LAND ROVER DISCOVERY 2002 User Guide
Manufacturer: LAND ROVER, Model Year: 2002, Model line: DISCOVERY, Model: LAND ROVER DISCOVERY 2002Pages: 1672, PDF Size: 46.1 MB
Page 11 of 1672
CONTENTS
8CONTENTS
Knock sensor (KS) .......................................................................................................................... 18-2-76
Air cleaner assembly .................................................................................................................... 18-2-77
Element - air filter .......................................................................................................................... 18-2-78
Cable - throttle ................................................................................................................................ 18-2-78
Sensor - Mass Air Flow (MAF) ...................................................................................................... 18-2-79
Throttle Body .................................................................................................................................. 18-2-80
Plenum chamber............................................................................................................................. 18-2-81
Sensor - throttle position (TP) ....................................................................................................... 18-2-82
Valve - idle air control (IACV) ....................................................................................................... 18-2-82
Injectors ......................................................................................................................................... 18-2-83
Actuator - cruise control ................................................................................................................ 18-2-84
Vacuum control unit - up to 03MY .................................................................................................. 18-2-85
Vacuum control unit - from 03MY ................................................................................................... 18-2-85
Cable - cruise control ..................................................................................................................... 18-2-86
Switch - cruise control (on/off) ........................................................................................................ 18-2-87
Switch - cruise control (set/resume) .............................................................................................. 18-2-87
Switch - clutch pedal - cruise control ............................................................................................ 18-2-88
ECU - Cruise control ..................................................................................................................... 18-2-88
FUEL DELIVERY SYSTEM - Td5 ............................................................. 19-1-1
DESCRIPTION AND OPERATION
Fuel delivery system component location ....................................................................................... 19-1-1
Fuel tank and breather components ............................................................................................... 19-1-2
Description ...................................................................................................................................... 19-1-3
Operation ........................................................................................................................................ 19-1-11
ADJUSTMENTS
Fuel system purging ....................................................................................................................... 19-1-13
Fuel tank - drain .............................................................................................................................. 19-1-13
REPAIRS
Switch - inertia - fuel cut-off ............................................................................................................ 19-1-15
Pump - fuel .................................................................................................................................... 19-1-15
Tank - fuel ..................................................................................................................................... 19-1-17
Solenoid - fuel filler flap release .................................................................................................... 19-1-18
Switch - fuel filler flap release - up to 03MY ................................................................................... 19-1-18
Switch - fuel filler flap release - from 03MY .................................................................................... 19-1-19
FUEL DELIVERY SYSTEM - V8 ............................................................... 19-2-1
DESCRIPTION AND OPERATION
Fuel delivery system ....................................................................................................................... 19-2-1
Fuel tank and breather components (all except NAS) .................................................................... 19-2-2
Fuel tank and breather components (NAS) .................................................................................... 19-2-3
Description ...................................................................................................................................... 19-2-4
Operation ........................................................................................................................................ 19-2-10
ADJUSTMENTS
Fuel tank - drain .............................................................................................................................. 19-2-11
REPAIRS
Switch - inertia - fuel cut-off ............................................................................................................ 19-2-13
Pump - fuel .................................................................................................................................... 19-2-13
Tank - fuel ...................................................................................................................................... 19-2-15
Filler tube - fuel ............................................................................................................................. 19-2-16
Page 12 of 1672
CONTENTS
CONTENTS 9
Solenoid - fuel filler flap release ...................................................................................................... 19-2-17
Switch - fuel filler flap release - up to 03MY .................................................................................... 19-2-17
Switch - fuel filler flap release - from 03MY..................................................................................... 19-2-18
COOLING SYSTEM - Td5 ........................................................................ 26-1-1
DESCRIPTION AND OPERATION
Cooling system component layout .................................................................................................. 26-1-2
Cooling system coolant flow ........................................................................................................... 26-1-4
Description ...................................................................................................................................... 26-1-5
Operation ........................................................................................................................................ 26-1-10
ADJUSTMENTS
Drain and refill ................................................................................................................................ 26-1-13
REPAIRS
Fan - viscous .................................................................................................................................. 26-1-15
Radiator ......................................................................................................................................... 26-1-15
Thermostat ..................................................................................................................................... 26-1-17
Pump - coolant ............................................................................................................................... 26-1-18
