radiator ISUZU TROOPER 1995 Owner's Manual

If! (;
6A 1-28 ENGINE (V6 3.2L DOHC AND SOHC)
21. Fan pulley assembly
• Tighten fixing bolt to the specified torque.
~ Torque N·m (lb·ft) I 22 (16)
20.
Power steering pump
• Tighten pump fixing bolts to the specified
torque.
~ Torque N·m (lb·ft) 56 (41)
19. Generator drive belt
• Engage and adjust.
• Refer to Section 68 "Drive belt adjustment".
18. Air Conditioning compressor drive belt
• Engage and adjust.
• Refer to Section 68 "Drive belt adjustment".
17. Power steering pump drive belt
• Engage and adjust.
• Refer to Section 68 "Drive belt adjustment".
16. Fuelhoses
• Connect surely the hoses and install the bolts
on the head cover.
15. Common chamber
• Tighten bolts and nuts to the specified torque.
Bolts
~~~ Torque N·m (lb·ft) 24 (17)
Nuts
~~~ Torque N·m (lb·ft) 24 (17)
14. Exhaust Gas Recirculation Valve assembly
• Tighten bolts to the specified torque.
Exhaust Gas
Recirculation Valve Side
~~~ Torque N·m (lb·in) I 8 (69)
Exhaust Manifold Side
~~~ Torque N·m (lb·ft) 28 (21)
13. Evaporative Emission Canister Purge hose
12.
Fuel Pressure Control Valve vacuum hose
11. Positive
Crankcase Ventilation hose
9. Throttle body
• Tighten bolts to the specified torque.
~~~ Torque N·m (lb·ft) I 19 (14)
10. Vacuum hoses
• Connect vacuum hoses on canister Vacuum
Switching
Valve and Exhaust Gas Recirculation
Vacuum Switching Valve to the throttle body.
8. Ignition Control Module assembly
• Tighten bolts to the specified torque and
connect connector.
~~~ Torque N·m (lb·ft) 19 (14)
7.
6.
5.
4.
High tension cables
Connectors
• Connect each connector carefully.
Vacuum booster hose
Accelerator Pedal cable
• Accelerator pedal cable adjustment (Fig. 6A 1-
38)
1) Loosen adjusting nut and screw cap.
2) Pull outer cable while closing fully the throttle
valve.
3) Tighten adjusting nut and screw cap
temporarily.
4) Loosen adjusting nut by three turns and
tighten screw cap.
Then,
manually operating the throttle valve,
make sure that the valve lever returns up to
the stopper screw.
If it does not reach the stopper screw, repeat
from step 1 ) .
@:Screw cap
@ :Adjusting nut
Fig. 6A1-38
3. Cooling fan assembly
• Tighten fixing bolts to the specified torque.
~~~ Torque N·m (lb·in) I 8 (69)
2. Radiator upper fan shroud
1. Air
cleaner assembly
•

6A1-30 ENGINE (V& 3.2L DOHC AND SOHC)
· ;~; E) REMOVAL
Preparation: Battery ground cable
1. Air cleaner assembly
2. Radiator upper fan shroud
• Remove from radiator.
3. Cooling fan assembly
• Remove four nuts, then the cooling fan
assembly.
4. Accelerator Pedal cable
• Disconnect from throttle body and cable
bracket.
5. Canister vacuum hose
• Disconnect from vacuum pipe.
6. Air vacuum hose
• Disconnect from common chamber.
7. Connectors
• Disconnect from Manifold Absolute, Canister
Vacuum Switching Valve
(VSV), Exhaust Gas
Recirculation
VSV, Intake Air Temperature and
ground cable.
8. High tension cables
• Disconnect from cylinder head cover.
9. Ignition Control Module assembly
• Disconnect three Electronic Ignition
connectors.
• Remove three Electronic Ignition bracket fixing
bolts, and remove Electronic
Ignition assembly
with high tension cables.
10. Throttle body
• Remove four fixing bolts.
11. Vacuum hoses
• Disconnect vacuum hoses on canisterVSVand
Exhaust
Gas Recirculation VSV from the
throttle body.
12. Positive Crankcase Ventilation hose
• Disconnect from common chamber.
