torque ISUZU TROOPER 1995 Workshop Manual

BODY 1G-109
E) INSTALLATION REAR SEAT LOCK ASSEMBLY
2. Rear seat buckle assembly
"-"' • Fix the buckle to the rotation stopper and
tighten the anchor bolt to the specified
torque. (Fig. 10-227)
Fig. 10-227
1~1 Torque N-m (lb-ft) I 39 (29)
1. Seat lock cover (l·W·B)
I --j I
3. Rear seat lock ---~~ai~~'"ll assembly
' 1. Seat lock cover
~
Fig. 10-228
1••1 REMOVAL
1. Seat lock cover (Fig. 10-226)
2. Rear seat
buckle assembly
3. Rear seat lock assembly
• Disconnect the link connecting the lock
assemblies
on the both sides (bench type &
S-W·B).
I••! INSTALLATION
To install, follow the removal steps in the reverse
order,
noting the following point.
1. Tighten the seat lock fixing bolts to the
specified
torque.
~~~ Torque N·m (lb·ft) 42 (31)

10-110 BODY
REAR SEAT STRIKERS
2. Rear seat striker ,_,_.
1. Striker cover
Fig. 10-229
1••1 REMOVAL
Preparation: Folding the rear seat assembly to the
front direction.
1. Luggage floor box (L·W·B)/Striker cover
(S·W·B)
2. Rear seat striker
I••IINSTALLATION
To install, follow the removal steps in the reverse
order,
noting the following point.
1. Tighten the striker fixing bolts to the specified
torque.
~~~ Torque N-m (lb.ft) J 40 (30)
•

10-114 BODY
3. Sun roof glass
• Remove the 8 fixing screws. (Fig. 10-237)
NOTE:
If shims are used between the sun roof set
plate and the glass, note the number of shims
used.
u Sun roof glass
Fig. 10-237
l·u·IINSTALLATION
1. Sun roof weatherstrip
• Clean the body panel of the weatherstrip
fixing portion.
• Weatherstrip cannot be reused. Always
replace with a new one.
• Be sure to install sun roof weatherstrip so
that the white marking side of weatherstrip is
on the
front side of the vehicle. (Fig. 10-238)
~M"""' looodo"
Section@-@
Sun roof weatherstrip
Fig. 10-238
3. Sun roof glass
• Temporary install the glass to the sun roof
frame.
• Open and shut the sun roof 4 to 5 times to
position correctly the sun roof weather strip
and the glass in the longitudinal and
latitudinal setting positions.
• Insert the original shims between the sun
roof set plate and the glass.
•
Tighten the sun roof glass fixing screws to
the specified torque.
~~~ _T_o_rq~u_e ____ N_·m __ (l_b_·i_n)~l ______ 1_0_(8_7_) ____ _
• After the sun roof glass is installed, check
the roof panel and sun roof glass for vertical
install
position. If out of standard, adjust
with shim.
For the installation standard, refer to "BODY
DIMENSION" in this section.
2. Decoration cover
SUN ROOF DEFLECTOR
2. Sun roof deflector
Fig. 10-239
1••1 REMOVAL
Preparation: Open the sun roof
1. Fixing screws
2.
Sun roof deflector
l•+liNSTALLATION
To install, follow the removal steps in the reverse
order.
•

3. Sun roof frame complete assembly
• Disconnect the sun roof harness connection.
• Remove the 2 fixing nuts (front side) and 4
fixing bolts (each side) from the frame
complete.
NOTE:
Be sure to remove the frame complete while
supporting it.
I+•IINSTALLATION
3. Sun roof frame complete assembly
• Tighten the frame complete fixing bolts and
nuts
to the specified torque.
~~~ Torque N-m (lb-in) j
1•!•1 DISASSEMBLY
Disassembly steps 1. Sun roof deflector 2. Sunshade 3. Sun roof glass 4. Sun roof control unit 5. Sun roof motor
6. Sun roof drive unit assembly 7. Sun roof frame assembly
Reassembly steps To reassemble, follow the disassembly steps in the reverse
order.