COOLING SYSTEM - V8 .......................................................................... 26-2-1
DESCRIPTION AND OPERATION
Cooling system component layout .................................................................................................. 26-2-2
Cooling system coolant flow ........................................................................................................... 26-2-4
Description ...................................................................................................................................... 26-2-6
Operation ........................................................................................................................................ 26-2-10
ADJUSTMENTS
Drain and refill ................................................................................................................................. 26-2-13
REPAIRS
Fan - viscous................................................................................................................................... 26-2-15
Radiator ......................................................................................................................................... 26-2-15
Thermostat ...................................................................................................................................... 26-2-18
Gasket - coolant pump .................................................................................................................. 26-2-18
MANIFOLDS AND EXHAUST SYSTEMS - Td5 ...................................... 30-1-1
DESCRIPTION AND OPERATION
Manifold component layout ............................................................................................................. 30-1-1
Exhaust system component layout ................................................................................................. 30-1-2
Description ...................................................................................................................................... 30-1-3
REPAIRS
Pipe - front ..................................................................................................................................... 30-1-5
Gasket - inlet manifold ................................................................................................................... 30-1-6
Gasket - exhaust manifold ............................................................................................................. 30-1-8
Page 13 of 1672
CONTENTS
10 CONTENTS
MANIFOLDS AND EXHAUST SYSTEMS - V8......................................... 30-2-1
DESCRIPTION AND OPERATION
Exhaust manifold component layout ............................................................................................... 30-2-1
Inlet manifold component layout ..................................................................................................... 30-2-2
Exhaust system component layout ................................................................................................. 30-2-4
Description ...................................................................................................................................... 30-2-5
REPAIRS
Front pipe........................................................................................................................................ 30-2-9
Intermediate pipe/silencer .............................................................................................................. 30-2-10
Tail pipe .......................................................................................................................................... 30-2-11
Heat shield - brake servo - Without Secondary Air Injection .......................................................... 30-2-11
Heat shield - brake servo - With Secondary Air Injection .............................................................. 30-2-12
Gasket - inlet manifold - lower ........................................................................................................ 30-2-12
Gasket - exhaust manifold ........................................................................................................... 30-2-16
Gasket - inlet manifold - upper - Without Secondary Air Injection .................................................. 30-2-17
Gasket - inlet manifold - upper - With Secondary Air Injection ..................................................... 30-2-19
CLUTCH - Td5 .......................................................................................... 33-1-1
DESCRIPTION AND OPERATION
Clutch components ......................................................................................................................... 33-1-2
Hydraulic operation ......................................................................................................................... 33-1-4
Description ...................................................................................................................................... 33-1-6
Operation ........................................................................................................................................ 33-1-10
ADJUSTMENTS
Clutch hydraulic system - bleed ...................................................................................................... 33-1-11
REPAIRS
Clutch assembly ........................................................................................................................... 33-1-13
Master cylinder .............................................................................................................................. 33-1-14
Bearing and lever - clutch release ................................................................................................ 33-1-15
Slave cylinder ................................................................................................................................. 33-1-15
CLUTCH - V8 ............................................................................................ 33-2-1
DESCRIPTION AND OPERATION
Clutch components ......................................................................................................................... 33-2-2
Hydraulic operation ......................................................................................................................... 33-2-4
Description ...................................................................................................................................... 33-2-6
Operation ........................................................................................................................................ 33-2-10
ADJUSTMENTS
Clutch hydraulic system - bleed ...................................................................................................... 33-2-11
REPAIRS
Clutch assembly ............................................................................................................................ 33-2-13
Master cylinder ............................................................................................................................... 33-2-14
Bearing and lever - clutch release ................................................................................................ 33-2-15
Slave cylinder ................................................................................................................................. 33-2-15
Page 14 of 1672
CONTENTS
CONTENTS 11
MANUAL GEARBOX - R380 .................................................................... 37-1
DESCRIPTION AND OPERATION
R380 gearbox ................................................................................................................................. 37-1
Gearbox casings, gear change and oil pump ................................................................................ 37-2
Selector shaft and forks, synchromesh assemblies and gear train ................................................ 37-4
R380 gearbox cross section ........................................................................................................... 37-6