13. Fuel Pressure Control Valve vacuum hose
• Disconnect from common chamber.
14. Evaporative Emission Canister Purge hose
• Disconnect from common chamber.
15. Exhaust Gas Recirculation Valve assembly
• Remove five bolts from common chamber,
exhaust manifold and cylinder head cover.
16. Common chamber duct
• Remove four bolts, four nuts and three bracket
fixing bolts, then remove the
common
chamber duct.
• Disconnect ground cable from rear side of
common chamber.
17. Common chamber
• Remove six bolts, two nuts and three bracket
fixing bolts, then remove the
common
chamber.
18. Fuel hoses
• Disconnect feed and return fuel hoses from fuel
pipes, and remove two bracket fixing bolts on
the cylinder head cover.
19. Power steering pump drive belt
20. Air Conditioning compressor drive belt
21. Generator drive belt
22. Power steering pump
23. Fan pulley assembly
24.
Crankshaft pulley assembly
1i0iJ • Using special tool J-8614-01, hold crankshaft
~ pulley.
•
Remove center bolt, then the pulley.
25. Oil cooler hose
• Remove two cooler hose bracket fixing bolts on
the timing belt cover.
26. Timing belt cover
27. Pusher
\fl CAUTION:
Yl The pusher prevents air from entering the oil
chamber.
Its rod must always be facing upward.
28. Timing belt
\fl CAUTIONS:
Yl 1) Do not bend or twist the belt, otherwise its
core could be damaged. The belt should
not
be bent at a radius less than 30mm.
2) Do not allow oil or other chemical substances
to come in contact
with the belt. They will
shorten the belt life.
3) Do not attempt to pry or stretch the belt with a
screwdriver
or any other tool during
installation.
4) Store timing belt in a cool and dark place.
Never expose the
belt to direct sunlight or
heat.
29. Cylinder head cover
• Remove 11 fixing bolts, then the cylinder head
cover.
30. Camshaft
• Camshaft pulley fixing bolt and camshaft pulley
•
Front plate fixing bolts and front plate
• Camshaft bracket fixing bolts and camshaft
31. Swing arm
• After removing the swing arm, attach a tag
showing the place
for swing arm.
32. Hydraulic lash adjuster (HLA)
• After removing the HLA, attach a tag showing
the place
for HLA.
\fl CAUTIONS:
Yl 1) Protect precision HLA from dust and foreign
materials.
2) Do not disassemble the HLA.
3) To clean the HLA, use a clean diesel oil.
•

6A 1-32 ENGINE (V6 3.2L DOHC AND SOHC)
15. Exhaust Gas Recirculation Valve assembly
• Tighten bolts to the specified torque.
Exhaust
Gas Recirculation Valve Side
~~~ Torque N·m (lb·in) J 8 (69)
Exhaust Manifold Side
1~1 Torque N·m (lb·ft) 28 (21)
14. Evaporative Emission Canister Purge hose
13.
Fuel Pressure Control Valve vacuum hose
12. Positive Crankcase
Ventilation hose
10. Throttle body
• Tighten bolts to the specified torque.
Torque
N·m (lb·ft) 19 (14)
11. Vacuum hoses
• Connect vacuum hoses on canister Vacuum
Switching Valve and Exhaust Gas Recirculation
Vacuum Switching Valve
to the throttle body.
9. Ignition Control Module assembly
~ • Tighten bolts to the specified torque and
~ connector.
Torque
N·m (lb·ft)
8. High tension cables
7. Connectors
• Connect each connector.
6. Vacuum booster hose
5. Canister vacuum hose
4. Accelerator Pedal cable
19 (14)
• Accelerator pedal cable adjustment (Fig. 6A 1-
41)
1) Loosen the adjusting nut and screw cap.
2) Pull outer cable while fully closing the
throttle valve.
3) Tighten adjusting nut and screw cap
temporarily.
4) Loosen adjusting nut by three turns and
tighten screw cap.
Then, manually operating the throttle valve,
make sure
that the valve lever returns up to
the stopper screw. If it does not reach the
stopper screw, repeat
from step 1 ).