10 (87)
7
BODY 10-117
• After installing the frame compelte, loosen
the sun roof glass fixing nuts and adjust the
sun
roof glass setting position. Refer to
"SUN ROOF GLASS" installation steps in
this section.
2. Sun roof drain hose
1. Headlining
Outer tube fixing screw
Limit switch
Fig. 10-244

2. Use a new nylon washer. Peel off the adhesive
tape
of the washer to install the nylon washer
to the air deflector (Fig. 10-250).
3. Install the air deflector to the roof by referring
to the specified values shown in the illustration
(Fig. 10-251).
Rear air deflector
Fig. 10-251
4. Tighten the deflector fixing to the specified
torque.
~~~ Torque Bolt 6
(52) N·m (lb·in) 1----t-----'-------'-----Nut 8 (69)
BODY 10-123

10-134 BODY
CHILD RESTRAINT
CHILD SEAT TETHER ANCHOR BRACKET
Plastic plug is provided at three places on the
luggage floor panel. Remove a center one of the
plugs from the floor panel. Install the bracket to the
hole where the plug is removed.
Alternatively, the bracket may be installed to the
right-hand
or left-hand plug hole.
I••IINSTALLATION (Fig. 10-273)
,/<(!.., )~ ~ .., "' ' "'"' '''-'"-"' ' Plug '
'-."" anchor bracket r ... -- Child seet tether ~~ ~ anchor bracket : ~ ~
~Front ~ ~ ,.
-®liJ ', • :
~loom~ __ j
F?»
Fig. 10-273
1. Turn the plug counterclockwise to remove it.
2. Install the bracket such that its tether belt hook
hole is facing to the front of the vehicle.
3. Tighten the fixing bolt to the specified torque.
~~~ Torque N-m (lb·ft) 20 (14)

10-136 BODY
MAIN DATA AND SPECIFICATIONS
TORQUE SPECIFICATIONS
34(25)
Fig. 10-277
N·m (lb.ft) ~

CONVERSION TABLE A-1
APPENDIX A
CONVERSION TABLES
CONTENTS
Length ........................................................................\
........ A-1
Area ........................................................................\
.......... A-2
Volume ........................................................................\
....... A-3
Mass ........................................................................\
......... A-5
Pressure ........................................................................\
...... A-6
Torque ........................................................................\
....... A-7
Temperature ........................................................................\
.. A-8
LENGTH
MILLIMETERS TO INCHES
INCHES TO MILLIMETERS
mm in. mm in. mm in. mm in. in. mm in. mm
1
0.0394 26 1.0236 51 2.0079
76 2.9921 1/64 0.3969 33/64 13.0969
2 0.0787 27 1.0630
52 2.0472 77 3.0315
1/32 0.7938 17/32 13.4938
3 0.1181
28 1.1024
53 2.0866 78 3.0709
3/64 1.1906 35/64 13.8906
4 0.1575 29 1.1417
54 2.1260
79 3.1102
1/16 1.5875 9/16 14.2875
5 0.1969
30 1.1811
55 2.1654
80 3.1496 5/64 1.9844 37/64 14.6844
6 0.2362
31 1.2205 56 2.2047 81 3.1890 3/32 2.3813 19/32 15.0813
7 0.2756 32 1.2598
57 2.2441
82 3.2283
7/64 2.7781 39/64 15.4781
8 0.3150