Description ...................................................................................................................................... 37-7
Operation ........................................................................................................................................ 37-8
ADJUSTMENTS
Spring - gear lever bias .................................................................................................................. 37-9
REPAIRS
Housing - gear selector .................................................................................................................. 37-11
Gearbox - V8................................................................................................................................... 37-12
Gearbox - Diesel ............................................................................................................................. 37-16
Seal - gearbox mainshaft ............................................................................................................... 37-20
Seal - input shaft ............................................................................................................................ 37-21
Cooler - oil - gearbox - Diesel ......................................................................................................... 37-22
Cooler - oil - gearbox - V8 ............................................................................................................... 37-23
Switch - Reverse light ................................................................................................................... 37-24
OVERHAUL
Shaft - output ................................................................................................................................. 37-25
Synchroniser - gearbox - set ......................................................................................................... 37-29
Fork - set - selector shaft .............................................................................................................. 37-31
Shaft - gearbox - input .................................................................................................................. 37-32
Extension - gearbox rear ................................................................................................................ 37-35
Pump - gearbox oil ......................................................................................................................... 37-37
Filter - gearbox oil ......................................................................................................................... 37-38
Gear - 5th gear set ........................................................................................................................ 37-38
Synchronizer assembly - 5th/reverse ............................................................................................ 37-39
5th gear - layshaft ......................................................................................................................... 37-40
Bearing - layshaft rear support ...................................................................................................... 37-42
Bearing - output shaft rear support ............................................................................................... 37-43
Shaft - reverse idler ....................................................................................................................... 37-44
Housing - gear selector mechanism ............................................................................................. 37-46
Lever - gear change ...................................................................................................................... 37-47
Housing - clutch ............................................................................................................................ 37-48
Cover - front ................................................................................................................................... 37-49
TRANSFER BOX - LT230SE .................................................................... 41-1
DESCRIPTION AND OPERATION
LT230SE transfer box ..................................................................................................................... 41-1
Transfer box cross section .............................................................................................................. 41-2
Main casing components – Vehicles up to 03 model year .............................................................. 41-4
Main casing components – Vehicles from 03 model year ............................................................... 41-5
Differential components – Vehicles up to 03 model year ................................................................ 41-6
Differential components – Vehicles from 03 model year ................................................................. 41-7
Front output housing components – Vehicles up to 03 model year ................................................ 41-8
Front output housing components – Vehicles from 03 model year ................................................. 41-10
Rear output housing components ................................................................................................... 41-12
Description ...................................................................................................................................... 41-13
Page 15 of 1672
CONTENTS
12 CONTENTS
Operation ........................................................................................................................................ 41-19
ADJUSTMENTS
Cable - high/low selector ................................................................................................................ 41-21
REPAIRS
Bottom cover - transfer box ......................................................................................................... 41-23
Transfer box - Diesel ...................................................................................................................... 41-24
Transfer box - V8 ............................................................................................................................ 41-27
Gasket - rear cover plate ................................................................................................................ 41-30
Switch - differential lock - Up to 03 MY ........................................................................................... 41-30
Cable - high/low selector ................................................................................................................ 41-31
Oil seal - input shaft ...................................................................................................................... 41-32
Seal - front output shaft .................................................................................................................. 41-33
Seal - rear output shaft ................................................................................................................... 41-34
Gasket - rear output shaft housing ................................................................................................. 41-35
Solenoid - interlock - Up to 03 MY .................................................................................................. 41-36
Sensor - neutral ........................................................................................................................... 41-36
Sensor - oil temperature ................................................................................................................ 41-37
Switch - high low - warning ........................................................................................................... 41-37
OVERHAUL
Intermediate gear assembly ......................................................................................................... 41-39
Differential assembly ................................................................................................................... 41-42
Dog clutch - differential lock .......................................................................................................... 41-57
