sensor ISUZU KB P190 2007 Workshop Repair Manual
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Page 3514 of 6020
Engine Management – V6 – Diagnostics Page 6C1-2–236
(1) Actual Gear -1- / -2- / -3- / -4- / -
5- / -P/N- / -R- / -Invalid- -P/N- -P/N-
Coolant Temperature
°C 36 105
Fuel Level
L 17 11
Fuel Level Sensor V 2.37 2.39
Engine Oil Pressure Sensor Low / High High High
Engine Oil Pressure kPa 24 120
Oil Level Normal / Low Normal Normal
Oil Temperature Sensor
°C 34 89
Malfunction Indicator (MI)
Off / On / Flashing On Off
Cruise Control Active No / Yes No No
Reduced Engine Power Inactive / Active Inactive Inactive
ECM Immobilized No / Yes No No
(1) Automatic Transmission Only (2) Manual Transmission Only
ODM Data (Output Driver Module)
Tech 2 Display Units Displayed Ignition On Engine Running
A/C Relay Status OK / Fault /
Undefined Status Undefined
Status Undefined
Status
Cylinder 1 Injector Circuit Status OK / Fault /
Undefined Status Undefined
Status OK
Cylinder 2 Injector Circuit Status
OK / Fault /
Undefined Status Undefined
Status OK
Cylinder 3 Injector Circuit Status
OK / Fault /
Undefined Status Undefined
Status OK
Cylinder 4 Injector Circuit Status
OK / Fault /
Undefined Status Undefined
Status OK
Cylinder 5 Injector Circuit Status
OK / Fault /
Undefined Status Undefined
Status OK
Cylinder 6 Injector Circuit Status
OK / Fault /
Undefined Status Undefined
Status OK
EVAP Purge Solenoid Valve Circuit Status (Evaporative
Emission) OK / Fault /
Undefined Status Undefined
Status OK
Fuel Pump Relay Circuit Status
OK / Fault /
Undefined Status Undefined
Status Undefined
Status
B1S1 O2 Sensor Heater Circuit Status (Bank 1 Sensor 1) OK / Fault /
Undefined Status Undefined
Status Undefined
Status
B1S2 O2 Sensor Heater Circuit Status (Bank 1 Sensor 2) OK / Fault /
Undefined Status Undefined
Status Undefined
Status
B2S1 O2 Sensor Heater Circuit Status (Bank 2 Sensor 1) OK / Fault /
Undefined Status Undefined
Status Undefined
Status
B2S2 O2 Sensor Heater Circuit Status (Bank 2 Sensor 2) OK / Fault /
Undefined Status Undefined
Status Undefined
Status
Malfunction Indicator (MI) Circuit Status OK / Fault /
Undefined Status Undefined
Status Undefined
Status
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Page 3516 of 6020
Engine Management – V6 – Diagnostics Page 6C1-2–238
B2 Average Injection Time (Bank 2) ms 0.0 1.9
Mass Air Flow Sensor V 1.0 1.1
Mass Air Flow g/s 0.00 2.92
Power Enrichment No / Yes No No
Spark Advance °CA 0 13
Calculated Throttle Position % 5 1
Vehicle Speed km/h 0 0
Volumetric Efficiency % 99 13
(1) Automatic Transmission Only (2) Manual Transmission Only
8.4 Tech 2 Data Definitions
NOTE
This listing is arranged in alphabetical order and
defines each parameter shown in the Data Lists.
A/C Cutoff Mode (Air Conditioning): This parameter displays whether the control module is commanding the A/C
compressor clutch relay OFF for a number of reasons, among which is; operating pressure outside given parameters or
throttle position at wide open throttle (W OT).
A/C Disengagement 1 – 8 History: The parameter displays the last 8 air conditioning (A/C) compressor disengages in
order from 1 to 8 with 8 being the most recent. There are 8 possible causes listed for the A/C compressor to disengage;
High Pressure, Engine Speed, Battery Voltage, Stall Prevention, Full Load, Performance, Engine Temperature or Signal
not Present. Any of these causes need to be outside calibrated values, to cause the A/C to disengage.
A/C Pressure Sensor (Air Conditioning): This parameter displays the voltage from the A/C high side pressure sensor
signal circuit to the control module.
A/C Pressure Sensor (Air Conditioning): This parameter displays the pressure in kPa from the A/C high side pressure
sensor signal circuit to the control module.
A/C Relay (Air Conditioning): This parameter displays the state of the A/C clutch relay control circuit, either as ‘ON’ or
‘OFF’.
