HONDA INTEGRA 1998 4.G Workshop Manual

L Check clearance with plastigage (see page 7,8), then
tighten bearing cap bolts in 2 steps.
1st step: 29 N.m (3.0 kgf.m,22 lbf.ft)
2nd step:
81881 engine: 76 N.m 17.8 kgt.m.56 lbnft)
B18C1,818C5 engines:
No. 1,5 cap bolts: 73 N.m (7.4 kgnm,56lbf.ft)
No. 2, 3. 4 cap bolts: 64 N.m (6.5 kgf.m, 49 lbf.ft)
BEARING CAP BOLTS TOROUE SEOUENCE
B lSB'l engine:
818C1, 818C5 engines:
CAUTION: Whenever any crankshaft o. connecting rod
bearing is replaced, it is necessary after reassembly to
run the engine at idling speed until it reaches normal
opelating temperature, then continue to run it tor
approximalely 15 minutes.
Apply non-hardening liquid gasket to the block mat-
ing surface of the right side cover, and install it on
the cylinder block.
NOTEI
. Use liquid gasket, Part No. 08718 - 0001 or 08718- 0003,
. Check that the mating surfaces are clean and dry
before applying liquid gasket.
. Apply liquid gasket as an even bead, centered
between the edges of the mating surface.
. To prevent leakage of oil, apply liquid gasket to
the inner threads of the bolt holes.
. Do not install the parts if 5 minutes or more have
elapsed since applying the liquid gasket. Instead,
reapply liquid gasket after removing the old
residue.
After assembly, wait at least 30 minutes betore
filling the engine with oil.
RIGHT SIDE COVER:
Apply liquid gasket alongthe broken line.
o
a
1l N.m {1.1 kgf.m,I tbf.frl
FIGHT SIDE
(cont'd)

Crankshaft
Installation (cont'd)
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10. Apply non-hardening liquid gasket to the block mat
ing surface of the oil pump, and install it on the
cylinder block.
11. lnstall the oil screen.
OIL PUMP:
Apply liquid gasket alongthe broken line.
5x1.0mm11N.m 11.1 kgt.m,8 tbtftl
GASKETReplace.
?,' /'\, /s.../
11 N.m {1.I kgf.m,
DOWEL PIN
o-ntNG
/\
/
':'
Apply engine oil.Replace.8 x 1.25 r\m24 N.m (2.4 kgt.m,17 tbf.ft)OIL PUMP
Apply liquid gasket on oil pump and right side
cover matinq areas as shown below.
CYLINDERBI_OCK Apply liquid gasket
RIGHT SIDECOVERApply liquid gasket
to lhese potnts-
to these points.
Install the oil pan gasket and oil pan.
NOTEr Use a new oil pan gasket.
Tighten bolts and nuts finger tight at six
shown below.
points as
Tighten all bolts and nuts stating from bolt O clock-
wise in three steps.
NOTE: Excessive tightening can cause distortion of
oil pan gasket and oil leakage.
Torqus: 12 N.m (1.2 kgf.m,8.7 lbf'ftl
14.

Oil Seal
Installation
The seal surface on the block should be dry.
Apply a light coat of oil to the crankshaft and
the lip of the seal.
1. Drive in tlywheel end seal against right side cover.
NOTE: Drive the end seal in squarely.
DRIVER07749 - 0010000
Confirm that clearance is equal all the way around
with a feeler gaug€.
Clearance: 0.5 - 0.8 mm {0.02 - 0.03 inl
RIGHT SIDECOVER
lnstallation (engine removal not
requiredl
The seal surface on the block should be dry.
Apply a light coat of grease to the crankshaft and
to the lip of seal.
1. Using the special tool, drive in the timing pulley-
end seal until the driver bottoms against the oil
pump.
When the seal is in place, clean any excess grease
off the crankshalt and check that the oil seal lip is
not distoned.
SEAL DRIVER07LAD. PR4O1OAlnstall seal with thepan numberfacing out.
Using the special tool, drive in the flywheel end seal
untilthe driver bottoms aqainst block.
NOTE: Align the hole in the driver attachment with
the pin on the crankshaft.
DRIVER077{9 - 0010000
DRIVER ATT07948 - 5800101lnstall sealwith thenumber side facinqou!.
'tvA,)/ )
DBIVER ATTACHMENT07948 - 5800101Install sealwith thepan number sidefacang out.
[7Fd
NOTE: Refer to right column and 8-11
tion of the oil pump side oil seal.
for installa-