Input gear/bearing .......................................................................................................................... 41-60
Low gear - differential ................................................................................................................... 41-62
AUTOMATIC GEARBOX - ZF4HP22 - 24 ................................................ 44-1
DESCRIPTION AND OPERATION
Automatic gearbox component layout ............................................................................................ 44-1
Control schematic ........................................................................................................................... 44-2
Description ...................................................................................................................................... 44-4
Operation ........................................................................................................................................ 44-17
ADJUSTMENTS
Cable - selector ............................................................................................................................. 44-21
Stall test .......................................................................................................................................... 44-21
REPAIRS
Cable and lever assembly - selector .............................................................................................. 44-23
Selector indicator .......................................................................................................................... 44-24
Switch - starter inhibitor ................................................................................................................. 44-24
Seal - selector shaft ........................................................................................................................ 44-25
Gearbox - convertor and transfer gearbox - Diesel ....................................................................... 44-26
Gearbox - convertor and transfer gearbox - V8 ............................................................................ 44-30
Torque converter and oil seal ......................................................................................................... 44-34
Housing - torque converter ............................................................................................................ 44-35
Gasket - intermediate plate ............................................................................................................ 44-37
Intermediate plate .......................................................................................................................... 44-38
Pump - fluid .................................................................................................................................... 44-40
Seal - rear extension housing ......................................................................................................... 44-41
Gasket - rear extension housing. .................................................................................................. 44-42
Parking pawl assembly. ................................................................................................................ 44-43
Gasket - oil sump ........................................................................................................................... 44-44
Filter - oil ........................................................................................................................................ 44-45
Cooler - fluid - Td5 .......................................................................................................................... 44-45
Page 16 of 1672
CONTENTS
CONTENTS 13
Cooler - fluid - V8 ........................................................................................................................... 44-46
Valve body assembly ..................................................................................................................... 44-47
Seal - valve body ........................................................................................................................... 44-49
Pressure regulator ......................................................................................................................... 44-50
Lock-up solenoid valve (MV 3) ....................................................................................................... 44-51
Solenoids - shift control valves (MV 1 & 2) .................................................................................... 44-51
Harness - solenoid valves .............................................................................................................. 44-52
Electronic control unit - automatic transmission .............................................................................. 44-53
PROPELLER SHAFTS ............................................................................. 47-1
DESCRIPTION AND OPERATION
Propeller shaft component layout ................................................................................................... 47-1
Description ...................................................................................................................................... 47-2
REPAIRS
Propeller shaft - front ..................................................................................................................... 47-5
Propeller shaft - rear ...................................................................................................................... 47-5
Flexible coupling ............................................................................................................................ 47-6
OVERHAUL
Propeller shaft ................................................................................................................................. 47-7
REAR AXLE .............................................................................................. 51-1
DESCRIPTION AND OPERATION
Rear axle component layout ........................................................................................................... 51-1
Description ...................................................................................................................................... 51-2
REPAIRS
Differential - assembly .................................................................................................................... 51-5
Seal - differential pinion ................................................................................................................. 51-7
OVERHAUL
Differential assembly ...................................................................................................................... 51-9
FRONT AXLE............................................................................................ 54-1
DESCRIPTION AND OPERATION
Front axle component layout........................................................................................................... 54-1
Description ...................................................................................................................................... 54-2
REPAIRS
Differential - assembly .................................................................................................................... 54-5
Seal - differential pinion ................................................................................................................ 54-7
Seal - oil - front axle casing ........................................................................................................... 54-9
Constant velocity joint - drive shaft ................................................................................................ 54-11
STEERING ................................................................................................ 57-1
DESCRIPTION AND OPERATION
Page 17 of 1672
CONTENTS
14 CONTENTS
Steering system component layout................................................................................................. 57-1