A/C Relay Status: This parameter displays the state of the A/C request input to the control module from the heating,
ventilation, and air conditioning (HVAC) controls.
A/C Request: Represents the commanded state of the A/C clutch control relay. Clutch should be engaged when ON is
displayed.
Actual Gear: This parameter displays the transmission range input to the control module, determined directly from the
decoding of the PRNDL – A, B, C, and P inputs from the transmission internal mode switch (IMS).
Actual Gear: Based on the evaluation of the PRNDL – A, B, C, and P inputs, the ECM determines whether the
parameter is valid or invalid.
Actual Intake Camshaft Position (Bank 1 or Bank 2): This parameter displays the actual intake camshaft position in
degrees of crankshaft angle.
Alternator L Terminal Duty Cycle: This parameter displays the ECM commanded state of the voltage regulator on the
alternator, expressed as a percentage from 0 to 100.
APP Sensor 1 (Accelerator Pedal Position): This parameter displays the actual voltage on the APP sensor 1 signal
circuit as measured by the ECM, that can range from 0.9 – 4.5 volts.
APP Sensor 2 (Accelerator Pedal Position): This parameter displays the actual voltage on the APP sensor 1 signal
circuit as measured by the ECM, that can range from 0.45 – 2.25 volts.
APP Sensor 1 and 2 Correlation (Accelerator Pedal Position): This parameter displays ‘Okay’ under normal
operating conditions or ‘Fault’ if the control module detects the signal voltage from APP sensor 1 that is not in the
correct relationship to APP sensor 2.
Average Injection Time (Bank 1 or Bank 2): This parameter displays the average pulse width of the fuel injectors for
each bank of the engine as determined by the ECM.
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Page 3517 of 6020
Engine Management – V6 – Diagnostics Page 6C1-2–239
B1/B2 S1 O2 Sensor 1 (Bank 1 or Bank 2 Sensor 1): This parameter displays the lambda output from the HO2S to the
ECM. A lambda below 1.0 indicates a rich exhaust, while a lambda above 1.0 indicates a lean exhaust.
B1/B2 S2 O2 Sensor 2 (Bank 1 or Bank 2 Sensor 2): This parameter displays the mV output from the HO2S to the
ECM. A lower voltage indicates a lean exhaust, while a higher voltage indicates a rich exhaust.
B1/B2 S1 O2 Sensor Heater (Bank 1 or Bank 2 Sensor 1): This parameter displays the resistance of the sensing
element within the ECM. The front sensors are normally regulated to 80 ohms.
B1/B2 S1/S2 O2 Sensor Heater Circuit Status (Bank 1 or Bank 2 Sensor 1 or Sensor 2): The parameter displays
‘Fault’ if the oxygen sensor heater control circuit is open, shorted to ground, or shorted to voltage. The parameter
displays ‘Undefined’ until the circuit has been commanded ON.
Barometric Pressure: This parameter displays the barometric pressure in kPa. The ECM uses the barometric pressure
for fuel control to compensate for altitude differences.
Barometric Pressure: This parameter displays the barometric pressure voltage. The control module uses the
barometric pressure for fuel control to compensate for altitude differences.
Brake Lamp Switch: This parameter displays the status of the brake lamp switch. W hen the brake pedal is pressed the
switch contacts close causing the vehicles brake lamps to illuminate.
Brake Switch Signal Status: This parameter displays the position of the torque converter clutch (TCC) brake pedal
switch input to the ECM.
Calculated ECT – Closed Loop Fuel Control (Engine Coolant Temperature): This parameter displays the modelled
temperature that the control module calculates from air entering the engine, coolant temperature, and ambient air
temperature. If the actual engine coolant temperature does not reach this calculated temperature within a predetermined
amount of time, a DTC will set.
Calculated ECT – Thermostat Diagnosis (Engine Coolant Temperature): This parameter displays the modelled
temperature that the control module calculates from air entering the engine, coolant temperature, and ambient air
temperature. If the actual engine coolant temperature does not reach this calculated temperature within a predetermined
amount of time, a DTC will set.
Calculated Pedal Position: This parameter displays the angle of the accelerator pedal position (APP) as calculated by
the ECM, using the signals from the APP sensors, as a percentage of throttle opening.
Calculated Throttle Position: This parameter displays the percentage of throttle opening, based on the two TP sensor
inputs to the ECM.
