ISUZU KB P190 2007 Workshop Repair Manual
Manufacturer: ISUZU, Model Year: 2007, Model line: KB P190, Model: ISUZU KB P190 2007Pages: 6020, PDF Size: 70.23 MB
Page 1621 of 6020
6E-4 ENGINE CONTROL SYSTEM (4JK1/4JJ1)
Diagnostic Trouble Code (DTC) Type
Definitions
Emission Related DTC
Action Taken When the DTC Sets - Type A • The ECM illuminates the malfunction indicator lamp (MIL) when the diagnostic runs and fails.
• The ECM records the operating conditions at the time the diagnostic fails. The ECM stores this
information in the Freeze Frame/ Failure Records.
Action Taken When the DTC Sets - Type B • The ECM illuminates the MIL on the second consecutive driving cycle when the diagnostic runs
and fails.
• The ECM records the operating conditions at the time the diagnostic fails. The first time the
diagnostic fails, the ECM stores this information in
the Failure Records. If the diagnostic reports a
failure on the second consecutive driving cycle, the
ECM records the operating conditions at the time
of failure and stores this information in the Freeze
Frame and updates the Failure Records.
Conditions for Clearing the MIL/ DTC - Type A or
Ty p e B
• The ECM turns OFF the MIL after 3 consecutive driving cycles when the diagnostic runs and does
not fail. (Euro 4 Specification)
• The ECM turns OFF the MIL after 1 driving cycle when the diagnostic runs and does not fail. (Except
Euro 4 Specification)
• A current DTC clears when the diagnostic runs and passes after 1 driving cycle.
• A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported. • Use a scan tool to clear the MIL and the DTC.
Non-Emissions Related DTCs
Action Taken When the DTC Sets - Type C
• The ECM illuminates the Service Vehicle Soon (SVS) lamp when the diagnostic runs and fails.
• The ECM records the operating conditions at the time the diagnostic fails. The ECM stores this
information in the Failure Records.
Conditions for Clearing the SVS Lamp/ DTC - Type
C
• The ECM turns OFF the SVS lamp after 1 driving cycle when the diagnostic runs and does not fail.
• A current DTC clears when the diagnostic runs and passes after 1 driving cycle.
• A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported.
• Use a scan tool to clear the SVS lamp and the DTC.
Action Taken When the DTC Sets - Type D • The ECM will not illuminate the MIL or SVS lamp.
• The ECM records the operating conditions at the time the diagnostic fails. The ECM stores this
information in the Failure Records.
Conditions for Clearing the DTC - Type D • A current DTC clears when the diagnostic runs and passes after 1 driving cycle.
• A history DTC clears after 40 consecutive warm-up cycles, if no failures are reported.
• Use a scan tool to clear the DTC.
Diagnostic Trouble Code (DTC) List
DTC Flash
Code DTC Type
DTC Descriptor
Euro 4
Specification Except Euro 4
Specification
(High Output) Except Euro 4
Specification
(Standard Output)
P0016 16 C AA Crankshaft Position - Camshaft Position Correlation
P0045 33 A A- Turbocharger Boost Control Solenoid Circuit
P0087 225 A AA Fuel Rail/ System Pressure Too-Low
P0088 118 A AA Fuel Rail/ System Pressure Too-High (First Stage)
P0088 118 C AA Fuel Rail/ System Pressure Too-High (Second Stage)