IJ
Engine Lubrication
Speciaf Tools ........ ........8-2
lllustrated lndex ........ ....8-3
Engine Oil
Inspection ...................... 8-6
Replacement .....,................................. 8-6
Oil Filter
Replacement ....................................... 8-7
Oil Pressure
Testing ......8-9
Oil Jet
Inspection
(818C1,818C5 engines only) ......... 3-9
OilPump
Overhaul .... 8-10
RemovaUlnspection/lnstallation ...... 8-1 1
tr---rl
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Special Tools
L
Ret. No. Tool NumbelDescriptionOty Page Reference
o
@
OTLAD PR40l OA
o791 2-61 10001
Seal Driver
Oil Filter Wrench
1
1
8-12
8-8
rrl
8-2

lllustrated Index
JCAUTION: Do not overtighton the drain plug.
81881 engine:
WASHER
OIL PAN
GASKETReplace.
OIL SCREEN
6 x 1.0 mm11 N'm 11.1 kgt.m,I lbt.ft)
NOTE:
a Use new O-rings when reassembling.
a Apply oil to O-rings before installation.
. Use liquid gasket, Pan No. 08718 - 0001 or 08718 -
0003.
a Clean the oil pan gasket mating surfaces before
installing it.
6 x 1.O mm12 N'm {1.2 kgf.m,8.7 lbf'fr)
/I
,trg
6 x 1.0 mm11 N.m {1.1 kgf.m, 8 lbl.ft}
./
GASKETReplace.
BAFFLE PLATE
8 x 1.25 mm24 N.m 12.4 kgl.n,17 tbf.tt)ENGINE OIL PRESSUREswtTcH18 N.m (1.8 kgf.m. 13 lbf.ft)1/8 in. BSPT (British StandardPipe Taper) 28 Threads/inch-Use proper liquid sealant.
6 x 1.O mm1 l N.m {1.1 kgt.m, I lbf'ft}OIL PUMPOverhaul, page 8-10lnspection page, 8-11Apply liquid gasket toblock mating s(]lrface-
(cont'd)
8-3

lllustrated Index
(cont'dl
CAUTION: Do not ovenighten the drain plug.
B18C1 engine:
NOTEI
a Use new O rings when reassembling.
a Apply oil to O rings before installation.
. Use liquid gasket, Part No. 08718 0001 or 08718 -
0003.
a Clean the oil pan gasket mating surfaces before
installing it.
WASHERReplace.
DRAIN PLUG44 N.m {4.5 kgf.m,33 lbf.ft)Do not overtighten.
tl
tl
6x LO mm12 N.m {1.2 kgf.m, 8.7 lb{.It}
6 x 1.o mm11 N.m (1.1 kgl.m,8 tbf.fi)
OIL JET BOLT16 N.m {1.6 kgt.m, 13 lbf'ft)
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OIL JETBe careful not to damage.lnspection, page 8-9
ENGINE OIL FILTERReplacement, Page 8'7
6 x 1.O mm1 1 N.m (1.1kgf.m,8lbf.Ir)
OIL SCREEN
DOWEL
GASKETReplace.
6x 1.O mm11 N.m {1.1a tbf.ft)k9f.m,
8 x 1.25 mm24 N.m {2.4 kqt'm, 17 lbf.ftlENGINE OIL PRESSUBEswrTcH18 N.m {1.8 kgf.m, 13 lbf.ftl1/8 in. ESPT (Brirish StandardPipe Taper) 28 threads/inch.Use proper liquid gasket.
Overhaul, page 8-10RemovaUlnspection'lnstallation. page 8 11Apply liquid gasket to matingsurtace of the engine block.
8-4

