torque ISUZU TROOPER 1995 Workshop Manual

10-74 BODY
1++1 REMOVAL
Preparation: Disconnect the battery ground cable
1. Rear combination light (RH)
2. Tailgate trim panel (RH)
• Refer to "TAILGATE TRIM PANEL (RH)" in
this section.
3. Tailgate harness connection (Fig. 10·145)
• Disconnect the tailgate harness connection.
4. Tailgate fixing bolt (Fig. 10.146)
5. Tailgate assembly (RH)
6. Tailgate hinge
• Remove the hinge fixing bolts (Fig. 10-147).
Fig.
10-145
Seal
Fig. 10-146
~ O@
Setting mark I
Fig. 10-147
I••IINSTALLATION
To install, follow the removal steps in the reverse
order, noting the
following point .
1. Apply chassis grease to the tailgate hinge
moving surface.
2. Align tailgate fitting to the body by referring to
"BODY DIMENSION" in this section.
3. Tighten the hinge bolts to the specified torque.
~~~ Torque N·m (lb·ft) I 34 (25)
•

TAILGATE STRIKERS
ADJUSTMENT (fig. 10-148)
Fixing bolt
Fig. 10-148
TAILGATE TRIM PANEL (LH)
Tailgate panel ip
SECTION A -A
1
BODY 10-75
1. Loosen striker screws (or bolts).
2. Tap with plastic hammer to align.
3. Tighten the striker screws (or bolts).
~~~ Screw 15 (11) Torque N-m (lb·ft/lb-in) f--8-0 -1t--+-1
-2-(-'-1 -
04-)-
Fig. 10-149
Removal steps 1. Cap and screw 2. Tailgate trim panel (LH)
Installation steps
To install, follow the removal steps in the reverse order.

TAILGATE LOCK ASSEMBLY (LH)
1
BODY 10-77
Removal steps 1. Tailgate trim panel (LH) 2. Waterproof sheet
3. Tailgate lock assembly
Installation steps To install, follow the removal
steps in the reverse order.
Fig. 10-153
E) REMOVAL
Preparation: Disconnect the battery ground cable
1. Tailgate trim panel (LH)
• Refer to "TAILGATE TRIM PANEL (LH)" in
this section.
2. Waterproof sheet (Fig. 10-154)
•
Taking notice of the tailgate harness, peel
the water
proof sheet off the tailgate panel
carefully.
Fig. 10-154
3. Tailgate lock assembly {LH) (Fig. 10-155)
•
Disconnect locking links (Arrow marks
positions) and remove the
3 fixing screws.
l••liNSTALLATION
To install, follow the removal steps in the reverse
order, noting the
following points.
1. Apply chassis grease to the lock assembly and
striker
moving surface.
2. Tighten the door lock fixing screws to the
specified torque.
~~~ Torque N·m (lb·in) I 8 (69)
3. Check that the tailgate lock operates correctly
after
installing it.
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Fig. 10-157
Clip
Tailgate lock seal
Fig. 10-158
I••! INSTALLATION
')

To install, follow the removal steps in the reverse
order,
noting the following points.
1. Apply chassis grease to the lock assembly and
striker
moving surface.
2. Tighten the tailgate lock fixing bolts to the
specified torque.
~~~ Torque N·m (lb·in) I 12 (104)
3. Check that the tailgate lock operates correctly
after installing it.
BODY 10-79
TAILGATE INSIDE LOCK KNOB
2. Tailgate inside lock knob
Fig. 10-159
1•+1 REMOVAL
Preparation: Disconnect the battery ground cable
1. Tailgate trim panel (LH)
• Refer to "TAIL GATE TRIM PANEL (LH)" in
this section.
2. Tailgate inside lock knob
• Take care of cushion to turn the lock knob
counterclockwise.
I••IINSTALLATION
To install, follow the removal steps in the reverse
order.

I••IINSTALLATION
To install, follow the removal steps in the reverse
order,
noting the following points.
1. For the anti-theft system, install the push rod
of the key switch to the key cylinder while
pressing it so that there is not continuity
between the key switch side connector
terminals No. GS-2 and GS-4. (Fig. 10-163)
2. Tighten the outside handle and key cylinder
fixing bolts to the specified torque.
~~~ Torque N·m (lb·in) I 9 (78)
B REMOVAL
1. Tailgate stopper assembly
I••! INSTALLATION
1. Tailgate stopper assembly
• Tighten the fixing bolts
torque.
~~~ Torque N·m (lb·in) I
BODY 10-81
to the specified
12 (104)
•
Apply chassis grease to the stopper moving
surface.
3. Check that the outside handle and key cylinder TAILGATE DOVE-TAIL
operate correctly after installing them.
Fig.
10-163
TAILGATE STOPPER ASSEMBLY
T~
Fig. 10-164
1. Dove-tail
Tailgate
striker
Tailgate( LH)
1. Dove-tail
Fig. 10-165
1••1 REMOVAL
1. Tailgate dove-tail
I••IINSTALLATION
1. Tailgate dove-tail
• Apply chassis grease to the dove-tail (@)
moving surface.
• Tighten the fixing bolts to the specified
torque.
~~~ Torque N·m Ob·in) I 12 (104)

10-82 BODY
TAILGATE DOVE-TAIL STRIKER
I~FI ADJUSTMENT (Fig. 10-166)
Dove-tail striker 1/
\~!
Fig. 10-166
1. Loosen striker bolts.
2. Tap with plastic hammer to align (Fig. 10-167).
3. Tighten striker bolts.
~~~ Torque N·m (lb.in) I 12 (104)
Gaps between Dove-tail striker and bracket,
!@and@ ) 0 mm (No clearance).
Dove-tail bracket
Fig. 10-167
TAILGATE FRAME COVER (LH)
0. j High mount stop light
1. Tailgate frame cover (LH)
Fig. 10-168
1+•1 REMOVAL
Preparation:
Disconnect the battery ground cable
1. Tailgate frame cover (Fig. 10-169}
• Pull the tailgate frame cover out.
• Disconnect the washer tube at the nozzle and
pull the washer tube out from the frame cover.
• Disconnect the rear defogger and pull the
harness
from the cover.
High mount stop light
Tailgate frame cover
Fig. 10-169
•