P0089 151 A AA Fuel Pressure Regulator Performance
P0091 247 A AA Fuel Pressure Regulator Control Circuit Low
P0092 247 A AA Fuel Pressure Regulator Control Circuit High
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Page 1622 of 6020
ENGINE CONTROL SYSTEM (4JK1/4JJ1) 6E-5
P0093 227 AAA Fuel System Leak Detected
P0101 92 A -- Mass Air Flow Sensor Circuit Range/ Performance
P0102 91 A AA Mass Air Flow Sensor Circuit Low Input
P0103 91 A AA Mass Air Flow Sensor Circuit High Input
P0107 32 A A- Manifold Absolute Pressure Sensor Circuit Low Input
P0108 32 A A- Manifold Absolute Pressure Sensor Circuit High Input
P0112 22 A AA Intake Air Temperature Sensor Circuit Low
P0113 22 A AA Intake Air Temperature Sensor Circuit High
P0116 23 A --Engine Coolant Temperature Sensor Circuit Range/
Performance
P0117 23 A AA Engine Coolant Temperature Sensor Circuit Low
P0118 23 A AA Engine Coolant Temperature Sensor Circuit High
P0122 43 B AA Throttle Position Sensor Circuit Low
P0123 43 B AA Throttle Position Sensor Circuit High
P0182 211 A AA Fuel Temperature Sensor Circuit Low
P0183 211 A AA Fuel Temperature Sensor Circuit High
P0192 245 A AA Fuel Rail Pressure Sensor Circuit Low
P0193 245 A AA Fuel Rail Pressure Sensor Circuit High
P0201 271 A AA Injector Circuit Open - Cylinder 1
P0202 272 A AA Injector Circuit Open - Cylinder 2
P0203 273 A AA Injector Circuit Open - Cylinder 3
P0204 274 A AA Injector Circuit Open - Cylinder 4
P0217 542 D DD Engine Coolant Over Temperature Condition
P0219 543 C AA Engine Overspeed Condition
P0231 69 C AA Fuel Pump Secondary Circuit Low
P0232 69 C AA Fuel Pump Secondary Circuit High
P0234 42 A A- Turbocharger Overboost Condition
P0299 65 A A- Turbocharger Underboost
P0335 15 A AA Crankshaft Position Sensor Circuit
P0336 15 A AA Crankshaft Position Sensor Circuit Range/ Performance
P0340 14 C AA Camshaft Position Sensor Circuit
P0341 14 C AA Camshaft Position Sensor Circuit Range/ Performance
P0380 66 C AA Glow Plug Circuit
P0401 93 A -- EGR Flow Insufficient Detected
P0403 37 B AA EGR Control Circuit
P0404 45 A AA EGR Control Circuit Range/ Performance
P0405 44 B AA EGR Sensor Circuit Low
P0406 44 B AA EGR Sensor Circuit High
P0500 25 A AA Vehicle Speed Sensor
DTC
Flash
Code DTC Type
DTC Descriptor
Euro 4
Specification Except Euro 4
Specification
(High Output) Except Euro 4
Specification (Standard Output)
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Page 1623 of 6020
6E-6 ENGINE CONTROL SYSTEM (4JK1/4JJ1)
P0501 25 AAA Vehicle Speed Sensor Circuit Range/ Performance
P0512 417 C -- Starter Request Circuit
P0562 35 C AA System Voltage Low
P0563 35 C AA System Voltage High
P0565 515 D D- Cruise Control On Signal
P0566 516 D D- Cruise Control Off Signal
P0567 517 D D- Cruise Control Resume Signal
P0568 518 D D- Cruise Control Set Signal
P0571 26 D D- Brake Switch Circuit
P0601 53 C AA Internal Control Module Memory Check Sum Error
P0602 154 C AA Control Module Programming Error
P0604 153 C AA Internal Control Module RAM Error
P0606 51 C AA ECM Processor
P0615 19 C -- Starter Relay Circuit
P0633 176 C AA Immobilizer Not Programmed
P0638 61 A AA Throttle Actuator Control Range/ Performance
P0642 55 C AA Sensor Reference Voltage 1 Circuit Low
P0643 55 C AA Sensor Reference Voltage 1 Circuit High
