ECU JAGUAR X308 1998 2.G Repair Manual

THAT TOOL STEM
DOES NOT ROTATE AND DISTURB POSITION
OF DOWEL IN SUSPENSION TURRET.
Engage dowel of special tool 204-111 in suspension turret and
rotate to position across slot.
8. Lower vehicle onto stands.

9. Ro
tate tool adjuster to tension spring.

10 . R
emove wheel speed sensor se
curing screw and withdraw
sensor from vertical link.

11 . R
emove nut securing tie rod oute
r ball joint to steering arm.
12. Release ball joint from vertical link.
1. Install special tool 211-098 on tie rod outer ball joint.
2. Tighten tool bolt to rele ase taper pin from vertical
link.

13
.
Remove special tool from ball joint and position tie rod for
access.

14
.
Remove nut securing upper wish bone ball joint to vertical
link.

15
.
CAUTION: Do not use special tool 211-098 in the
following procedure as this will damage the ball joint gaiter.
Release upper wishbone ball joint from vertical link/hub
assembly.
1. Install special tool 204-192 on ball joint.
2. Tighten tool bolt to rele ase ball joint taper pin from
vertical link.

16
.
Raise upper wishbone to release ball joint pin from vertical
link.
17. Remove nut securing lower wishbone ball joint to vertical link.

In
stallation


18
. To
prevent damage to lower ball
joint, secure vertical link to
road spring using strong wire.

19 . CAUTI
ON: Do not use special tool 211-098 in the
following procedure as this will damage the ball joint gaiter.
Release lower wishbone ball joint from vertical link/hub
assembly. 1. Install special tool 204-293 on ball joint.
2. Tighten tool bolt to rele ase ball joint taper pin from
vertical link.
20 .
R
emove special tool 204-293 from ball joint.
21. Clean all suspension to vertical link/hub assembly mating
surfaces.

1. Position verti c
al link/ hub asse
mbly on upper ball joint taper
pin.
2. Position vertical link/ hub asse mbly on lower ball joint taper
pin, install securing nut and tighten to 60-80Nm.

3. Install nu
t securing upper ball jo
int to vertical link and tighten
to 60-80Nm.

4. P
osition tie rod ball joint taper
pin on steering arm and install
and tighten securing nut to 71-85Nm.

5. Inst
all wheel speed sensor.
Posi

tion wheel speed sensor on vertical link.
Inst

all sensor securing bolt
and tighten to 8-10Nm.
6. Remove wire temporarily securing vertical link to road spring.
7. Install br ake disc.
8. Release tension on road spring.
R
otate adjuster of special tool 204-111 to release spring
tension.

Front Susp
ension - Wheel
Knuckle and Wheel Hub Assembly Conversion
Re
moval and Installation
Remov

al
S
pecial Tool(s)

R

oad spring compressor
204-111 (JD115)

Taper separator

211-098 (JD 100)

Front
suspension ball joint splitter
204-192 (JD 219)

Bal
l joint splitter
204-293
1. Raise front of vehicle and support on stands. Refer to Section
100-02.
2. Remove appropriate road wheel. Refer to 74.20.05.
3. Remove brake disc. Refer to 70.10.12.
4. Using wire or string, secure brak e caliper to road spring to take
weight off brake hose.
5. Raise vehicle sufficient to provide access for special tool 204-
111.

6. R
emove nut and bolt securing stabilizer bar link arm to lower
wishbone.
7. Remove nut securing link arm ba ll joint to stabilizer bar and
remove link arm from vehicle.

13
.
Remove nut securing tie rod oute r ball joint to steering arm.

14
.
Release ball joint from vertical link.
1. Install special tool 211-098 on tie rod outer ball joint.
2. Tighten tool bolt to rele ase taper pin from vertical
link.
15. Remove special tool from ball joint and position tie rod for
access.

16
.
Remove nut securing upper wish bone ball joint to vertical
link.
17. CAUTION: Do not use special tool 211-098 in the
following procedure as this will damage the ball joint gaiter.
Release upper wishbone ball joint from vertical link/hub
assembly.

1.
Install special tool 204-192 on ball joint.
2. Tighten tool bolt to rele ase ball joint taper pin from
vertical link.

18 . Raise
upper wishbone to release
ball joint pin from vertical
link.

19 . R
emove nut securing lower wishbone
ball joint to vertical link.

20. To
prevent damage to lower ball
joint, secure vertical link to
road spring using strong wire.
21. CAUTION: Do not use special tool 211-098 in the
following procedure as this will damage the ball joint gaiter.
Release lower wishbone ball joint from vertical link/hub
assembly. 1. Install special tool 204-293 on ball joint.

I
nstallation

2
. Tighten tool bolt to rele
ase ball joint taper pin from
vertical link.
22. Remove vertical link/bearing assembly.
23. Remove special tool 204-293.
24. Clean all suspension to vertical link/hub assembly mating
surfaces.
25. Repeat procedure steps 2 to 24 on opposite side of vehicle.

1. Position modi
fied vertical link/
hub assembly on upper ball joint
taper pin.

2. Position verti
cal link/ hub asse
mbly on lower ball joint taper
pin, install securing nut and tighten to 60-80Nm.

3. Install nu
t securing upper ball jo
int to vertical link and tighten
to 60-80Nm.

4. Po
sition tie rod ball joint taper
pin on steering arm and install
and tighten securing nut to 71-85Nm.

5. Instal
l wheel speed sensor.
Positi

on wheel speed sensor on vertical link.
Inst
al
l sensor securing bolt
and tighten to 8-10Nm.
6. Remove wire temporarily securing vertical link to road spring.
7. Install br ake disc.

8. Re
lease tension on road spring.
Ro

tate adjuster of special tool 204-111 to release spring
tension.
R e
move special tool and adaptor from spring.

9. Position new link ass
embly on
lower wishbone and install but
do not tighten bolt.
10. Position new link arm ball joint stud in stabilizer bar and
install but do not tighten nut.

11
.
Tighten new link arm to wishbone nut and bolt to 41-54Nm.

12
.
Secure new link arm to stabilizer bar.
Tigh
ten link arm to stabilizer bar nut to 60-80Nm.
Check that ball

joint freed
om of movement has been
maintained.
13. Install road wheel. Refer to 74.20.05.
14. Repeat procedure steps 1 to 13 on opposite side of vehicle.
15. Raise front of vehicle, remove stands and lower vehicle.
16. Carry out steering geometry an d wheel alignment checks and
if necessary adjust. Refer to 57.65.01.