@:Screw cap
@ : Adjusting nut
Fig. 6A1-41
3. Cooling fan assembly
~~~· Tighten fixing bolts to the specified torque.
Torque
N·m (lb·in) I 8 (69)
2. Radiator upper fan shroud
1.
Air cleaner assembly
•

6A1-34 ENGINE (V6 3.2L DOHC AND SOHC)
1••1 REMOVAL
Preparation:
Battery ground cable
1. Air cleaner assembly
2. Radiator upper fan shroud
• Remove from radiator.
3. Cooling fan assembly
• Remove four nuts, then the cooling fan
assembly.
4. Accelerator Pedal cable
• Disconnect from throttle body and cable
bracket.
5. Canister vacuum hose
• Disconnect from vacuum pipe.
6. Vacuum booster hose
• Disconnect from common chamber.
7. Connectors
• Disconnect from Manifold Absolute Pressure,
canister Vacuum Switching Valve (VSV),
Exhaust Gas Recirculation VSV, Intake Air
Temperature and ground cable.
8. High tension cables
• Disconnect from cylinder head cover.
9. Ignition Control Module assembly
• Disconnect three Electronic Ignition con­
nectors.
• Remove three Electronic Ignition bracket fixing
bolts, and remove Electronic Ignition assembly
with high tension cables.
10. Throttle body
• Remove four fixing bolts.
11. Vacuum hoses
• Disconnect vacuum hoses on canister VSV and
Exhaust Gas Recirculation
VSV from the
throttle body.
12. Positive Crankcase Ventilation hose
• Disconnect from common chamber.
13. Fuel Pressure Control Valve vacuum hose
• Disconnect from common chamber.
14. Evaporative Emission Canister Purge hose
• Disconnect from common chamber.
15. Exhaust Gas Recirculation Valve assembly
• Remove five bolts from common chamber,
exhaust manifold and cylinder head cover.
16. Common chamber duct
• Remove four bolts, four nuts and three bracket
fixing
bolts, then remove the common
chamber duct.
• Disconnect ground cable from rear side of
common chamber.
17. Common chamber
• Remove six bolts, two nuts and three bracket
fixing
bolts, then remove the common
chamber.
18. Fuel hoses
• Disconnect feed and return fuel hoses from fuel
pipes, and remove two bracket fixing bolts on
the cylinder head cover.
19. Power steering pump drive belt
20.
Air Conditioning compressor drive belt
21. Generator drive belt
22. Power steering pump
23.
Fan pulley assembly
24. Crankshaft pulley assembly
liQil • Using special tool J-8614-01, hold crankshaft
~ pulley.
• Remove center bolt, then the pulley.
25. Oil cooler hose
• Remove two cooler hose bracket fixing bolts on
the
timing belt cover.
26. Timing belt cover
27. Pusher
\fl CAUTION:
'V The pusher prevents air from entering the oil
chamber. Its rod must always be facing upward.
28. Timing belt
\fl CAUTIONS:
'V 1) Do not bend or twist the belt, otherwise its
core could be damaged. The
belt should not
be bent at a radius less than 30mm.
2) Do not allow oil or other chemical substances
to come in contact with the belt. They will
shorten the belt life.
3) Do not attempt to pry or stretch the belt with a
screwdriver or any other tool during
installation.
4) Store timing belt in a cool and dark place.
Never expose the
belt to direct sunlight or
heat.
29. Cylinder head cover
• Remove 11 fixing bolts, then the cylinder head
cover.
30. Camshaft timing pulley
31. Front plate
32. Camshaft brackets
33. Chain tensioner fixing
bolts
34. Camshaft
• Remove the camshaft with chain and chain
tensioner.
35. Oil seal and camshaft end plug
II

19. Power steering pump drive belt
• Engage and adjust.
• Refer to Section 6B "Drive belt adjustment".
18. Fuel hoses
• Connectthe hoses securely and install the bolts
on the head cover.
17. Common chamber
~~~ • Tighten bolts and nuts to the specified torque.
Bolts
Torque N·m (lb·ft) 24 (17)
Nuts
Torque
N·m (lb·ft) 24 (17)
16. Common chamber duct
~~~ • Tighten bolts and nuts to the specified torque.