P0650 77 A AA Malfunction Indicator Lamp (MIL) Control Circuit
P0652 56 A AA Sensor Reference Voltage 2 Circuit Low
P0653 56 A AA Sensor Reference Voltage 2 Circuit High
P0661 58 C AA Intake Manifold Turning Valve Control Circuit Low
P0662 58 C AA Intake Manifold Turning Valve Control Circuit High
P0698 57 A AA Sensor Reference Voltage 3 Circuit Low
P0699 57 A AA Sensor Reference Voltage 3 Circuit High
P0700 185 A A- Transmission Control System (MIL Request)
P1064 247 A AA Fuel Pressure Regulator Control Circuit
P1065 247 A AA Fuel Pressure Regulator Control Circuit
P1093 227 A AA Fuel Rail Pressure Too Low
P1094 226 A AAFuel Rail Pressure Too Low (FRP Regulator
Commanded High)
P1094 226 C AA Fuel Rail Pressure Too Low (Fuel Pressure Drop)
P1196 461 A AA Intake Throttle Solenoid Control Driver
P1197 461 A AA Intake Throttle Solenoid Control Driver
P1198 461 A AA Intake Throttle Solenoid Control Driver
P124B 157 C AA Injector Circuit Short Across Group 1 & 2
P1261 34 A AA Injector Positive Voltage Control Circuit Group 1
P1261 34 A AAInjector Positive Voltage Control Circuit (Supply Voltage
Low)
DTC
Flash
Code DTC Type
DTC Descriptor
Euro 4
Specification Except Euro 4
Specification
(High Output) Except Euro 4
Specification (Standard Output)
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Page 1624 of 6020
ENGINE CONTROL SYSTEM (4JK1/4JJ1) 6E-7
P1261 34 CAAInjector Positive Voltage Control Circuit (Supply Voltage
High)
P1262 34 A AA Injector Positive Voltage Control Circuit Group 2
P1404 45 A AA EGR Position Fault (Closed Position Error)
P1404 45 A -- EGR Position Fault (Learned Position Error)
P1411 445 A AA EGR Solenoid Control Driver
P1412 445 A AA EGR Solenoid Control Driver
P1413 445 A AA EGR Solenoid Control Driver
P156A 135 C AA Battery Voltage Low
P156B 135 C AA Battery Voltage High
P161B 179 C AA Immobilizer Wrong Response
P1621 54 C AAControl Module Long Term Memory Performance
(Learned Data)
P1621 254 C AAControl Module Long Term Memory Performance (VIN or
Immobilizer Data)
P1664 76 D -- Service Vehicle Soon Lamp Control Circuit (Low Voltage)
P1664 76 C --Service Vehicle Soon Lamp Control Circuit (High
Voltage)
P2100 446 B AA Intake Throttle Solenoid Circuit Open
P2101 446 B AA Intake Throttle Solenoid Circuit Low
P2103 446 B AA Intake Throttle Solenoid Circuit High
P2122 121 C AA Pedal Position Sensor 1 Circuit Low Input
P2123 121 C AA Pedal Position Sensor 1 Circuit High Input
P2127 122 C AA Pedal Position Sensor 2 Circuit Low Input
P2128 122 C AA Pedal Position Sensor 2 Circuit High Input
P2132 123 C AA Pedal Position Sensor 3 Circuit Low Input
P2133 123 A AA Pedal Position Sensor 3 Circuit High Input
P2138 124 C AA Pedal Position Sensor 1 - 2 Voltage Correlation
P2139 125 C AA Pedal Position Sensor 1 - 3 Voltage Correlation
P2140 126 C AA Pedal Position Sensor 2 - 3 Voltage Correlation
P2146 158 A AA Fuel Injector Group 1 Supply Voltage Circuit Short
P2147 158 A AA Fuel Injector Group 1 Supply Voltage Circuit Low
P2148 158 A AA Fuel Injector Group 1 Supply Voltage Circuit High
P2149 159 A AA Fuel Injector Group 2 Supply Voltage Circuit Short
P2150 159 A AA Fuel Injector Group 2 Supply Voltage Circuit Low
P2151 159 A AA Fuel Injector Group 2 Supply Voltage Circuit High