Catalyst Protection Mode: This parameter displays if the control module is commanding catalytic converter protection
or not.
Catalyst Temperature (Bank 1 or Bank 2): This parameter displays the catalytic converter temperature as calculated
by the control module.
Clutch Pedal Switch: This parameter displays the state of the clutch pedal as determined by the ECM from the clutch
start switch position.
Clutch Pedal Switch: This parameter displays the state of the clutch pedal as determined by the ECM from the clutch
pedal switch.
Commanded Exhaust Camshaft Position (Bank 1 or Bank 2): This parameter displays the exhaust camshaft position
in percent of range as commanded by the control module.
Commanded Exhaust Camshaft Position (Bank 1 or Bank 2): This parameter displays the exhaust camshaft position
in crankshaft degrees, as commanded by the ECM.
Commanded Intake Camshaft Position (Bank 1 or Bank 2): This parameter displays the intake camshaft position in
crankshaft degrees, as commanded by the ECM.
Commanded B1/B2 S1 O2 Sensor Heater (Bank 1 or Bank 2 Sensor 1): This parameter displays the state of the
oxygen sensor heater control circuit, as a percentage.
Commanded B1/B2 S1 O2 Sensor Value (Bank 1 or Bank 2 Sensor 1): This parameter displays the lambda output
from the HO2S to the ECM. A lambda below 1.0 indicates a rich exhaust, while a lambda above 1.0 indicates a lean
exhaust.
Coolant Temperature: This parameter displays the temperature of the engine coolant based on input to the control
module from the engine coolant temperature (ECT) sensor.
Crank Request: This parameter displays whether the ignition switch has been cycled to the crank position, requesting
the ECM to activate the starter relay.
Cruise Control Active: This parameter displays the status of the cruise control system as determined by the ECM.
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Page 3518 of 6020
Engine Management – V6 – Diagnostics Page 6C1-2–240
Cruise Control Switch: This parameter displays the state of the cruise control on/off switch input to the control module.
Cruise Control Disengagement Reason: The parameter displays which of a possible 28 causes for the cruise control
to disengage.
CC Disengagement 1 – 8 History (Cruise Control): The parameter displays the last 8 cruise control disengages in
order from 1 to 8, with 8 being the most recent. There are about 28 possible causes for the cruise control to disengage.
Cruise Resume/Acceleration Switch: This parameter displays the state of the cruise control resume/accel switch
position input to the ECM.
Cruise Set / Coast Switch: This parameter displays the state of the cruise controls set/decel. switch position input to
the ECM.
Cycles of Misfire: This parameter displays the number of misfire tests during 200 engine revolutions.
Cylinder 1 – 6 Injector Circuit Status: This parameter displays the state of the fuel injector control circuit. The
parameter displays ‘Fault’ if the fuel injector control circuit is open, shorted to ground, or shorted to voltage. This
parameter displays ‘Undefined Status’ until the control circuit has been commanded ‘On’.
Dec. Fuel Cutoff (Deceleration): This parameter displays the status of the ECM operating mode, used to turn off the
fuel injectors and the evaporative emission (EVAP) canister purge valve during certain deceleration conditions.
Desired Engine Idle Speed: This parameter displays the desired engine idle speed as commanded by the ECM.
Desired Throttle Position: This parameter displays the desired throttle position (TP) angle commanded by the ECM.
Distance Since DTC Cleared: This parameter displays the distance (km) travelled since any diagnostic trouble code
(DTC) has been cleared from the ECM memory.
DTC Set This Ignition: This parameter displays Yes if a DTC set on the current ignition cycle.
ECM Immobilized: This parameter displays ‘Yes’ when an internal control module reset occurs. Tech 2 will display ‘No’
under normal operating conditions.
Electronic Throttle Control Learn Counter: W hen the ECM performs a throttle body relearn procedure, the throttle
plate is commanded to move from the rest position (7% open) to full closed (0%), then to around 10% open.
At the start of this procedure, the Tech 2 ‘TAC Learn Counter’ parameter should display 0, then count up to 11 after the
procedure is completed. If the counter did not start at 0 or if the counter did not end at 11, a fault has occurred and a
DTC should set.
Engine Control Ignition Relay: This parameter displays the state of the control circuit for control module power relay
as commanded by the ECM.
Engine Control Ignition Relay Feedback: This parameter displays the voltage available at the engine control ignition
relay pin of the control module.
Engine Load: This parameter displays the calculated engine load in percent based on inputs to the control module from
various engine sensors.
