valve JAGUAR X308 1998 2.G Workshop Manual

Ignition coil
failure(s)
HT sho

rt to ground (tracking)
check rubber boots for cracks/damage
Spark plug
failure/fouled/incorrect
gap
Cy
linder compression low
F

uel delivery pressure (low/high)
F

uel injectors restricted/leaking
Fuel contamination


P

AS pulley bolts loose (see Service

Action S462)
W
orn camshaft/broken valve
springs
P
inpoint Test
A.
.
Check fuel
pressure,
REFER to Section 310
-00
Fuel
Sy

stem
- General
Information
.
Chec
k fuel injectors,
REFER to Fuel Injectors
- in t
his
section.
Check service actions.
P0301Misfire
detected, Cyl 1
R
EFER to possible sources for P0300
R
EFER to actions for P0300.
P0302Misfire

detected, Cyl 3
P0303Misfire

detected, Cyl 5
P0304Misfire

detected, Cyl 7
P0305Misfire

detected, Cyl 2
P0306Misfire

detected, Cyl 4
P0307Misfire

detected, Cyl 6
P0308Misfire

detected, Cyl 8
P0460F

uel level sense signal performance
Fue
l level sensor
to instrument
cluster circuits in termittent short
or open circuit
F
uel level sensor failure
Instrument cluster
faul
t (incorrect
fuel level data)
F
or fuel level sensor tests,GO to
Pinpoint Test B.
.
P1224Throttl
e control position error
Thro
ttle adaptations not performed

after battery disconnect
TP se
nsor disconnected
TP se

nsor to ECM sense circuits;
open circuit, hi gh resistance
Throttl
e motor relay failure
Th

rottle motor relay to ECM circuit

fault
Throttl
e motor relay power supply
open circuit
ECM ground circuit faul
t (relay coil
drive)
Throttl
e motor to ECM drive
circuits; open circuit, short circuit, high resistance
Throttl
e motor failure
Throttl

e body failure
Carry
out the throttle adaptation
procedure,
REFER to Section 303
-14
Electronic
Engine

Controls
.
ECM adaptations. For
throttle motor
relay tests, throttle position sensor tests, ECM ground tests,
REFER to Section 303
-14
Electronic
Engine

Controls
.
P1229Throttl

e motor control circuit
malfunction
Throttl
e motor disconnected
Throttl

e motor to ECM drive
circuits; short circuit or open circuit
Throttl
e motor failure
Fo
r throttle moto
r relay tests,
REFER to Section 303
-14
Electronic
Engine

Controls
.
P1250Engine

load malfunction
Air
intake leak
Engine

breather leak
TP se

nsor circuit fault (DTC P0121)

Throttl
e valve spring failure
F
or air intake system,
REFER to Section 303
-12
Intake Air

Distribu
tion and Filtering
.
Chec
k engine breather system for
leaks. For TP sensor tests,
REFER to Section 303
-14
Electronic
Engine

Controls
.
P1313Right-hand cylinders misfire rate
cat
alyst damage (this DTC will flag
only when accompanied by an
individual cylinder misfire DTC: P0300-P0308)
R
efer to possible causes for P0300-P0308
R
efer to actions for P0300-P0308.
P1314L

eft-hand cylinders misfire rate
catalyst damage (this DTC will flag only when accompanied by an
individual cylinder misfire DTC: P0300-P0308)
R
efer to possible causes for P0300-P0308
R
efer to actions for P0300-P0308.

Fuel Char
ging and Controls - Fu
el Injectors4.0L SC V8 - AJ26
Remo
val and Installation
Remov
a
l
Installation
1. Disc onne
ct battery ground cable (IMPORTANT, see SRO
86.15.19 for further information).
2. WARNING: BEFORE PROCEEDING, IT IS ESSENTIAL THAT
THE WARNING NOTES GIVEN IN SECTION 100-00 (UNDER THE
HEADING 'SAFETY PRECAUTIONS') ARE READ AND
UNDERSTOOD.
Depressurize fuel syst em; refer to 19.50.02.
3. Drain radiator coolant; refer to 2
6.10.01.
4. Remove air cleaner cover / inta ke assembly; refer 19.10.30.
5. Remove throttle body; refer to 19.70.04.
6. Remove throttle induction elbo w; refer to (SC) 19.70.28.
7. Remove exhaust gas re-circulation valve (EGR) if fitted; refer
to 17.45.01.
8. Remove supercharger outlet duct and gasket; refer to
18.50.16.
9. Remove coolant outlet pipe; refer to (SC) 26.31.08 .
10. Remove supercharger drive belt; refer to 18.50.08.
11. Remove supercharger assembly; refer to 18.50.15.
12. Remove bank 1 or 2 charge air cooler as required; refer to
18.50.18 and / or 18.50.19.