P2227 71 A A- Barometric Pressure Sensor Circuit Range/ Performance
P2228 71 A AA Barometric Pressure Sensor Circuit Low
P2229 71 A AA Barometric Pressure sensor Circuit High
P2621 94 - -A Throttle Position Output Circuit Low
DTC
Flash
Code DTC Type
DTC Descriptor
Euro 4
Specification Except Euro 4
Specification
(High Output) Except Euro 4
Specification (Standard Output)
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Page 1625 of 6020
6E-8 ENGINE CONTROL SYSTEM (4JK1/4JJ1)
P2622 94 --A Throttle Position Output Circuit High
U0001 84 A AA High Speed CAN Communication Bus
U0101 85 A A- Lost Communication with TCM
U0167 177 C AALost Communication With Vehicle Immobilizer Control
Module
DTC
Flash
Code DTC Type
DTC Descriptor
Euro 4
Specification Except Euro 4
Specification
(High Output) Except Euro 4
Specification (Standard Output)
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Page 1626 of 6020
ENGINE CONTROL SYSTEM (4JK1/4JJ1) 6E-9
Schematic and Rounting Diagrams
Fuel System Routing Diagram
Legend1. Fuel rail
2. Fuel pressure limiter
3. Leak off pipe
4. Fuel injector
5. Fuel return pipe
6. Fuel cooler
7. Fuel tank
8. Fuel pump and sender assembly 9. Fuel filler cap
10. Vent valve 11. Fuel feed pipe
12. One-way valve
13. Fuel filter with sedimenter
14. Fuel pressure switch
15. Fuel supply pump
Vacuum Hose Routing Diagram
Legend
1. Swirl control solenoid valve
2. Actuator control vacuum hose
3. Swirl control actuator
4. Brake booster
5. Vacuum pipe
6. Vacuum pump 7. Actuator control vacuum hose
8. Air cleaner
9. Turbocharger nozzle control actuator
10. Solenoid valve ventilation hose 11. Turbocharger nozzle control solenoid valve
RTW76ESF000101
12 3
4
5
117
8
9
10
14
13
12
15
6
RTW76ESF000201
1 2
4
5
6
9
8
3
7
11
High output10
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Page 1627 of 6020
6E-10 ENGINE CONTROL SYSTEM (4JK1/4JJ1)
Engine Controls Schematics
Power Distribution (1)
RTW76EXF003601
X-11
X-11 Heater
relay
1
2
Blower
motor Ignition
switchIgnition
switch Starter
relay
SBF1
Main
120A SBF2
ABS-1
40A SBF3
ABS-2
20A SBF5
IG1
40A SBF4
ECM
40A
SBF6
Blower
30A
EB-13
A/C
10A
2
BLU/
RED
3
BLU/
RED 3
BLU/
RED SBF8
Glow
60A
SBF7
Front
Fog
20A
SBF9
IG2
60A
EB-9
Fog
15A
or
Trailer
20AEB-10
Tail/Illumi
10A
or
Condenser
fan
20A EB-4
Engine
10A
EB-14
4WD
10A EB-15
Horn
10A EB-16
Hazard10A EB-1
ACG
(S)
10AEB-2
ECM
(B)
10AEB-3
F/Pump10A
EB-5 H/L HI(RH)10A Fuse
EB-6 H/L HI(LH)10A Fuse
EB-7 H/L LO(RH)10A Fuse
EB-8 H/L LO(LH)10A Fuse
P-6
Body
Generator P-5
8 BLK/
P-1
P-2
Battery
8
BLK 5WHTSrarter
Srarter
C-3
ELEC IG
10A
Fuse
E-92
0.5 WHT
0.3
BLK 3
WHT/
RED 5
WHT
0.3
BLK 5
RED/
BLU
5
RED
3
WHT/
BLK
30
BLK/
RED
30
BLK/
YEL
P-10
Engine
5
4 X-12
X-12
ECM
Fuel pump relay
ECM
ECM
main
relay
1
2 5
4
X-6
X-6
2
RED/
WHT
0.3
RED/
BLU Fuse/ relay box(Engine room)
2
RED
2
RED
0.5
RED
2
WHT
2
RED/
BLU 2
WHT
2
3 1
5
Lighting
switch Head
lamp
relay
C-36 C-36
RED
P-16
P-15
2nd
Battery
30
BLK/
YEL 30
BLK/
RED
P-10
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ENGINE CONTROL SYSTEM (4JK1/4JJ1) 6E-11
Power Distribution (2)
RTW76EXF003701
C-108
5
WHT
3
WHT/
BLK
5
WHT
3
WHT/
BLK
3BLU
3BLK/RED
3
WHT/
BLK
3
BLK/
YEL 3
BLK/
WHT B-62
B-63
2
4
B-62
B-63 1
1
3
C-18
Rr
Def.