Engine Oil Life Remaining: This parameter displays the percentage of engine oil life remaining. The controller
calculates the engine oil life by monitoring engine load, collant temperature and engine speed.
Engine Oil Pressure: This parameter displays the oil pressure in kPa from the ECM, developed from the engine oil
pressure (EOP) sensor input.
Engine Oil Pressure Sensor: This parameter displays ‘High’ if the engine oil pressure is within the correct range. If the
ECM detects that the engine oil pressure is not within the correct range, Tech 2 will display ‘Low’.
Engine Runtime: This parameter displays the time elapsed since the engine was started.
Engine Speed: This parameter displays the speed of the engine crankshaft rotation from information received from the
CKP sensor. If there is a CKP sensor DTC, the ECM calculates the engine speed from one of the camshaft position
(CMP) sensors.
EVAP Purge Solenoid (Evaporative Emission): This parameter displays the on-time or duty cycle of the EVAP
canister purge solenoid commanded by the ECM. Zero percent indicates no purge. One hundred percent indicates full
purge.
EVAP Purge Solenoid Valve Circuit Status (Evaporative Emission): This parameter displays the state of the EVAP
purge solenoid control circuit. The parameter displays ‘Fault’ if the EVAP purge solenoid control circuit is open, shorted
to ground, or shorted to voltage. The parameter displays ‘Undefined Status’ until the circuit has been established as
‘OK’.
Cooling Fan Relay: This parameter displays the control module commanded state of the fan relay control circuit.
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Page 3519 of 6020
Engine Management – V6 – Diagnostics Page 6C1-2–241
Cooling Fan Relay Circuit Status: This parameter displays the state of the fan relay control circuit. The parameter
displays ‘Fault’ if the fan relay control circuit is open, shorted to ground, or shorted to voltage. The parameter displays
‘Undefined’ until the relay control circuit has been determined as being ‘OK’.
Fuel Level: This parameter displays the amount of fuel in the fuel tank in litres, as calculated by the ECM from data
received from the fuel level sensor.
Fuel Level Sensor: This parameter displays the voltage received from the fuel level sensor in the fuel tank, by the ECM.
Fuel Pump Relay Circuit Status: This parameter displays the state of the fuel pump relay control circuit. The
parameter displays ‘Fault’ if the fuel pump relay control circuit is open, shorted to ground, or shorted to voltage. The
parameter displays ‘Undefined’ until the relay control circuit has been determined as being ‘OK’.
Fuel Pump Relay: This parameter displays the ECM commanded state of the fuel pump relay control circuit.
Fuel Trim Learn: This parameter displays ‘Enabled’ when conditions are appropriate for enabling long term fuel trim
corrections. This indicates that the long term fuel trim is adapting continuing amounts of short term fuel trim. If Tech 2
displays ‘Disabled’, then long term fuel trim will not respond to changes in short term fuel trim.
Ignition Accessory Signal: This parameter displays ‘On’ when the control module detects a voltage at the
ignition ‘ACC’ terminal, X1-4 of the ignition switch.
Ignition On Signal: This parameter displays ‘On’ when the control module detects a voltage at the ignition ‘IGN’
terminal X1-3 of the ignition switch.
Initial Brake Apply Signal: This parameter displays the status of the brake lamp switch. Before the cruise control can
be activated, this switch contact must be open circuit when the brake pedal is pressed.
Injection Time Cylinder 1 – 6: This parameter displays the amount of fuel injector On-time or pulse width as
commanded by the ECM.
Intake Air Temperature: This parameter displays the temperature of the air entering the air induction system based on
input to the ECM from the intake air temperature (IAT) sensor.
Knock Sensor Signal (Bank 1 or Bank 2): This parameters displays the voltage input to the control module from the
knock sensor (KS).
Knock Retard: This parameter indicates the amount of spark advance in crankshaft degrees, that the ECM removes
from the ignition control (IC) spark advance in response to the signal from the knock sensors.
Knock Retard Cylinder 1 – 6: This parameter displays the knock retard as commanded by the ECM for cylinders 1-6.
Each cylinder is controlled individually based on both knock sensor signal inputs.
Loop Status B1S1 / B2S1 (Bank 1 or Bank 2 Sensor 1): This parameter displays the state of the fuel control system
as commanded by the ECM. ‘Closed’ Loop operation indicates that the ECM is controlling the fuel delivery based on the
oxygen sensors input signal. In ‘Open’ Loop operation the ECM ignores the oxygen sensor input signal and bases the
amount of fuel to be delivered on other sensor inputs.