13 . Di
sconnect fuel injector harness.
1. Disconnect injector connectors.
2. Loosen two nuts which se cure harness to camshaft
cover.
3. Reposition harness to al low access to injectors.

14. CAUTI
ON: Take care to avoi
d dropping any objects or
foreign matter into induction ma nifold with the fuel injectors
removed.
Remove fuel injector(s). 1. Prise out injector retaining clip, ensuring that it is not
ejected and lost. Note orientation of the clip.
2. Using a suitable implemen t, carefully lever injector
from fuel rail.
3. Discard injector O-rings.
15 . Cle
an all mating faces.

1.
Install
fuel injector(s).
1. Install new O-rings, lubricated with petroleum jelly, to
fuel injector.
2. Install fuel in jector into fuel rail. Press firmly until it is
felt to click into place.
3. Hold injector firmly down and fit injector securing clip
in the correct orientation.

2. Conne
ct fuel injector harness.
1. Reposition harness.
2. Tighten nuts which secure harness to camshaft cover.
3. Re-connect injectors.
3. Install charge air c ooler; refer to 18.50.18 and / or 18.50.19.
4. Install supercharger asse mbly; refer to 18.50.15.
5. Install supercharger driv e belt; refer to 18.50.08.
6. Install coolant outlet pi pe; refer to 26.31.08.
7. Install throttle induction elbow; refer to 19.70.28.
8. Install exhaust gas re-circulation valve (EGR) if applicable;
refer to 17.45.01.
9. Install throttle body ; refer to 19.70.04.
10. Install supercharger outlet duct; refer to 18.50.16.
11. Install air cleaner cover / intake assembly; re fer to 19.10.30.
12. Refill cooling system; refer to (SC) 26.10.01 .
13. Reconnect battery ground cable (IMPORTANT, see SRO
86.15.15 for further information).

• NO
TE: When performing electrical voltag
e or resistance tests, always use a digital multimeter (DMM) accurate to 3
decimal places, and with an up-t o-date calibration certificate. When testing resistance, always take the resistance of the
DMM leads into account.
• NOTE: Check and rectify basic faults before beginning diagnostic ro utines involving pinpoint tests.
Sym
ptom Chart
Sy
m
ptom
Possib
l
e source
Acti
o
n
Engine
cranks, but does
not fire
Secu
rit
y system /Immobiliser
engaged
Harness Fue l
system
ECM fault

Contact deal er techni
cal support for
information on security system. Check fuel
system pressure,
REFER to: Fuel System Pressure Check
(310
-
00 Fuel System - Genera l Information, General
Procedures).
For ECM tests,
REFER to: Electronic Engine Controls
(303
-14
Electronic Engine Co ntrols, Diagnosis and
Testing).
Engine cranks and
fi
res, but will not
start
Fu
el pump relay
Fuel

pump
Cyl
i
nder compression loss
(short-term. Refer to bulletin; 303-52)
Engine coolan t
temperature
(ECT) sensor
Spark plugs fouled, gapp
ed
incorrectly
Ignition coil fail
ure(s)
Check f
o
r water ingress into
spark plug wells
HT sho rt to ground (tracking)
check rubber
boots for
cracks/damage
Fo
r fuel pump relay tests,
REFER to: Fuel Charging and Controls
(303
-04

Fuel Charging and Controls, Diagnosis and Testing).
Check fuel pressure,
REFER to: Fuel System Pressure Check
(310
-
00 Fuel System - Genera l Information, General
Procedures).
For compression loss, REFER to the technical service bulletins. For ECT sensor tests,
REFER to: Electronic Engine Controls
(303
-14
Electronic Engine Co ntrols, Diagnosis and
Testing).
For spark plug tests, GO to Pinpoint Test B.
.
For ign i
tion system tests, GO to Pinpoint Test
A.
.
Diff
icult to start cold
Batt
ery Fuel
pump
Cyl
i
nder compression loss
(short-term. Refer to bulletin; 303-52)
Spark plugs fouled, gapp
ed
incorrectly
F o
r battery information,
REFER to: Battery and Cables
(414
-01 Battery,

