torque JAGUAR XFR 2010 1.G Workshop Manual

Engine - V8 S/C 5.0L Petrol - Flexplate
Removal and Installation

Removal


NOTE: Removal steps in this procedure may contain installation details. Published: 11-May-2011

1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).


2. CAUTION: Make sure to support the vehicle with axle stands.
Raise and support the vehicle.

3. Refer to: Transmission - V8 5.0L Petrol/V8 S/C 5.0L Petrol (307-01B Automatic Transmission/Transaxle - TDV6 3.0L Diesel /V8 5.0L Petrol/V8
S/C 5.0L Petrol, Removal).

4. CAUTIONS:


Install all the bolts finger tight before final tightening.


The bolts can only be used 3 times, mark the bolts
with a center punch. If 2 punch marks are visible, discard
the bolts.
Make sure that no components fall off during removal.
Install the bolts in the noted position.

NOTES:


Make sure the crankshaft and flexplate mating faces
are clean before installation.


Make sure that the crankshaft is not rotated.


Tighten the retaining bolts working diagonally.
Torque:
Stage 1:45 Nm Stage 2:90°
Installation

1. To install, reverse the removal procedure.

7. CAUTIONS:


Be prepared to collect escaping oil.


Be prepared to collect escaping coolant.

Torque: 13 Nm









8. CAUTION: Make sure that these components are
installed to the noted removal position.


NOTE: Install a new gasket.

Installation
1. CAUTIONS:


Use only a plastic scraper when removing the sealing
material.


Use lint free cloth.


Make sure that the mating faces are clean and free of
corrosion and foreign material.

Apply RTV sealant WSE-M4G323-A6 (Loctite 5901G)
to the areas shown, and tighten the bolts within 7
minutes.
Apply a bead of sealant, 2.5 mm diameter, to the
area indicated.








2. NOTE: Tighten the bolts in the sequence shown.
Torque: 12 Nm
















3. Refer to: Engine Oil Level Sensor (303-14D Electronic Engine Controls - V8 S/C 5.0L Petrol, Removal and Installation).

Installation

1. Torque: 8 Nm 2. CAUTIONS:


Make sure that the mating faces are clean and free of foreign material.


Use only a plastic scraper when removing the sealing material.

Apply RTV sealant WSE-M4G323-A6 (Loctite 5901G) to the areas
shown, and tighten the bolts within 7 minutes.



























3. NOTE: Tighten the bolts in the indicated sequence.
Torque: 25 Nm

4. CAUTIONS:
Make sure that the mating faces are clean and free of foreign material.
Use only a plastic scraper when removing the sealing material.

Apply RTV sealant WSE-M4G323-A6 (Loctite 5901G) to the areas
shown, and tighten the bolts within 7 minutes.
















5. NOTE: Tighten the bolts in the indicated sequence.
Torque: 12 Nm





















6. CAUTION: Make sure that the mating faces are clean and free of foreign
material.

Apply RTV sealant WSE-M4G323-A6 (Loctite 5901G) to the areas shown, and
tighten the bolts within 7 minutes.

7. CAUTION: Make sure that the mating faces are clean and free of
foreign material.


NOTE: Install new lower timing cover.

Install the bolts, but do not tighten fully at this stage.

Special Tool(s): 303-1433

























8. NOTE: Tighten the bolts in the indicated sequence.
Torque:
M6 12 Nm M8 20 Nm








9. Remove the special tool.

10. Torque: 12 Nm

11.
12. Torque: 10 Nm
















Special Tool(s): 303-1442, 303-1443
















13. Remove the special tools.


14. NOTE: Tighten the bolts in the indicated sequence.

Torque: 11 Nm www.JagDocs.com

15.
16.
17.
18. Torque: 11 Nm

























Torque: 11 Nm

















NOTE: Lubricate the fuel rail high-pressure fuel pump bucket with clean
engine oil.
















CAUTION: Tighten the Torx screws a turn at a time until the correct
torque is achieved.


NOTE: Lubricate the fuel rail high-pressure fuel pump O-ring seal with
clean engine oil.

Torque: 11 Nm

19.
20.
21.
22. Loosen the Torx screws half a turn each.





































NOTE: Lubricate the fuel rail high-pressure fuel pump bucket with clean
engine oil.
















CAUTION: Tighten the Torx screws a turn at a time until the correct
torque is achieved.


NOTE: Lubricate the fuel rail high-pressure fuel pump O-ring seal with
clean engine oil.

Torque: 11 Nm

26.
















27.
28. CAUTION: Care must be taken when positioning the fuel rail
high-pressure fuel pump cover to one side.


NOTE: Fuel rail high-pressure fuel pump cover shown removed for
clarity.

Torque: 11 Nm










CAUTION: Care must be taken when positioning the fuel rail
high-pressure fuel pump cover to one side.


NOTE: Fuel rail high-pressure fuel pump cover shown removed for
clarity.

Torque: 11 Nm








NOTES:


Do not tighten at this stage.


Remove and discard the blanking caps.