LTFT Idle/Deceleration (Bank 1 or Bank 2) (Long Term Fuel Trim): This parameter displays the commanded Long
Term Fuel Trim correction by the ECM for bank 1 or bank 2 for idle and deceleration conditions.
LTFT Cruise/Acceleration (Bank 1 or Bank 2) (Long Term Fuel Trim): This parameter displays the commanded Long
Term Fuel Trim correction by the ECM for bank 1 or bank 2 for cruise and acceleration conditions.
Malfunction Indicator (MI): This parameter displays the commanded (‘On, ‘Off’ or ‘Flashing’) state of the malfunction
indicator lamp (MIL) control circuit by the ECM.
Malfunction Indicator (MI) Circuit Status: This parameter displays the state of the MIL control circuit. The parameter
displays ‘Fault’ if the MIL control circuit is open, shorted to ground, or shorted to voltage. This parameter displays
‘Undefined Status’ until the circuit has been determined as being ‘OK’.
Mass Air Flow: This parameter displays the measured quantity (g/s) of air flowing into the engine during all operating
conditions.
Mass Air Flow Sensor: This parameter displays the signal voltage from the mass air flow (MAF) sensor to the ECM.
Misfire Current Cyl. #1 – #6: Tech 2 displays a range of 0 – 200 counts. This parameter displays the number of
misfires that have been detected during the last 200 cylinder firing events. The counters may normally display some
activity, but the activity should be nearly equal for all of the cylinders, and in low numbers.
Misfire History Cyl. #1 – #6: Tech 2 displays a range of 0 – 65,535 counts. The misfire history counters display the total
level of misfire that has been detected on each cylinder. The misfire history counters will not update or show any activity
until a misfire DTC P0300 has become active. The misfire history counters will update every 200 cylinder firing events.
Oil Level: W hen the ECM receives information from the engine oil level switch, where the engine oil level is within
preset parameters, Tech 2 will display ‘Normal’. If not within preset parameters, the display will show ‘Low’.
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Page 3520 of 6020
Engine Management – V6 – Diagnostics Page 6C1-2–242
Oil Temperature Sensor: This parameter displays the engine oil temperature in degrees C.
Power Enrichment: This parameter displays the status of the operating mode of the ECM used to increase fuel delivery
during certain acceleration conditions.
Reduced Engine Power: This parameter displays when the ECM is commanding reduced engine power due to a
throttle actuator control (TAC) system condition.
Requested Torque: This parameter displays the calculated amount torque requested of the ECM by the Transmission
Control Module (TCM).
Short Term Fuel Trim (Bank 1 or Bank 2): This parameter displays the short-term correction to the fuel delivery by the
ECM in response to oxygen sensor 1 or 2. If the oxygen sensor indicates a lean air/fuel mixture, the control module will
add fuel, increasing the short term fuel trim above 0. If the oxygen sensor indicates a rich air/fuel mixture, the control
module will reduce fuel decreasing the short term fuel trim below 0.
Spark Advance: This parameter displays the amount of spark advance the ECM is commanding on the ignition control
circuits. The ECM determines the desired advance.
Starter Relay: This parameter displays the Em’s commanded state of the starter motor relay control circuit.
Starter Relay Circuit Status: This parameter displays the state of the starter relay control circuit. The parameter
displays ‘Fault’ if the starter relay control circuit is open, shorted to ground, or shorted to voltage. The parameter
displays Undefined Status’ until the circuit has been determined as being ‘OK’. This parameter may not change if Tech 2
is used to command the relay control circuit ON.
Start Up ECT (Engine Coolant Temperature): This parameter displays the temperature of the engine coolant on start
up based on input to the ECM from the ECT sensor.
Start Up IAT (Intake Air Temperature): This parameter displays the temperature of the intake air at start in the air
induction system based on input to the ECM from the IAT sensor.
Time Since Engine Off: This parameter displays the amount of time (hours:minutes:seconds) that has elapsed since
the engine was last cycled OFF.
Total Fuel Trim (Bank 1 or Bank 2): This parameter displays the overall fuel trim from the idle/decel cell and the
cruise/accel cell.
Total Misfire: This parameter displays the total number of cylinder firing events that the control module detected as
misfires for the last 200 crankshaft revolution sample period.
TP Sensor 1 (Throttle Position): This parameter displays the actual voltage on the TP sensor 1 signal circuit as
measured by the ECM.