Mounting and Cables, Description and Operation).
Check fuel pressure.
REFER to: Fuel System Pressure Check
(310
-
00 Fuel System - Genera l Information, General
Procedures).
For compression loss, REFER to the technical service bulletins. For spark plug tests, GO to
Pinpoint Test B.
. For ig
nition system tests, GO
to Pinpoint Test A.
.
Diff
icult to start hot
Roc
h
ester valve
Injec
t
or leak
Purge
val
ve
Fue
l
pump
Engine coolan
t
temperature
(ECT) sensor
F or R
ochester
valve test,
REFER to: Electronic Engine Controls
(303
-14
Electronic Engine Co ntrols, Diagnosis and
Testing).
For injector leak test, REFER to technical
service bulletins. Check fuel pressure. For evaporative emissions components,
REFER to: Evaporative Emissions
(303
-13
Evaporative Emissions, Diagnosis and Testing).
For ECT sensor tests,
REFER to: Electronic Engine Controls
(303
-14
Electronic Engine Co ntrols, Diagnosis and
Testing).
D iff
icult to start after hot soak
(vehicle standing after engine has reached operating temperature)
Roc h
ester valve
Injec
t
or leak
Purge
val
ve
Fue
l
pump
Engine coolan
t
temperature
(ECT) sensor
F or R
ochester
valve test,
REFER to: Electronic Engine Controls
(303
-14
Electronic Engine Co ntrols, Diagnosis and
Testing).
For injector leak test, REFER to technical service bulletins. Check fuel pressure,
REFER to: Fuel System Pressure Check
(310
-
00 Fuel System - Genera l Information, General
Procedures).

Diagnostic Trouble Code (D
TC) index
D
iagnostic Trouble Code (DTC) Index
DT

C
De
scription
Possib
le Source
Acti
on
P0300Ran

dom misfire detected
ECM t
o ignition coil primary circuit
faults (cylinder misfire detected
DTCs also logged)
Ignition coil
ground circuit; open
circuit, high resistance
F
uel injector circuit fault(s)
(injector DTCs also logged)
Ignition coil
failure(s)
Check f

or water ingress into spark
plug wells
HT sho
rt to ground (tracking)
check rubber boots for
cracks/damage
Spark plug
failure/fouled/incorrect
gap
Cy
linder compression low
F

uel delivery pressure (low/high)
F

uel injectors restricted/leaking
Fuel contamination


P

AS pulley bolts loose (see Service

Actions)
W
orn camshaft/broken valve
springs
For ign
ition system tests,GO
to Pinpoint Test A.
. For
inje
ctor circuit tests,
REFER to: Fuel Charging and
Controls (30
3-04 Fuel
Charging and Controls,
Description and Operation).
Check compressions. For
spark plug tests,GO to
Pinpoint Test B.
.
Check fuel
pressure,
REFER to: Fuel System
Pressure Check (31
0-00 Fuel
System - General
Information, General
Procedures).
For fuel injectors,
REFER to: Fuel Charging and
Controls (30
3-04 Fuel
Charging and Controls,
Diagnosis and Testing).
For fuel tank and lines
information,
REFER to: Fuel Tank and
Lin
es

(310-01 Fuel Tank and
Lines, Description and
Operation).
Check PAS pulley bolt torque
(REFER to technical service
bulletins). For engine
information,
REFER to: Specifications

(3
03-01 Engine,
Specifications).
P0301Misfire
detected, Cyl 1
R
EFER to possible sources for P0300
R
EFER to actions for P0300.
P0302Misfire

detected, Cyl 3
P0303Misfire

detected, Cyl 5
P0304Misfire

detected, Cyl 7
P0305Misfire

detected, Cyl 2
P0306Misfire

detected, Cyl 4
P0307Misfire

detected, Cyl 6
P0308Misfire

detected, Cyl 8
P0351Igni

tion coil primary/secondary circuit
malfunction, cyl 1
ECM to
ignition module primary
circuit open circuit, short circuit to
ground, high resistance
Igni
tion module to ignition coil
primary circuit open circuit, short
circuit to ground, high resistance
Ignition modu
le ground circuit
open circuit, hi gh resistance
Ignition coil
failure
Ignition modul