Steering column assembly and intermediate shaft ......................................................................... 57-2
Steering box.................................................................................................................................... 57-4
Description ...................................................................................................................................... 57-5
Operation ........................................................................................................................................ 57-15
ADJUSTMENTS
Steering box - check and adjust ..................................................................................................... 57-17
Hydraulic system - bleed ................................................................................................................ 57-18
Steering linkage - centralise ......................................................................................................... 57-18
Wheel alignment - front ................................................................................................................. 57-19
Power steering pressure check - diesel models ............................................................................. 57-20
Power steering pressure check - V8 LHD models .......................................................................... 57-22
Power steering pressure check - V8 RHD models ......................................................................... 57-24
REPAIRS
Power steering box - V8 ................................................................................................................. 57-27
Power steering box - LHD - diesel .................................................................................................. 57-30
Steering box - RHD - diesel ............................................................................................................ 57-34
Seal - input shaft - steering box ..................................................................................................... 57-37
Seal - output shaft - steering box ................................................................................................... 57-38
Pump - power steering - V8 ............................................................................................................ 57-39
Pump - power steering - diesel ....................................................................................................... 57-41
Steering column assembly and lock ............................................................................................... 57-42
Shaft - intermediate and universal joint - steering column ............................................................ 57-44
Nacelle - steering column ............................................................................................................... 57-47
Drop arm - steering box ................................................................................................................ 57-47
Ball joint - track rod ....................................................................................................................... 57-48
Ball joint - drag link ....................................................................................................................... 57-49
Drag link ........................................................................................................................................ 57-50
Damper - steering ......................................................................................................................... 57-51
Steering wheel ............................................................................................................................... 57-51
FRONT SUSPENSION .............................................................................. 60-1
DESCRIPTION AND OPERATION
Front suspension component layout (ACE torsion bar shown)....................................................... 60-1
Front suspension components (ACE torsion bar shown) ............................................................... 60-2
Description ...................................................................................................................................... 60-4
DESCRIPTION AND OPERATION
ACE system component layout....................................................................................................... 60-9
ACE system control diagram .......................................................................................................... 60-10
Description - ACE ........................................................................................................................... 60-11
Operation ........................................................................................................................................ 60-25
ADJUSTMENTS
ACE hydraulic system bleeding ..................................................................................................... 60-27
Fluid level check - ACE system ...................................................................................................... 60-27
REPAIRS
Bushes - Panhard rod ................................................................................................................... 60-29
Ball joint - upper - steering knuckle ............................................................................................... 60-30
Ball joint - lower - steering knuckle ................................................................................................. 60-31
Steering knuckle ........................................................................................................................... 60-32
Road spring - front ........................................................................................................................ 60-34
Wheel hub....................................................................................................................................... 60-35
Damper - front ............................................................................................................................... 60-37
Page 18 of 1672
CONTENTS
CONTENTS 15
Bushes - radius arm ...................................................................................................................... 60-39
ECU - ACE ..................................................................................................................................... 60-40
Accelerometer - ACE - upper ........................................................................................................ 60-41
Accelerometer - ACE - lower ........................................................................................................ 60-42
Pump - ACE - V8 ............................................................................................................................ 60-42
Pump - ACE - diesel ....................................................................................................................... 60-44
Valve block - ACE ......................................................................................................................... 60-46
Filter - high pressure - ACE .......................................................................................................... 60-48
Pressure transducer - ACE ........................................................................................................... 60-49
Solenoid - pressure control valve - ACE ....................................................................................... 60-50
Solenoid - directional control valve - ACE ..................................................................................... 60-51
Pipe assembly - valve block to front actuator - ACE ...................................................................... 60-51
Pipe assembly - pump or reservoir to valve block - ACE - V8 ....................................................... 60-54
Pipe assembly - pump or reservoir to valve block - ACE - diesel .................................................. 60-57