Bolts
Torque N·m (lb·ft) 24 (17)
Nuts
Torque
N·m (lb·ft) 24 (17)
• Connect the ground cable.
15. Exhaust Gas Recirculation Valve assembly
~~~ • Tighten bolts to the specified torque.
Exhaust Gas
Recirculation Valve side
Torque
N·m (lb·in) 8 (69)
Exhaust manifold side
Torque
N·m (lb·ft) 28 (21)
14. Evaporative Emission Canister Purge hose
13. Fuel Pressure
Control Valve vacuum hose
12. Positive
Crankcase Ventilation hose
10. Throttle body
~~~ • Tighten bolts to the specified torque.
Torque
N·m (lb·ft) I 19 (14)
11. Vacuum hoses
• Connect vacuum hoses on canister Vacuum
Switching
Valve and Exhaust Gas Recirculation
Vacuum Switching Valve to the throttle body.
9. Ignition Control Module assembly
~ • Tighten bolts to the specified torque and
L:::6.l connect connector.
Torque
N·m (lb·ft) 19 (14)
8. High tension cables
7. Connectors
• Connect each connector carefully.
6. Vacuum booster hose
ENGINE (V6 3.2L DOHC AND SOHC) 6A1-37
5. Canister vacuum hose
4. Accelerator Pedal cable
• Accelerator pedal cable adjustment (Fig. 6A 1-
49)
1) Loosen adjusting nut and screw cap.
@:Screw cap
@ : Adjusting nut
Fig. 6A1-49
2) Pull outer cable while closing fully the
throttle body.
3) Tighten adjusting nut and screw cap
temporarily.
4) Loosen adjusting nut by three turns and
tighten
screw cap.
Then,
manually operating the throttle body,
make sure that the
valve lever returns up to
the stopper screw. If it does not reach the
stopper screw, repeat
from step 1 ).
3. Cooling fan assembly
~~~· Tighten fixing bolts to the specified torque.
Torque
N·m (lb·in) I 8 (69)
2. Radiator upper fan shroud
1. Air cleaner assembly

E) REMOVAL
Preparation: Battery ground cable
1. Air cleaner assembly
2. Radiator upper fan shroud
• Remove from radiator.
3. Cooling fan assembly
• Remove four nuts, then the cooling fan
assembly.
4. Accelerator Padal cable
• Disconnect from throttle body and cable
bracket.
5. Canister vacuum hose
• Disconnect from vacuum pipe.
6. Vacuum booster hose
• Disconnect from common chamber.
7. Connectors
• Disconnect from Manifold Absolute Pressure,
canister Vacuum
Switching Valve (VSV),
Exhaust Gas Recirculation VSV, Intake Air
Temperature and ground cable.
8. High tension cables
• Disconnect from cylinder head cover.
9.
Ignition Control Module assembly
• Disconnect three Electronic Ignition con­
nectors.
• Remove three Electronic Ignition bracket fixing
bolts, and remove Electronic Ignition assembly
with high tension cables.
10.
Throttle body
• Remove four fixing bolts.
11. Vacuum hoses
• Disconnect vacuum hoses on canister VSV and
Exhaust Gas Recirculation
VSV from the
throttle body.
12.
Positive Crankcase Ventilation hose
• Disconnect from common chamber.
13.
Fuel Pressure Control Valve vacuum hose
• Disconnect from common chamber.
14.
Evaporative Emission Canister Purge hose
• Disconnect from common chamber.
15.
Exhaust Gas Recirculation Valve assembly
• Remove five bolts from common chamber,
exhaust
manifold and cylinder head cover.
16.
Common chamber duct (DOHC)
• Remove four bolts, four nuts and three bracket
fixing
bolts, then remove the common
chamber duct.
• Disconnect ground cable from rear side of
common chamber.
ENGINE (V6 3.2L DOHC AND SOHC) 6A1-39
17. Common chamber
• Remove six bolts, two nuts and three bracket
fixing
bolts, then remove the common
chamber.
18.
Fuelhoses
• Disconnect feed and return fuel hoses from fuel
pipes, and remove two bracket fixing bolts on
the
cylinder head cover.
19.