e failure
F
or ignition circuit tests,GO to

Pinpoint Test A.
.
P0352Igni
tion coil primary/secondary circuit
malfunction, cyl 3
P0353Igni
tion coil primary/secondary circuit
malfunction, cyl 5
P0354Igni
tion coil primary/secondary circuit
malfunction, cyl 7
P0355Igni
tion coil primary/secondary circuit
malfunction, cyl 2
P0356Igni
tion coil primary/secondary circuit
malfunction, cyl 4
P0357Igni
tion coil primary/secondary circuit
malfunction, cyl 6
P0358Igni
tion coil primary/secondary circuit
malfunction, cyl 8
P1313Misfire rate
catalyst damage, Right-hand
cylinders. NOTE. This DTC will flag only
when accompanied by a random or
individual cylinder misfire DTC; P0300,
R
efer to possible causes for P0300-P0308
R
efer to actions for P0300-
P0308.

En
gine Emission Control -
Torque Specific
ations


De

scription
Nmlb
-ft
lb
-in
EGR valve tube to EGR valv

e retaining bolts
2115-
Exhaus

t manifold to EGR valve tube retaining bolts
2115-
Exhaus

t manifold to EGR valve tube retaining nuts
2115-
Evaporati

ve emission canister purge valve retaining bolts
6-53
EGR valve to th

rottle body elbow retaining bolts
129-

Diagnostic Trouble Code (D
TC) Index
Pinpoint Tests
Fue
l lines
Harness damage


Throttl

e sensors
Throttl

e motor
Spark plugs

fouled
Ignition coil

failure(s)
HT sho

rt to ground (tracking) check
rubber boots for cracks/damage
Exhaus
t gas recirculation (EGR)
F
or air intake syst
em information,
REFER to Section 303
-12
Intake Air

Distribu
tion and Filtering
.
F
or fuel pressure
regulator tests,
REF
ER to Section 303
-04
Fuel
Charging and Con

trols
.
F
or fuel line information,
REFER to Section 310
-01
Fuel Tank

and Lines.
F
or throttle sensor
circuit tests,
REFER to Section 303
-14
Electronic
Engine

Controls
.
Fo
r throttle motor
circuit tests,
REFER to Section 303
-04
Fuel
Charging and Con

trols
.
For ign
ition system tests,
REFER to Section 303
-07
Engine
Ignition.
Inspe
ct EGR components, for circuit
tests, GO to Pinpoint Test A.
.
DT
C
De
scription
Possib
le Source
Acti
on
P0400Exhaus

t gas
recirculation (EGR) flow malfunction
EGR
valve connector pins high
resistance
EGR pipe/exhaust manifold leak EGR pipe block
ed
EGR val

ve stuck open/closed,
blocked
EGR
valve failure
Check the EGR pi
pe, valve and manifold for
leaks/blockages. Check the EGR valve function.
For EGR valve circuit tests,GO to Pinpoint Test A.
.
P0405Exhaus
t gas
recirculation (EGR) drive
circuits open circuit
EGR valve power supply circuit o
pen circuit
EGR valve t

o ECM drive circuit
pair - EGR pins 1/3, 4/6 open circuit, high resistance
EGR val
ve failure (stepper motor
open circuit)
F
or EGR valve circuit tests,GO to Pinpoint Test
A.
.
P0406Exhaus
t gas
recirculation (EGR) drive
circuits short circuit
EGR valve t
o ECM drive circuit
pair - EGR pins 1/3, 4/6 short
circuit to ground or high voltage
EGR val
ve failure (stepper motor
short circuit)
F
or EGR valve circuit tests,GO to Pinpoint Test
A.
.
P
INPOINT TEST A : DTC P0400, P0405; EGR VALV
E FLOW MALFUNCTION/DRIVE CIRCUITS OPEN
CIRCUIT
TE
ST
CONDITIONS
D
ETAILS/RESULTS/ACTIONS
A1: CHECK