TAILGATE MAIN WEATHERSTRIP
~~~~~
A
~
1====1=-~ 1. Tailgate main weatherstrip
Fig. 10-178
1••1 REMOVAL
1. Tailgate main weatherstrip
• Pull the weatherstrip out from body panel.
I••IINSTALLATION
1. Tailgate main weatherstrip
• Align the @ and @ positions to the corners
of ~he body panel, and install the tailgate
mam weatherstrip with no clearance left
between them while tapping gently it with a
plastic hammer.
SPARE TIRE CARRIER
1 . Spare tire
2. Spare tire carrier
Fig. 10-179
1••1 REMOVAL
1. Spare tire
2. Spare tire carrier
~ • Spare tire carrier nut wrench: J-34355 (Fig.
10-180)
Fig. 10-180
I••IINSTALLATION
2. Spare tire carri,er
BODY 10-85
• Tighten the carrier fixing bolts to the
specified torque.
~~~ Torque N-m (lb-ft) I 31 (23)
1. Spare tire
• Tighten the spare tire fixing bolts to the
specified torque.
~~~ Torque N-m (lb·ft) I 118 (87)

1++1 REMOVAL
Preparation:
Disconnect the battery ground cable
1. Front cover
2. Rear cover
• Remove the cover fixing screw from the rear
inner cover (W/Power seat)
3. Door sill plate
4. Rear seat foot rest (l·W·B)
• Refer to "REAR SEAT FOOT REST" in this
section.
5. Riser cover (L·W·B)
6. Seat belt warning connector (Driver's side
only)
1•!•1 DISASSEMBLY (Fig. 10-182)
Long Wheel Base Spring washer
Bushing
5
Release wire
BODY 10-87
7. Front seat assembly
•
Disconnect the power seat connector (W/
Power seat)
I++IINSTALLATION
To install, follow the removal steps in the reverse
order,
noting the following point.
1. Tighten the front seat assembly fixing bolts to
the specified torque.
~~~ Torque N-m (lb·ft) 40 (30)
2. The longest bolt is installed to the rear inner
side fixing location (W/Power seat)
9a
Fig. 10-182

9a. Guide holder
• Pull the guide holder out from the seat back
assembly.
"-"' 9b. Trim cover
• Remove the trim cover hog rings from the
back side
of seat back.
• With close attention paid to the hog rings
and
wire which connect the trim cover and
the pad and frame assembly, remove the
trim cover while turning it up.
9c. Pad
& frame assembly
10. Seat adjuster
• Disconnect the release wire and remove the
fixing
bolts (Fig. 10-188).
•
Remove the seat belt buckle assembly.
11. Height adjuster
11a.
Spacer (W/0 Height adjuster)
12. Seat cushion assembly
12a.
Trim cover
• Remove the trim cover hog rings from the
back side
of the seat cushion .assembly.
• With close attention paid to the hog rings
and
wire which connect the trim cover and
the pad and frame assembly, remove the
trim cover while turning it up.
12b. Frame assembly
12c. Pad assembly
Release wire
Fig. 10-188
1•:.1 REASSEMBLY
To reassembly, follow the disassembly steps in the
reverse order, noting the
following point.
1. Tighten the fixing bolts to the specified torque.
• Refer to "TORQUE SPECIFICATIONS" in this
section.
BODY 1o-89

10-92 BODY
9a. Guide holder
• Pull the guide holder out from the seat back
assembly.
9b. Trim cover
• Remove the trim cover hog rings from the
back side
of seat back.
• With close attention paid to the hog rings
and
wire which connect the trim cover and
the pad and
frame assembly, remove the
trim cover while turning it up.
9c. Pad
& frame assembly
10.
Seat adjuster
• Disconnect the release wire and remove the
fixing bolts (Fig. 10-196).
•
Remove the seat belt buckle assembly.
11. Walk-in assembly
11a. Height adjuster
11 b. Spacer (W /0 Height adjuster)
12. Seat cushion
assembly
12a. Trim cover
• Remove the trim cover hog rings from the
back side
of the seat cushion assembly.
•
With close attention paid to the hog rings
and
wire which connect the trim cover and
the pad and
frame assembly, remove the
trim cover while turning it up.
12b. Frame
assembly
12c. Pad assembly
Release wire
Fig. 10-196
1•!+1 REASSEMBLY
To reassembly, follow the disassembly steps in the
reverse order,
noting the following point.
1. Tighten the fixing bolts to the specified torque.
• Refer to "TORQUE SPECIFICATIONS" in this
section.
•