TP Sensor 1 Learned Lower Position (Throttle Position): This parameter displays the learned minimum value of TP
sensor 1 as recorded by the ECM during the last learn procedure.
TP Sensor 2 (Throttle Position): This parameter displays the actual voltage on the TP sensor 2 signal circuit as
measured by the ECM.
TP Sensor 2 Learned Lower Position (Throttle Position): This parameter displays the learned minimum value of TP
sensor 2 as recorded by the ECM during the last learn procedure.
TP Sensor 1-2 Correlation (Throttle Position): This parameter displays ‘Fault’ when the ECM detects that TP sensor 1
voltage signal is not within the correct relationship to TP sensor 2. Tech 2 displays ‘Okay’ under normal operating
conditions.
Transmission Gear: This parameter displays the position of the transmission gear selector that is transmitted over the
serial data circuit from the TCM.
Transmission Gear Selector Signal: This parameter displays the position of the transmission gear selector that is
transmitted over the serial data circuit from the TCM.
Vehicle Speed: This parameter displays the speed of the vehicle as calculated by the TCM from information received
from the vehicle speed sensor (VSS).
Volumetric Efficiency: This parameter displays the volumetric efficiency of the engine as calculated by the control
module.
8.5 OBD Data
Typical Values Tech 2 Display Units Displayed
Ignition On Engine Running
B1S1 O2 Sensor (Bank 1 Sensor 1) mA 0.008 0
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Page 3521 of 6020
Engine Management – V6 – Diagnostics Page 6C1-2–243
B1S1 Lambda Value (Bank 1 Sensor 1) :1 (= Lambda) 1.000 1.003
B1S2 O2 Sensor (Bank 1 Sensor 2) mV 440 445
B1S2 Short Term Fuel Trim (Bank 1 Sensor 2) % 99.2% 99.2%
B2S1 O2 Sensor (Bank 2 Sensor 1) mA 0.000 0.024
B2S1 Lambda Value (Bank 2 Sensor 1) :1 (= Lambda) 1.003 0.995
B2S2 O2 Sensor (Bank 2 Sensor 2) mV 440 475
B2S2 Short Term Fuel Trim (Bank 2 Sensor 2) % 99.2 99.2
Fuel System 1 Automatic Control Loop — — —
Fuel System 2 Automatic Control Loop — — —
Calculated Load % 100.0 18.8
Engine Coolant Temperature
°C 56 90
B1 Short Term Fuel Trim (Bank 1)
% 0.0 –0.8
B1 Long Term Fuel Trim (Bank 1) % 0.0 0.0
B2 Short Term Fuel Trim (Bank 2) % 0.0 0.8
B2 Long Term Fuel Trim (Bank 2) % 0.0 0.0
Engine Speed RPM 0 588
Vehicle Speed km/h 0 0
Ignition Timing Advance for Cylinder 1
°CA 0 13
Intake Air Temperature
°C 47 32
Mass Air Flow
g/s 0.00 2.75
Absolute TP (Throttle Position) % 14.5
OBD Requirements to which Vehicle is Designed EOBD — —
Distance W hile MIL is Activated km 0 0
8.6 Actuator Tests
Fuel Pump Relay Test
This test allows the Technician to turn the fuel pump on and off.
NOTE
To avoid the possibility of engine flooding and
subsequent catalytic converter damage, Tech 2
will deactivate the fuel pump relay after 2
seconds.
Precondition: Ignition ‘On’, engine ‘Off’.
Electronic Throttle Control Test
This selection from the Tech 2 Actuator Test menu, provides two parameters; the Calculated Throttle Position and the
Desired Throttle Position. As the Technician increases or decreases the throttle opening in 10% increments, each of the
two parameters should be the same.
Preconditions: Ignition ‘On’, engine ‘Off’, vehicle speed is 0 km/h, there are no vehicle speed DTCs set and the ECM is
not performing a throttle learn procedure.
A/C Relay Test
Allows the Technician to turn the air conditioning relay ‘On’ and ‘Off’.
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Engine Management – V6 – Service Operations Page 6C1-3–1
6C1-3
Engine Management – V6 – Service Operations
ATTENTION
Before performing any service operation or other procedure described in this Section, refer to 1.4 Warning
Caution and Notes for correct workshop practices with regard to safety and / or property damage.