Power steering pump drive belt
20. Air Conditioning compressor drive belt
21. Generator drive belt
22. Power steering pump
23. Fan pulley assembly
24. Crankshaft pulley assembly
~ • Using special tool J-8614-01, hold crankshaft
~ pulley.
•
Remove center bolt, then the pulley.
25. Oil cooler hose
• Remove two cooler hose bracket fixing bolts on
the timing
belt cover.
26.
Timing belt cover
27. Pusher
\fl CAUTION:
'if The pusher prevents air from entering the oil
chamber. Its rod must always be facing upward.
28.
Timing belt
CAUTIONS:
1) Do not bend or twist the belt, otherwise its
core
could be damaged. The belt should not
be bent at a radius less than 30mm.
2) Do not allow oil or other chemical substances
to come in contact
with the belt. They will
shorten the belt life.
3) Do not attempt to pry or stretch the belt with a
screwdriver
or any other tool during
installation.
4) Store timing belt in a cool and dark place.
Never expose the belt to direct sunlight or
heat.
29.
Cylinder head cover
30. Camshaft
• Camshaft pulley fixing bolt and camshaft pulley
•
Front plate fixing bolts and front plate
• Chain
tensioner fixing bolts (DOHC) and
camshaft bracket fixing
bolts
•
Camshaft, oil seal and camshaft end plug
31. Swing arm (DOHC)
32. Rocker
arm (SOHC)
•
Fixing bolt and rocker arm
33.
Spark plugs
• Keep valve in home position by feeding the
compressed air to the
cylinder from spark plug
hole.

ENGINE (V6 3.2L DOHC AND SOHC) 6A1-41
11. Vacuum hoses 2. Radiator upper fan shroud
• Connect vacuum hoses on canister Vacuum 1. Air cleaner assembly
Switching Valve and Exhaust Gas Recirculation
Vacuum Switching Valve to the throttle body.
9.
Ignition Control Module assembly
~ • Tighten bolts to the specified torque and
t::6.l connect connector.
Torque
N·m (lb·ft)
8. High tension cables
7. Connectors
• Connect each connector.
6. Vacuum booster hose
5. Canister vacuum hose
4. Accelerator Pedal cable
19 (14)
• Accelerator pedal cable adjustment (Fig. 6A 1-
51)
1) Loosen adjusting nut and screw cap.
2) Pull outer cable while closing fully the
throttle valve.
3) Tighten adjusting nut and screw cap
temporarily.
4) Loosen adjusting nut by three turns and
tighten
screw cap.
Then,
manually operating the throttle
valve,
make sure that the valve lever
returns up to the stopper screw. If it does
not reach the stopper screw, repeat from
step 1 ).
@:Screw cap
@ : Adjusting nut
Fig. 6A1-51
3. Cooling fan assembly
1«1 • Tighten fixing bolts to the specified torque.
Torque
N·m (lb·in) 8 (69)

EJ REMOVAL
Preparation: • Remove engine hood.
• Drain radiator Engine Coolant.
• Disconnect battery ground cable.
1. Air cleaner assembly
2. Radiator upper fan shroud
• Remove from radiator.
3. Radiator fan assembly
• Remove four nuts, then the radiator fan
assembly.
4. Accelerator Pedal cable
• Disconnect from throttle body and cable
bracket.
5. Canister vacuum hose
6. Vacuum booster hose
• Disconnect from common chamber.
7. Connectors
• Disconnect from Manifold Absolute Pressure,
canister Vacuum Switching
Valve (VSV),
Exhaust Gas Recirculation VSV,
Intake Air
Temperature and ground cable.
8. High tension cables
• Disconnect from cylinder head cover.
9. Ignition Control Module assembly
• Disconnect three Electronic Ignition con­
nectors.
• Remove three Electronic Ignition bracket fixing
bolts, and remove Electronic Ignition assembly
with high tension cables.
10. Throttle body
• Remove four fixing bolts.
11. Vacuum hoses
• Disconnect vacuum hoses on canister VSV and
Exhaust Gas Recirculation VSV
from the
throttle body.
12. Positive Crankcase Ventilation hose
• Disconnect from common chamber.