Pipe assembly - valve block to rear actuator - ACE ........................................................................ 60-61
Actuator - front - ACE .................................................................................................................... 60-63
Bushes - front long arm - ACE ........................................................................................................ 60-65
REAR SUSPENSION ................................................................................ 64-1
DESCRIPTION AND OPERATION
Rear suspension component layout (vehicles with SLS) ............................................................... 64-2
Rear suspension component layout (vehicles without SLS) .......................................................... 64-3
Rear suspension components ........................................................................................................ 64-4
Description ...................................................................................................................................... 64-6
DESCRIPTION AND OPERATION
SLS component layout .................................................................................................................... 64-9
SLS system control diagram ........................................................................................................... 64-10
Description - SLS ............................................................................................................................ 64-12
Operation ........................................................................................................................................ 64-20
ADJUSTMENTS
SLS calibration blocks..................................................................................................................... 64-23
REPAIRS
Wheel hub ....................................................................................................................................... 64-25
Road spring - rear ........................................................................................................................... 64-27
Air spring - SLS ............................................................................................................................... 64-28
Damper - rear ................................................................................................................................ 64-29
Bushes - radius arm ...................................................................................................................... 64-29
Bushes - Watts linkage ................................................................................................................. 64-31
Sensor - height - SLS...................................................................................................................... 64-32
Compressor unit - air - SLS ............................................................................................................ 64-32
Filter - intake - SLS ......................................................................................................................... 64-34
Switch - ride height ......................................................................................................................... 64-34
Air valve - SLS ................................................................................................................................ 64-35
Actuator - rear - ACE ...................................................................................................................... 64-36
Bushes - rear long arm - ACE ......................................................................................................... 64-38
BRAKES ................................................................................................... 70-1
DESCRIPTION AND OPERATION
Page 19 of 1672
CONTENTS
16 CONTENTS
Brake system control component layout ......................................................................................... 70-1
Brake system control diagram ........................................................................................................ 70-2
Brake system hydraulic component layout ..................................................................................... 70-4
Description ...................................................................................................................................... 70-5
Operation ........................................................................................................................................ 70-20
DESCRIPTION AND OPERATION
Handbrake component layout ......................................................................................................... 70-25
Description ...................................................................................................................................... 70-26
ADJUSTMENTS
Handbrake .................................................................................................................................... 70-29
Brake system bleeding .................................................................................................................. 70-30
REPAIRS
Brake disc - front .......................................................................................................................... 70-33
Brake disc - rear ........................................................................................................................... 70-34
Master cylinder - brake ................................................................................................................. 70-35
Cable - handbrake ........................................................................................................................ 70-36
Switch - brake light ....................................................................................................................... 70-37
Brake pads - front ......................................................................................................................... 70-37
Brake pads - rear .......................................................................................................................... 70-38
Brake shoes - handbrake................................................................................................................ 70-39
Servo - brake .................................................................................................................................. 70-41
Vacuum pump - servo..................................................................................................................... 70-42
Housing - caliper - front ................................................................................................................ 70-43
Housing - caliper - rear ................................................................................................................. 70-44
ECU - Self levelling and anti locking brakes (SLABS) ................................................................. 70-45
Sensor – ABS – front ..................................................................................................................... 70-46
Sensor – ABS – rear ....................................................................................................................... 70-47
Modulator unit - ABS ...................................................................................................................... 70-47
Switch - Hill descent control............................................................................................................ 70-48
Switch - handbrake ....................................................................................................................... 70-49
RESTRAINT SYSTEMS ............................................................................ 75-1
DESCRIPTION AND OPERATION
SRS component layout ................................................................................................................... 75-1
SRS block diagram ......................................................................................................................... 75-2