33 1.2992
58 2.2835
83 3.2677
1/8 3.1750 5/8 15.8750
9 0.3543
34 1.3386
59 2.3228
84 3.3071 9/64 3.5719 41/64 16.2719 10 0.3937 35 1.3780 60 2.3622
85 3.3465 5/32 3.9688
21/32 16.6688 11 0.4331 36 1.4173 61 2.4016
86 3.3858 11/64 4.3656 43/64 17.0656
12 0.4724
37 1.4567
62 2.4409
87 3.4252
3/16 4.7625 11/16 17.4625
13 0.5118
38 1.4961 63 2.4803
88 3.4646 13/64 5.1594 45/64 17.8594
14 0.5512
39 1.5354 64 2.5197
89 3.5039 7/32 5.5563 23/32 18.2563
15 0.5906 40 1.5748 65 2.5591 90 3.5433 15/64 5.9531 47/64 18.6531
16 0.6299
41 1.6142 66 2.5984 91 3.5827 1/4 6.3500 3/4 19.0500
17
0.6693 42
1.6535
67 2.6378
92 3.6220 17/64 6.7469 49/64 19.4469
18 0.7087 43 1.6929
68 2.6772
93 3.6614 9/32 7.1438 25/32 19.8438 19 0.7480 44 1.7323
69 2.7165
94 3.7008 19/64
7.5406 51/64
20.2406
20 0.7874 45 1.7717
70 2.7559
95 3.7402 5/16 7.9375 13/16 20.6375
21 0.8268 46 1.8110 71 2.7953
96 3.7795 21/64 8.3344 53/64
21.0344
22 0.8661 47
1.8504
72 2.8346
97 3.8189 11/32 8.7313 27/32 21.4313
23 0.9055
48 1.8898 73 2.8740
98 3.8583 23/64 9.1281 55/64 21.8281
24 0.9449
49 1.9291 74 2.9134 99 3.8976 3/8 9.5250 7/8 22.2250
25 0.9843
50 1.9685 75 2.9528
100 3.9370
25/64 9.9219 57/64 22.6219
13/32 10.3188
29/32 23.0188
101 3.9764 111 4.3701 121 4.7638 131 5.1575 27/64 10.7156 59/64 23.4156
102 4.0157 112
4.4094
122 4.8031
132 5.1969
7/16 11.1125 15/16 23.8125
103 4.0551
113 4.4488 123 4.8425 133 5.2362 29/64 11.5094 61/64 24.2094
104 4.0945 114
4.4882 124 4.8819
134 5.2756 15/32
11.9063 31/32 24.6063
105 4.1339 115
4.5276
125 4.9213
135 5.3150
31/64 12.3031 63/64 25.0031
106 4.1732 116
4.5669 126 4.9606 136 5.3543
107 4.2126 117
4.6063 127 5.0000
137 5.3937
108 4.2520 118
4.6457 128 5.0394
138 5.4331 1/2 12.7000
1 25.4000
-109
4.2913
119 4.6850
129 5.0787
139 5.4724
110 4.3307 120 4.7244 130 5.1181 140 5.5118

CONVERSION TABLE A-7
TORQUE
FOOT POUNDS TO KILOGRAMMETERS
ft. lbs. 0 1 2 3 4
5 6 7 8 9 ft. lbs.
kg-m kg-m kg-m kg-m
kg-m kg-m kg-m kg-m kg-m kg-m
-0.138 0.277 0.415
0.553 0.691 0.830 0.968 1.106 1.244 -
10 1.383 1.521 1.659 1.797 1.936 2.074 2.212 2.350 2.489 2.627 10
20 2.765 2.903 3.042
3.180 3.318 3.456 3.595 3.733 3.871 4.009 20
30 4.148 4.286 4.424 4.562 4.700 4.839 4.977 5.115 5.253 5.392 30
40 5.530 5.668 5.807 5.945 6.083 6.221 6.360 6.498 6.636 6.774 40
50 6.913 7.051 7.189 7.328 7.466 7.604 7.742 7.881 8.019 8.157 50
60 8.295 8.434 8.572 8.710 8.848 8.987 9.125 9.263 9.401 9.540 60
70 9.678 9.816 9.954 10.093 10.231 10.369 10.507 10.646 10.784 10.922 70
80 11.060 11.199 11.337 11.475 11.613 11.752 11.890
12.028 12.166 12.305 80
90 12.442 12.581 12.719 12.858 12.996 13.134 13.272 13.410 13.549 13.687 90
100 13.826 13.964 14.102 14.240 14.379 14.517 14.655 14.793 14.932 15.070 100
KILOGRAMMETERS TO FOOT POUNDS
kg-m 0 1 2 3
4 5 6 7 8 9 kg-m
ft.lbs.
ft.lbs. ft.lbs. ft. lbs. ft.lbs. ft.lbs. ft.lbs. ft.lbs. ft.lbs. ft.lbs.