13. Fuel Pressure Control Valve vacuum hose
• Disconnect from common chamber.
14. Evaporative Emission Canister Purge hose
• Disconnect from common chamber.
15. Exhaust Gas Recirculation assembly
16. Common chamber
• Remove six bolts, two nuts and four bracket
fixing bolts, then remove the
common
chamber.
17. Throttle body
• Disconnect Engine Coolant hose from throttle
body.
• Disconnect Idler Air Control Valve and Throttle
Position Sensor connectors.
ENGINE (V6 3.2L DOHC AND SOHC) 6A1-43
18. Fuelhoses
• Disconnect feed and return fuel hoses from fuel
pipes, and remove two bracket fixing bolts on
the cylinder head cover.
19. Fuel injector connectors
• Disconnect connectors from injectors.
• Disconnect thermo sensor connector.
20. Intake manifold
• Remove two fixing bolts and four nuts.
21. Engine Coolant manifold
• Disconnect heater hose.
• Remove four fixing bolts.
22. Power steering pump drive belt
23. Air Conditioning compressor drive belt
24. Generator drive belt
25. Power steering pump
26.
Fan pulley assembly
27. Crankshaft pulley assembly
~ • Using special tool J-8614-01, hold crankshaft
~ pulley.
•
Remove center bolt, then the pulley.
28. Oil cooler hose
• Remove two cooler hose bracket fixing bolts on
the timing
belt cover.
29. Timing belt cover
30. Pusher
\fl CAUTION:
VI The pusher prevents air from entering the oil
chamber. Its rod must always be facing upward.
31. Timing belt
\fl CAUTIONS:
VI 1) Do not bend or twist the belt, otherwise its
core
could be damaged. The belt should not
be bent at a radius less than 30mm.
2) Do not allow oil or other chemical substances
to come in contact with the belt. They will
shorten the belt life.
3) Do not attempt to pry or stretch the belt with a
screwdriver
or any other tool during
installation.
4) Store timing belt in a cool and dark place.
Never expose the
belt to direct sunlight or
heat.
32. Cylinder head cover
• Remove 11 fixing bolts, then the cylinder head
cover.
33. Power steering pump bracket
• Disconnect ground cable from bracket.
• Remove five fixing bolts, then the bracket.
34. Exhaust front pipe
35.
Level gage guide tube fixing bolt
• Remove from cylinder head.
36. Cylinder head

16. Common chamber
~~~· Tighten bolts and nuts to the specified torque.
Bolts
Torque N·m (lb·ft) 24 (17)
Nuts
Torque
N·m (lb·ft) 24 (17)
15. Exhaust Gas Recirculation Valve assembly
• Tighten bolts to the specified torque.
Exhaust Gas
Recirculation Valve Side
~~~ Torque N·m (lb·in) I 8 (69)
Exhaust Manifold Side
~~~ Torque N·m (lb·ft) 28 (21)
14. Evaporative Emission Canister Purge hose
13.
Fuel Pressure Control Valve vacuum hose
12. Positive
Crankcase Ventilation hose
11.
Throttle body
~~~· Tighten bolts to the specified torque.
Torque
N·m (lb·ft) I 19 (14)
10. Vacuum hoses
• Connect vacuum hoses on canister Vacuum
Switching Valve and Exhaust Gas Recirculation
Vacuum
Switching Valve to the throttle body.
• Connect Engine Coolant hose and also connect
Idler Air Control Valve and Throttle Position
Sensor connectors.
9. Ignition Control Module assembly
~ • Tighten bolts to the specified torque
~ connect connector. and
Torque
N·m (lb·ft) 19 (14)
8. High tension cables
7. Connectors
• Connect each connector without fail.
6. Vacuum booster hose
5. Canister vacuum hose
ENGINE (V6 3.2L DOHC AND SOHC) 6A 1-45
4. Accelerator Pedal cable
• Accelerator pedal cable adjustment (Fig. 6A 1-
54)
1) Loosen the adjusting nut and screw cap.
2) Pull outer cable while fully closing the
throttle valve.
3) Tighten adjusting nut and screw cap
temporarily.
4) Loosen adjusting nut by three turns and
tighten
screw cap.