Description - SRS ........................................................................................................................... 75-3
Operation - SRS ............................................................................................................................. 75-9
DESCRIPTION AND OPERATION
Description - seat belts ................................................................................................................... 75-11
REPAIRS
Seat belt - front .............................................................................................................................. 75-13
Seat belt - rear - centre ................................................................................................................. 75-13
Seat belt - rear - side .................................................................................................................... 75-15
Mounting - seat belt - 'B' post ...................................................................................................... 75-16
Seat belts - third row ....................................................................................................................... 75-17
Pre-tensioner - front seat belt ....................................................................................................... 75-18
Airbag module - drivers .................................................................................................................. 75-18
Airbag module - passenger ........................................................................................................... 75-19
DCU ................................................................................................................................................ 75-20
Rotary coupler ................................................................................................................................ 75-21
Airbag deployment tool - self test ................................................................................................... 75-22
Airbag module - drivers - deployment ............................................................................................. 75-23
Page 20 of 1672
CONTENTS
CONTENTS 17
Airbag module - passenger - deployment ...................................................................................... 75-25
Pre-tensioner - deployment ............................................................................................................. 75-27
DOORS ..................................................................................................... 76-1-1
REPAIRS
Door - front .................................................................................................................................... 76-1-1
Door - rear ..................................................................................................................................... 76-1-2
Door - tail ........................................................................................................................................ 76-1-3
Glass - front or rear door ............................................................................................................... 76-1-4
Quarter light ................................................................................................................................... 76-1-5
Regulator and motor - front and rear door glass .......................................................................... 76-1-6
Trim casing - front door .................................................................................................................. 76-1-7
Trim casing - rear door ................................................................................................................... 76-1-8
Trim casing - tail door .................................................................................................................... 76-1-9
Latch and motor - front door .......................................................................................................... 76-1-9
Latch and motor - rear door ........................................................................................................... 76-1-10
Latch and motor - tail door ............................................................................................................ 76-1-11
Handle - exterior - rear door .......................................................................................................... 76-1-12
Handle - exterior - tail door ........................................................................................................... 76-1-12
Handle - exterior - front door .......................................................................................................... 76-1-13
EXTERIOR FITTINGS ............................................................................... 76-2-1
REPAIRS
Wing - front - up to 03MY ................................................................................................................ 76-2-1
Wing - front - from 03MY ................................................................................................................. 76-2-2
Rear folding step ............................................................................................................................ 76-2-4
Liner - wheel arch - front ................................................................................................................. 76-2-5
Liner - wheel arch - rear ................................................................................................................. 76-2-5
Panel - underbelly .......................................................................................................................... 76-2-6
Mirror - exterior - electric ................................................................................................................ 76-2-7
Roof bars ....................................................................................................................................... 76-2-7
Bonnet ........................................................................................................................................... 76-2-8
Cable - bonnet release - up to 03MY .............................................................................................. 76-2-9
Cable - bonnet release - from 03MY ............................................................................................... 76-2-10
Bumper assembly - front ............................................................................................................... 76-2-11
Bumper assembly - rear - from 03MY ............................................................................................. 76-2-12
Trim finisher - bumper - front - from 03MY ...................................................................................... 76-2-14
Bumper assembly - rear - up to 03MY ............................................................................................ 76-2-14
Side finisher - windscreen .............................................................................................................. 76-2-15
Grille - front - up to 03MY................................................................................................................ 76-2-16
Grille - front - from 03MY ................................................................................................................ 76-2-16
INTERIOR TRIM COMPONENTS ............................................................. 76-3-1
REPAIRS
Trim casing - tail door speaker ...................................................................................................... 76-3-1
Trim casing - side - loadspace ....................................................................................................... 76-3-1
Trim casing - upper - 'B' post ......................................................................................................... 76-3-2
Trim casing - lower - 'B' post ......................................................................................................... 76-3-3