CAUTIONT Do not overtighten the drain plug,
B18C5 engine:
DRAIN PLUG
NOTE:
. Use new O-rings when reassembling.
. Apply oilto O-rings betore installation.
. Use liquid gasket, Part No. 08718 - 0001 or 08718 -
0003.
. Clean the oil pan gasket mating surfaces before
installing it.
WASHERReplace.
OIL PAN
GASKEIReplace.
4,r N.m lia.s kgt m, 33 lbf ftlDo not overtighten.
6x1.0mm12 N.m {1.2 kgI.m,8.7
OIL JET BOLT16 N.m {1.6 kgtm, 13lbf.ttl
\
7.2 tbl.ttl
OIL JETBe carelul not to damage.Inspect;on, page 8 9AAFFLE PLATE
6x1.0mm9.8 N.ft 11.0 kgl.m, 7.2 lbt.ftl
O.RINGReplace.
OIL SCREEN
ENGINE OIL COOLERCENTER BOLT73 N.m {?.5 kgf.m,5a lbt.ftl
ENGINE OIL FILTERReplacement, page I7
Replace.
OIL CONTROL
6x1.0mm9.8 N.m lr.0 kgt ft,7.2lbtftl
GASKETReplace.
8 x 1.25 mm2,1 N.m (2.1 kgt m, 17 lbf.ftl
DOWELPINS
6x1.0mm9,8 N.m 11.0 kgtm,7.2lbf.ftl
ORIFICEClean.
ENGINE OIL PRESSUREswrTcH18 N.m 11.8 kgt.m, 13 lbtft)1/8 in. BSPT (British StandardPipe TaDer) 28 threads/inch.Use proper liquid gasket.
OIL PUMPOverhaul, page 8-10Removal/lnspection/lnstallation, page 8 1 1Apply liquid gasket to matingsurface of the engine block.

Inspection
Park the vehicle on level ground, and turn ofl the
engine. Allow the oil a few minutes to drain back
into the oil pan so the dipstick will show the actual
tevet,
Make certain that the oil level indicated on the dip-
stick is between the upper and lower marks.
lf the level has dropped close to the lower mark,
add oil until it reaches the upper mark.
CAUTION: Insert the dipstick caretully to avoid
bending it.
Engine Oil
t'
Replacement
CAUTION: Remove the drain plug carefully while the
engine is hot; the hot oil may cause scalding.
'1. Warm up the engine.
2. Drcin the engine oil.
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DRAIN PLUG44 N.m (4.5 kgl.m,33 lbl.tt)
WASHERReplace.
3. Reinstallthe drain plug with a new washer, and refill
with the recommended oil.
CAUTION: Do not overtighten the drain plug.
NOTE: Under normal conditions, the oil filter should bereplaced at every other oil change. Under severe condi-
tions, the oil filter should be replaced at each oil change.
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RequirementAPI Service Grader Use "Energy
Consetuing " SJ or "Energy
Conserving ll" SH grade oil SAE
5W 30 preterred.
You can also use an oil {rom a con
ta,ner that bears the API CERTIFI
CATION MARK.
CapacityB188 l engine:
3.5 | 13.7 US qt,3.1 lmp qt)
at oil change.
3.8 | (4.0 US qt,3.3 lmp qt)
at change, including filter.
4.6 | (4.9 US qt,4.0 lmp qt)
after engine overhaul-
Bl8C1, Bl8C5 engines:
3.7 f (3.9 US qt,3.3 lmp qt)
at oil change.
4.0 ( (4.2 US qt,3.5 lmp qt)
at change, including filter.
4.8 | (5.1 US qt,4.2 lmp qt)
after engine overhaul.
Cha ngeEvery 7,500 miles (12,000 km) or 12
months {Normal conditionsi.
Every 3,750 miles 16,000 km) or 6
months (Severe conditions).
8-6

Oil Filter
Replacement
CAUTION: After the engine has been run, the exhaustpipes will be hot; be careful when working around theexhaust manitold.
Re m ove the
wrench.
Iilter with the speciallilter
API CERTIFICATION MARK
API SERVICE LABEL
The numbers in the middle of the Apl Service tabelyou the oil's SAE viscosity or weight. Selecr rhe oilyour vehicle according to this chart:
Inspect the threads and rubber seal on the new fil-ter. Wipe oif seat on engine oil cooler, then apply alight coat ol oil to the filter rubber seal.
NOTE: Use only filters with a built-in bypass system.
Inspect threads andrubber seal surface.
tell
for
Ambi€nt Temperature
An oil with a viscosity of 5 W 30 is preferred forimproved fuel economy and year-round protection inthe vehicle.
You may use a 10 W 30 oil if the climate in your area islimited to the temperature range shown on the chart.
4. Run the engine for more than three minutes, thencheck for oil leakage and oil level.
Apply oilto.ubber sealbefore installing.-to20-30
{cont'd)
8-7