Then,
manually operating the throttle
valve, make sure that the valve lever
returns up to the stopper screw. If it does
not reach the stopper screw, repeat
from
step 1 ).
@:Screw cap
@ : Adjusting nut
Fig. 6A1-54
3. Cooling fan assembly
~~~· Tighten fixing bolts to the specified torque.
Torque
N·m (lb·in) I 8 (69)
2. Radiator upper fan shroud
1. Air cleaner assembly
NOTE:
• After installation refill the engine coolant. Refer
to Section 68 "Engine cooling".

1••1 REMOVAL
Preparation: • Remove engine hood.
• Drain radiator Engine Coolant.
•
Disconnect battery ground cable.
1.
Air cleaner assembly
2. Radiator upper fan shroud
• Remove from radiator.
3. Radiator fan assembly
• Remove four nuts, then the radiator fan
assembly.
4. Accelerator Pedal cable
• Disconnect from throttle body and cable
bracket.
5. Canister vacuum hose
• Disconnect from vacuum pipe.
6.
Vacuum booster hose
• Disconnect from common chamber.
7. Connectors
• Disconnect from Manifold Absolute Pressure,
canister Vacuum Switching Valve (VSV),
Exhaust
Gas Recirculation VSV, Intake Air
Temperature and ground cable.
8. High tension cables
• Disconnect from cylinder head cover.
9. Ignition Control Module assembly
• Disconnect three Electronic Ignition con­
nectors.
• Remove three Electronic Ignition bracket fixing
bolts, and remove Electronic
Ignition assembly
with high tension cables.
10. Throttle body
• Remove four fixing bolts.
11.
Vacuum hoses
• Disconnect vacuum hoses on canister VSV and
Exhaust
Gas Recirculation VSV from the
throttle body.
12.
Positive Crankcase Ventilation hose
• Disconnect from common chamber.
13. Fuel Pressure
Control Valve vacuum hose
• Disconnect from common chamber.
14.
Canister vacuum hose
• Disconnect from common chamber.
15.
Exhaust Gas Recirculation Valve assembly
• Remove five bolts from common chamber,
exhaust manifold and cylinder head cover.
16.
Common chamber duct
• Remove four bolts, four nuts and three bracket
fixing bolts, then remove the
common
chamber.
• Disconnect ground cable from rear side of
common chamber.
ENGINE (V6 3.2L DOHC AND SOHC) 6A1 47
17. Throttle body
• Disconnect Engine Coolant hose from throttle
body.
• Disconnect Idle Air Control Valve and Throttle
Position Sensor connectors.
18.
Common chamber
• Remove six bolts and two nuts.
• Remove fixing bolts on common chamber
bracket, then the
common chamber.
19.
Fuelhoses
• Disconnect feed and return fuel hoses from fuel
pipes, and remove
two bracket fixing bolts on
the cylinder head cover.
20. Fuel injector connectors
• Disconnect connectors from injectors.
• Disconnect thermo sensor connector.
21.
Intake manifold
• Remove two fixing bolts and four nuts.
22. Engine
Coolant manifold
• Disconnect heater hose.
• Remove four fixing bolts.
23.
Power steering pump drive belt
24. Air Conditioning compressor drive belt
25. Generator drive belt
26. Power steering pump
27. Fan pulley assembly
28. Crankshaft pulley assembly
I®J • Using special tool J-8614-01, hold crankshaft
pulley.
•
Remove center bolt, then the pulley.
29. Oil cooler hose
• Remove two cooler hose bracket fixing bolts on
the timing belt cover.
30. Timing belt cover
31. Pusher
CAUTION:
The pusher prevents air from entering the oil
chamber. Its rod must always be facing upward.
32.
Timing belt
w CAUTIONS:
' 1) Do not bend or twist the belt, otherwise its
core could
be damaged. The belt should not
be bent at a radius less than 30mm.
2) Do not allow oil or other chemical substances
to come in contact
with the belt. They will
shorten the belt life.
3) Do not attempt to pry or stretch the belt with a
screwdriver
or any other tool during
installation.
4) Store timing belt in a cool and dark place.
Never expose the belt to direct sunlight
or
heat.