-7.23 14.47 21.70 28.93 36.17 43.40 50.63 57.86 65.10 -10 72.33 79.56 86.80 94.03 101.26 108.50 115.73 122.96 130.19 137.43 10
20 144.66 151.89 159.13 166.36 173.59 180.83 188.06 195.29 202.52 209.76 20
30 217.00 224.22 231.46 238.69 245.92 253.16 260.39 267.62 274.85 282.09 30
40 289.32
296.55 303.79 311.02 318.25 325.49 332.72 339.95 347.18 354.42 40
50 361.65 368.88 376.12 383.35 390.58 397.82 405.05 412.28 419.51 426.75 50
60 433.98 441.21 448.45
455.68 462.91 470.15 477.38 484.61 491.84 499.08 60
70 506.31 513.54 520.78 528.01 535.24 542.48 549.71 556.94 564.17 571.41 70
80 578.64 585.87 593.11 600.34
607.57 614.81 622.04 629.27 636.50 643.74 80
90 650.97 658.20 665.44 672.67 679.90 687.14 694.37 701.60 708.83 716.07 90
100 723.30 730.53 737.77 745.00 752.23 759.47 766.70 773.93 781.16 788.40 100
KILOGRAMMETERS TO NEWTONMETERS
kg-m 0 1 2 3 4
5 6 7 8 9 kg-m
N-m N-m N-m N-m
N-m N-m N-m N-m N-m N-m
- -9.81
19.61 29.42 39.23 49.03 58.84 68.65 78.45 88.26 -10 98.07 107.87 117.68 127.49
137.29 147.10 156.91 166.71 176.52 186.33 10
20 196.13 205.94 215.75 225.55 235.36 245.17 254.97 264.78 274.59 284.39 20
30 294.20 304.01 313.81 323.62 333.43 343.23 353.04 362.85 372.65 382.46 30
40 392.27 402.07 411.88 421.69 431.49 441.30 451.11 460.91 470.72 480.53 40
50 490.33 500.14 509.95 519.75 529.56 539.37 549.17 558.98 568.79 578.59 50
60 588.40 598.21 608.01 617.82
627.63 637.43 647.24 657.05 666.85 676.66 60
70 686.47
696.27 706.08 715.89 725.69 735.50 745.31 755.11 764.92 774.73 70
80 784.53 794.34 804.15 813.95 823.76 833.57 843.37 853.18 862.99 872.79 80 90 882.60 892.41 902.21 912.02 921.83 931.63 941.44 951.25 961.05 970.86 90
100 980.67
990.47 1000.28 1010.08
1019.89 1029.70 1039.50 1049.31 1059.12 1068.92 100
NEWTONMETERS TO KILOGRAMMETERS
N-m 0 10 20 30 40 50 60 70 80 90 N-m
kg-m
kg-m kg-m kg-m kg-m kg-m kg-m kg-m kg-m kg-m
- -1.020 2.039 3.059 4.079 5.099 6.118
7.138 8.158 9.177 -100 10.197 11.217 12.236 13.256 14.276 15.296 16.315 17.335 18.355 19.374 100
200 20.394 21.414 22.433 23.453 24.473 25.493 26.512 27.532 28.552 29.571 200 300 30.591 31.611 32.630 33.650 34.670 35.690 36.710 37.729 38.749 39.768 300 400 40.789
41.808 42.827 43.847
44.867 45.887 46.906 47.926 48.946
49.965 400 500 50.986 52.005 53.024 54.044 55.064 56.084 57.103 58.123 59.143 60.162 500 600 61.183 62.202 63.221 64.241
65.261 66.281 67.300 68.320 69.340 70.359 600
700 71.380 72.399 73.418 74.438 75.458 76.478 77.497 78.517 79.537 80.556 700 800 81.577 82.596 83.615 84.635 85.655 86.675 87.694 88.714 89.734 90.753 800 900 91.774 92.793 93.812 94.832 95.852 96.872 97.891 98.911 99.931 100.950 900 1000 101.972 102.990 104.009
105.029 106.049 107.069 108.088 109.108 110.128 111.147 1000