1 General Information ............................................................................................................ ...................4
1.1 General Description ............................................................................................................ ................................... 4
1.2 Service Precautions and Requirements........................................................................................... .................... 4
Service Precautions............................................................................................................................................... 4
Service Requirements ........................................................................................................................................... 5
Basic Knowledge Required ....................................................................................................... ......................... 5
Basic Diagnostic Tools Required ......................................................................................................................... 6
1.3 Service Operations Not Covered In This Section................................................................................. ............... 6
Air-conditioning System........................................................................................................................................ 6
Electrical Components .......................................................................................................................................... 6
Fuel System ............................................................................................................................................................ 6
Transmission – Automatic ....................................................................................................... ............................. 7
Transmission – Manual ......................................................................................................................................... 7
1.4 Warning Caution and Notes .................................................................................................................................. 7
Definition of WARNING, CAUTION and NOTE Statements ............................................................................. .... 7
WARNING defined ............................................................................................................................................. 7
CAUTION defined .............................................................................................................................................. 7
NOTE defined..................................................................................................................................................... 7
2 General Service Operations ..................................................................................................... .............9
2.1 Accelerator Pedal Position Sensor .............................................................................................. ........................ 9
Remove ................................................................................................................................................................... 9
Reinstall .................................................................................................................................................................. 9
2.2 Air Cleaner Assembly ............................................................................................................................................ 9
Air Cleaner Upper Housing ...................................................................................................... ............................. 9
Remove .............................................................................................................................................................. 9
Reinstall ........................................................................................................................................................... 10
Air Cleaner Lower Housing Assembly ............................................................................................. .................. 10
Remove ............................................................................................................................................................ 10
Reinstall ........................................................................................................................................................... 11
2.3 Barometric Pressure Sensor..................................................................................................... .......................... 11
Remove ................................................................................................................................................................. 11
Reinstall ................................................................................................................................................................ 12
2.4 Camshaft Position Sensor ....................................................................................................... ........................... 12
Remove ................................................................................................................................................................. 12
Reinstall ................................................................................................................................................................ 13
2.5 Crankshaft Position Sensor ..................................................................................................... ........................... 13
Remove ................................................................................................................................................................. 13
Test ....................................................................................................................................................................... 15
Resistance Check ............................................................................................................... ............................. 15
Reinstall ................................................................................................................................................................ 15
2.6 Engine Coolant Temperature Sensor .............................................................................................. ................... 16
Remove ................................................................................................................................................................. 16
Test ....................................................................................................................................................................... 17
Resistance Check ............................................................................................................... ............................. 17
Reinstall ................................................................................................................................................................ 18
2.7 Engine Control Module.......................................................................................................... .............................. 18
Remove ................................................................................................................................................................. 19
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Page 3526 of 6020
Engine Management – V6 – Service Operations Page 6C1-3–2
Reinstall ................................................................................................................................................................ 20
ECM Reset ...................................................................................................................... ...................................... 20
2.8 Engine Control Module Bracket Assembly......................................................................................... ............... 21
Remove ................................................................................................................................................................. 21
Reinstall ................................................................................................................................................................ 21
2.9 Engine Oil Level and Temperature Sensor ........................................................................................ ................ 22
Remove ................................................................................................................................................................. 22
Test ....................................................................................................................................................................... 23
Engine Oil Level Sensor Check .................................................................................................. ...................... 23
Reinstall ................................................................................................................................................................ 23
2.10 Engine Oil Pressure Sensor..................................................................................................... ........................... 23
Remove ................................................................................................................................................................. 23
Reinstall ................................................................................................................................................................ 24
2.11 Evaporative Emission (EVAP) Canister Purge Valve Quick Connect Fittings ................................................ 24
Disconnect..................................................................................................................... ....................................... 24
Locking Lever Type ............................................................................................................. ............................. 25
Latch Type ....................................................................................................................................................... 25
