . .
(c) Remove the differential No.2
case.
Thickness mm(in.) Thickness mm (in.)
MarkMark
± MANUAL TRANSAXLEComponent Parts (Differential Case Assembly E5SF5)MT±165

(f) Remove the sixteen bolts and differential No.2
case up ward.
(g) Measure the Plastigauge at its widest point.
Standard clearance: 0.155 ± 0.250 mm
(0.0061 ± 0.0098 in.)
HINT: Referring to the table below, select the thrust
washer which will ensure that the backlash is within
specification. Try to select a washer of the same
size. (b) Clean the No.2 side gear thrust washer and No.2case.
(c) Place the Plastigauge onto the No.2 thrust washer as shown in the
figure.
HINT: Place the Platigauge in four positions on top of the side gear
thrust washer so that they are above the axes of the three pinion
shafts inside the differential No±1 case.
Place the Plastigauge so that is as close as possible to the
outer side of the No.2 thrust washer.
(d) Install the No.2 case.
HINT: Align the matchmarks on the differential No. 1 case
and connect the No.2 case.
Do not turn the No.2 case.
(h) Remove the differential No.2 case, No.2 thrust washer
and (Temporarily install) 1.0 mm (0.039 in.)
thrust washer. (e) Install and torque the sixteen bolts.
Torque: 1,260 kg±cm (91 ft±Ib, 124 N±m)
Thickness mm(in.) Thickness mm(in.)
± MANUAL TRANSAXLEComponent Parts (Differential Case Assembly E.56175)MT±166

12. INSTALL TRANSMISSION CASE
(a) Install the transmission case.
HINT: If necessary, tap on the case with a plastic ham-
mer.
(b) Install and torque the seventeen bolts.
Torque: 300 kg±cm (22 ft±Ib, 29 N±m)
10. INSTALL DIFFERENTIAL NO.2 CASE
(a) Install the conical spring washer and No.2 side gear
thrust washer (Previously selected).
HINT: Be careful not to mistake the direction of conical
spring washer.
(a) Install the differential No.2 case to the No. 1
case.
HINT: Align the matchmarks on the differential No.1
case and connect the N.2 case.
11. INSTALL DIFFERENTIAL CASE ASSEMBLY
Install the differential case assembly ±to the transaxle
case.(c) Install and torque the sixteen bolts.
Torque: 1,260 kg±cm (91 ft±ib, 124 N±m)
± MANUAL TRANSAXLEComponent Parts (Differential Case Assembly E5SF5)MT±167

13. ADJUST DIFFERENTIAL SIDE BEARING PRELOAD
(a) Turn the differential case assembly counterclockwise and clock-
wise several time.
(b) Using a spring tension gauge, measure the differential case as-
sembly preload.
Preload (at starting)
New bearing
3.2 ± 6.3 kg
(7.1 ±13.9 lb,31.4±61.8N)
Reused bearing
2.0 ± 4.0 kg
(4.4±8.81b,19.6±39.2N)
If the preload is not within specification, select the thrust
washers.
HINT: The preload will change about 2.4 kg (5.3 Ib, 23.5 N) with
each shim thinness.
14. REMOVE TRANSMISSION CASE
Remove the seventeen bolts and tap off the case with a
plastic hammer.
15. REMOVE DIFFERENTIAL CASE ASSEMBLY
Thickness mm (in.) Thickness mm (in.)
Mark Mark
± MANUAL TRANSAXLEComponent Parts (Differential Case Assembly E5SF5)MT±168

INSTALLATION OF COMPONENT
PARTS
(See pages MT±118 to MT±120)
HINT: Coat all of the sliding and rotating surface with
gear oil before assembly.
1. ADJUST OUTPUT SHAFT PRELOAD
(a) Install the output shaft assembly to the transaxle
case.
(b) Install the transmission case to the transaxle case.
If necessary, tap on the case with a plastic hammer.
(e) Install and torque the seventeen bolts.
Torque: 300 kg±cm (22 ft±lb, 29 N±m)
(e) Install the adjusting shim.
HINT: When re±using the output shaft rear bearing,
first install a shim of the same thickness as before.
If installing a new bearing, first select and install a
shim of lesser thickness than before.
(f) Using a torx wrench, install and torque the
seven torx screws.
Torx wrench T45 09042±00050
Torque: 430 kg±cm (31 ft±Ib, 42 N±m)
(d) Install the output shaft rear bearing outer race.
± MANUAL TRANSAXLEInstallation of Component PartsMT±190

(g) Install the new lock nut to the output shaft.
(h) Turn the output shaft counterclockwise and clockwise
several times.
(i) Using a torque meter, measure the preload of the out-
put shaft.
Preload (at starting)
Now bearing 8.0 ± 16.0 kg±cm
(6.9 ± 13.9 in.±Ib, 0.8 ± 1.6 N±m)
Reused bearing 5.0 ± 10.0 kg±cm
(4.3 ± 8.7 in.±Ib, 0.5 ± 1.0 N±m)
If the preload is not within specification, select the
thrust washers.
HINT: The preload will change about 4 5 kg±cm (3.5
4.3 in.±Ib, 0.4 ± 0.5 N±m) with each shim thickness.
(j) Remove the lock nut.
(k) Using a torx wrench, remove the seven torx
screws.
Torx wrench T45 09042±00050
(I) Remove the adjust shim.
(m) Remove the seventeen bolts and tap off the case
with a plastic hammer.
Thickness mm (in.)
Thickness mm (in.)
Mark Mark
± MANUAL TRANSAXLEInstallation of Component PartsMT±191