THE EMS POWER SU
PPLIES TO THE EGR VALVE
D
isconnect the EGR valve electrical connector, PI34.
1
Turn the ignition swi

tch to the ON
position.
2
Make sure the EMS re lay i
s energized.
Vehicles with AJ26 engine:
Me
asure the voltage between PI34, pins 02 and 05 (WP) and GROUND
Vehicles with AJ27 engine:
Me
asure the voltage between PI34, pins 02 and 05 (WU) and GROUND
3
Is th

e voltage at either pin less than 10 volts?
Yes

RE
PAIR the circuit between the EGR valve and battery. This circuit includes the EMS relay and the
EMS fuse box. For additional info rmation, refer to the wiring diagrams. CLEAR the DTC. TEST the
system for normal operation.
No GO to A2
.
A2: CHECK THE EGR VALVE COIL WIND
INGS FOR CONTINUITY
Meas
ure t
he resistance between pins 04 and 06 of the EGR valve.
1
Meas
ure t
he resistance between pins 01 and 03 of the EGR valve.
2
Is either resi
stance
greater
than 80 ohms?
Yes INSTALL a new EGR valve.
REFER to Exhaust Gas Recirculation (EGR) Valve
- in thi
s section.
CLEAR the DTC. TEST the syst em for normal operation.
No GO to A3
.
A3: CHECK THE EGR VALVE COIL WINDINGS TO
POWER SUPPLY CIRCUIT FOR CONTINUITY
Meas
ure t
he resistance between pins 02 and 03 of the EGR valve.
1
Meas
ure t
he resistance between pins 05 and 06 of the EGR valve.
2
Is either resi
stance greater
than 80 ohms?
Yes INSTALL a new EGR valve.
REFER to Exhaust Gas Recirculation (EGR) Valve
- in thi
s section.
CLEAR the DTC. TEST the syst em for normal operation.
No GO to A4
.
A4: CHECK THE EGR VALVE T
O ECM
CIRCUITS FOR HIGH RESISTANCE
Disc
onnect the battery negative terminal.
Vehicles with AJ26 engine:
D i
sconnect the ECM electrical connector, EM12
Meas
ure t
he resistance between the following:
PI34, pin
0
4 (YU) and EM12, pin 01 (YU)
PI34,
pi
n 01 (YG) and EM12, pin 02 (YG)
PI34, pin
0
6 (YN) and EM12, pin 03 (YN)
PI34,
pi
n 03 (YR) and EM12, pin 04 (YR)
Vehicles with AJ27 engine:
D i
sconnect the ECM electrical connector, EM85
Meas
ure t
he resistance between the following:
PI34, pin
0
4 (YU) and EM85, pin 03 (YU)
PI34, pi

n 01 (YG) and EM85, pin 04 (YG)
PI34, pi

n 06 (YR) and EM85, pin 09 (YR)
PI34, pi

n 03 (YR) and EM85, pin 10 (YR)
1
Are an

y of the resistances greater than 5 ohms?
Yes REPAIR the high resistance circui t. For additional information, refer to the wiring diagrams. CLEAR
the DTC. TEST the system for normal operation.
No GO to A5
.
A5: CHECK THE EGR VALVE T
O ECM CIRCUITS FOR SHORT TO HIGH VOLTAGE
R
e
connect the battery negative terminal.
1
Meas
ure t
he voltage between the following:
PI34, pin
0
4 (YU) and GROUND
PI34, pin
0
1 (YG) and GROUND
PI34, pin
0
6 (YN) and GROUND
PI34, pin
0
3 (YR) and GROUND
2
Are any of th
e volt
ages greater than 3 volts?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No

GO to A6.
A6: CHECK
THE EGR VALVE TO ECM
CIRCUITS FOR SHORT TO GROUND
Meas
ure the resistance between the following:
PI34, pin

04 (YU) and GROUND
PI34, pin

01 (YG) and GROUND
PI34, pin

06 (YN) and GROUND
PI34, pin

03 (YR) and GROUND
1
Are

any of the resistances less than 10,000 ohms?
Yes REPAIR the short circuit. For addi tional information, refer to the wiring diagrams. CLEAR the DTC.
TEST the system for normal operation.
No Contact dealer technical support for advice on possible ECM failure.

Engine Emission
Control - Exhaus
t Gas Recirculation (EGR) Valve
Remo
val and Installation
Remov
a
l
1.
Re
move the engine cover.
For additional informat ion, refer to Section 501
-05
Interior
Trim and Ornamen
t
ation
.

2. Disc
onnect the evaporative emission canister purge valve
electrical connector.

3. Detac
h and reposition the evaporative emission canister purge
valve.

4. NOTE : Cap the coolan
t hose
to minimize coolant loss.
Disconnect the coolant hose.
5. Disconnect the exhaust gas recirc ulation (EGR) valve electrical
connector.