20A C-21
Door
lock
20A C-19
Meter
(+B)
10A C-15
Stop
lamp
15A C-22
Anti
theft
10A C-13
Audio
(+B)
15A
C-16
RR
Fog
10A C-17
Room
10A C-20
Power
window
30A Fuse/
relay box
(Cabin)
C-14
Meter
10A C-8
SRS
10AC-7
TCM
10A
or
15A C-9
Front
wiper
20A C-10
Back
up
15A C-6
Engine
10A
C-5
ABS/4WD
10AC-1
Starter
10AC-2
Trailer
10AC-3
ELEC IG
10A C-4
Turn
10AC-12
Cigar
lighter
&
ACC
Socket
20A C-11
Audio
10A
SBF9
IG2
60A Fuse/
relay
box
(Engine
room)
Starter relay
SBF5
IG1
40A
1
2
3 B-62 B1
B2
OFF
ACC
IG2ST
IG1 Ignition
switch
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Page 1629 of 6020
6E-12 ENGINE CONTROL SYSTEM (4JK1/4JJ1)
Starting and Charging System
RTW76EXF003801
EB-1
ACG(S)
10A
0.5
WHT
2
WHT
SBF1
Main
120A SBF5
IG1
40A Refer to
power
distribution Fuse/ relay
box(Engine room)
SBF9
IG2
60A
5
WHT 5
WHT
P-8 P-5
8 BLK/
RED
P-1
P-2
Battery
8
BLK
30
BLK/
YEL
P-10
P-16
P-15
2nd
Battery
30
BLK/
RED
30
BLK/
RED
30
BLK/
YEL
P-10 X-8
X-8
E-4
Generator H-1Starter
relay
1
1
H-4 E-92
8
2
4
E-4 E-17
2 B-23
3 B-24
8
3 X-7
X-7 Starter
cut
relay
1 3
45
Starter
P-4
1
B
S
SB
L
P-3 0.3
WHT/
BLU
5
WHT
5
WHT
0.5
WHT
Charge
lightIP
cluster
H-6
1
0.5
WHT/
BLU
0.5
WHT/
BLU H-49
1 C-108
3
WHT/
BLK
3
WHT/
BLK
3
BLK/
YEL
0.5
YEL 3
BLK/
WHT B-62
B-63
2
3
C-14
Meter
10A C-1
Starter
10A C-6
Engine
10A
0.5
WHT/
GRN
0.5
WHT/
GRN
0.5
RED/
WHT
0.5RED/WHT
0.5WHT/GRN
0.5
RED/
WHT
Starter switchsignal Ignition
switchsignal Glow relay
DRM
ECM Refer to
power
distribution
Fuse/relay
box(Cabin)
1
2
3 B-62 1 B-63
5 5 9 C-107
B-56
44
35 72
B1
B2
OFF
ACC
IG2
ST
IG1 Ignition
switch
Relay
control
4
0.3
BLK/
WHT
3
BLK/
YEL
0.3
BLK/
YEL
3
WHT
0.5YEL
Fuse/relay box(Engine room)3WHT/BLK
0.5
BLU/
YEL
H-4
A/T
M/T
C-36
E-10 0.5
BLK/
WHT
Inhibitor
switch 0.3
BLK 0.5
ORN/
BLU
0.5
BLK E-51
7
(4)
E-51
10
(1) C-58
( )...High output
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Page 1630 of 6020
ENGINE CONTROL SYSTEM (4JK1/4JJ1) 6E-13
ECM Power and Ground
RTW76EXF004501
X-12
X-12 ECM
main
relay
4
5
2 65
45 63 Ground
73
C-58 E-90
Ground
1
X-13
X-13 Fuel
pump
relay
0.5
ORN/
BLU 5
RED/
BLU
5
RED/
BLU
0.5 ORN/BLU
Fuel
pump 0.5
ORN/
BLK
0.5
BLK
C-109 Relay
control
Fuel
pump
resistor H-9
F-2 5
RED
0.5
BLU/
RED
0.5
BLU/
RED
0.5
BLU/
RED
2
RED/
BLU
EB-3
F/Pump
10A
SBF4
ECM
40A
EB-2
ECM
(B)
10A
Refer to
Power
distribution
TCM 0.5
YEL/
VIO
0.5
RED/
WHT
0.5
RED/
WHT
0.5
RED
0.5
RED 3
1
5
2
1
C-157
1 F-24
C-57
2 0.3
BLK
2
BLK
C-36 C-2E-10
Battery voltage
Battery voltage
(Back up) Fuse/
relay
box ECM
main
relay
control
4
H-49
1
52 C-58
ECM
54
73 EB-4
Engine
10A
Fuse (Engine
room)
0.5
BLK
0.3
BLKH-18
1
2
BLKB-82
Weld
splice 6
5
BLK
H-18
13
Ignition voltage
ECM
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