Connect ............................................................................................................................................................ 25
2.12 Evaporative Emission Canister Purge Valve ...................................................................................... ............... 26
Remove ................................................................................................................................................................. 26
Test ....................................................................................................................................................................... 27
Resistance Check ............................................................................................................... ............................. 27
Functional Test................................................................................................................................................. 27
Reinstall ................................................................................................................................................................ 28
2.13 Fuel Rail Assembly ............................................................................................................. ................................. 28
Remove ................................................................................................................................................................. 28
Disassemble ......................................................................................................................................................... 30
Fuel Injector ..................................................................................................................................................... 30
Fuel Injector Wiring Harness Assembly.......................................................................................... .................. 32
Reinstall ................................................................................................................................................................ 33
2.14 Heated Oxygen Sensor........................................................................................................... ............................. 33
Service Precautions............................................................................................................................................. 33
Six Wire Sensor................................................................................................................................................ 34
Four Wire Sensor ............................................................................................................... .............................. 35
Test ....................................................................................................................................................................... 37
Heater Resistance Check – Six Wire HO2S........................................................................................ ............. 37
Heater Resistance Check – Four Wire HO2S ....................................................................................... ........... 37
2.15 Ignition Coil .......................................................................................................................................................... 38
Ignition Coils ................................................................................................................. ....................................... 38
Remove ............................................................................................................................................................ 38
Disassemble..................................................................................................................................................... 39
Reassemble ..................................................................................................................................................... 39
Test .................................................................................................................................................................. 39
Reinstall ........................................................................................................................................................... 40
2.16 Intake Air Duct Assembly....................................................................................................... ............................. 40
Remove ................................................................................................................................................................. 40
Reinstall ................................................................................................................................................................ 40
2.17 Intake Air Temperature Sensor .................................................................................................. ......................... 41
Test ....................................................................................................................................................................... 41
Resistance Check ............................................................................................................... ............................. 41
2.18 Knock Sensor, Bank 2 (LHS)..................................................................................................... .......................... 42
Remove ................................................................................................................................................................. 42
Reinstall ................................................................................................................................................................ 43
2.19 Knock Sensor, Bank 1 (RHS) ..................................................................................................... ......................... 43
Remove ................................................................................................................................................................. 43
Reinstall ................................................................................................................................................................ 44
2.20 Mass Air Flow Sensor........................................................................................................... ............................... 45
Handling Precautions .......................................................................................................................................... 45
Remove ................................................................................................................................................................. 45
Reinstall ................................................................................................................................................................ 46
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ISUZU KB P190 2007
Page 3529 of 6020
Engine Management – V6 – Service Operations Page 6C1-3–5
• Ensure the correct procedure for disconnecting and connecting engine management system wiring connectors is
always followed.
• Ensure that all wiring connectors are fitted correctly.
• The engine management system wiring connectors are designed to fit only one way; there are indexing tabs and
slots on both halves of the connector. Forcing the connector into place is not necessary if it is being installed with
the correct orientation. Failure to take care to match the indexing tabs and slots correctly can cause damage to the
connector, the module, or other vehicle components or systems.
• Never touch the connector pins of any electronic component, such as an ECM, as electrostatic discharge (ESD)
damage may result.
• W hen steam or pressure cleaning engines, do not direct the cleaning nozzle at engine management system
components.
• Never subject the ECM to temperatures less than -40 ° C and greater than 125 ° C.
• Prior to disconnection or removal of any components associated with the fuel system, clean the area around any
connection points to avoid possible contamination of the fuel system.
• A depressurised fuel system contains fuel in the fuel system and fuel lines that can be spilled during service
operations. To reduce the chance of personal injury, cover the fittings with a shop towel to absorb any fuel spillage
prior to performing the service operation. Once the service operation has been completed, place the towel in an
approved container for disposal.
• To avoid accidental fuel discharge, it is advisable to disconnect the battery and remove the fuel pump relay if the
fuel line between the fuel pump and the fuel rail is to be disconnected / open for an indefinite period.
• Always tighten fasteners to the correct tightening torque, and where indicated in the service procedure, follow the
correct tightening sequence, precautions and recommendations to prevent premature failure of the fastener or
component.
• After removing components, such as the upper or lower intake manifold, front engine pipe, heated oxygen sensor,
etc. always plug any openings to prevent dirt and other contaminants from entering.
• Do not use silicone based assembly lubricants as damage to the heated oxygen sensors may result.
Use of incorrect electrical test equipment
when performing engine management service
procedures could result in incorrect results or
component damage.
• Use only the test equipment specified in the diagnostic tables. Use of other test equipment may either give
incorrect results or damage serviceable components, refer to, 6C1-2 Engine Management – V6 – Diagnostics.
• After completing the required service operations, road test the vehicle to ensure correct engine management
system operation.
Service Requirements
Basic Knowledge Required
A lack of basic understanding of electronics,
electrical wiring circuits and use of electrical
circuit testing tools when performing certain
service procedures could result in incorrect
results or damage to components.
In addition, a general understanding of the engine management system and its component operation is essential to
prevent misdiagnosis and component damage.
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TO MODEL INDEX
ISUZU KB P190 2007