LAND ROVER FREELANDER 2001 Workshop Manual

EXTERIOR FITTINGS
REPAIRS 76-2-1
EXTERIOR FITTINGS REPAIRS
Wing - front
$% 76.10.24
Remove
1.Remove front mud flap.

+ EXTERIOR FITTINGS, REPAIRS,
Mud flap - front.
2.Remove lower sill finisher.

+ EXTERIOR FITTINGS, REPAIRS,
Finisher - sill - lower.
3.Remove 4 bolts securing rear of front wing.
4.Release wheel arch liner from rear of front
wing.5.Remove 2 bolts securing wing bracket to 'A'
post.
6.Remove 4 bolts securing top of wing.
7.Remove bolt securing front of wing to bracket
on body.
8.Remove screw securing wheelarch liner to
under side of wing.
9.Release wing from body and disconnect
multiplug from repeater lamp.
10.Remove front wing from body.
11.Remove side repeater lamp from front wing.

EXTERIOR FITTINGS
76-2-2 REPAIRS
Refit
1.Fit side repeater lamp to front wing.
2.Position front wing to body.
3.Connect repeater lamp multiplug.
4.Align front wing to body.
5.Fit bolts securing rear wing to 'A' post, top of
wing and front of wing, but do not tighten at this
stage.
6.Align wing and tighten bolts in sequence shown
to 5 Nm (3.5 lbf.ft).
7.Align wheel arch liner to rear of wing.
8.Fit screw securing wheel arch liner to under
side of wing.
9.Fit lower sill finisher.

+ EXTERIOR FITTINGS, REPAIRS,
Finisher - sill - lower.
10.Fit front mud flap.

+ EXTERIOR FITTINGS, REPAIRS,
Mud flap - front.
Liner - front wheel arch
$% 76.10.48
Remove
1.Raise front of vehicle.
WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.
2.Remove road wheel.
3.Remove front mud flap.

+ EXTERIOR FITTINGS, REPAIRS,
Mud flap - front.
4.Remove 3 screws securing wheel arch liner to
wing and bumper.
5.Remove 8 retaining studs securing wheel arch
liner to inner wing.
6.Release and remove wheel arch liner.
Refit
1.Fit wheel arch liner.
2.Fit retaining studs securing wheel arch liner to
inner wing.
3.Fit and tighten screws securing wheel arch liner
to wing and bumper.
4.Fit front mud flap.

+ EXTERIOR FITTINGS, REPAIRS,
Mud flap - front.
5.Fit road wheel(s) and tighten nuts to 115 Nm
(85 lbf.ft).
6.Remove stand and lower vehicle.

EXTERIOR FITTINGS
REPAIRS 76-2-3
Liner - rear wheel arch
$% 76.10.49
Remove
1.Raise rear of vehicle.
WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.
2.Remove road wheel(s).
3.Remove rear mud flap.

+ EXTERIOR FITTINGS, REPAIRS,
Mud flap - rear.
4.Remove screw securing mud flap bracket to
bumper and remove bracket.
5.Remove 2 scrivets securing wheel arch liner to
wing.
6.Remove 3 screws securing wheel arch liner to
wing and bumper.
7.Remove 5 retaining studs securing wheel arch
liner to inner wing.
8.Release and remove wheel arch liner.Refit
1.Position wheel arch liner to inner wing.
2.Fit retaining studs securing wheel arch liner to
inner wing.
3.Fit and tighten screws securing wheel arch liner
to wing and bumper.
4.Fit scrivets securing wheel arch liner to wing.
5.Position mud flap bracket to bumper and
secure with screw.
6.Fit rear mud flap.

+ EXTERIOR FITTINGS, REPAIRS,
Mud flap - rear.
7.Fit road wheel(s) and tighten nuts to 115 Nm
(85 lbf.ft).
8.Remove stands and lower vehicle.

EXTERIOR FITTINGS
76-2-4 REPAIRS
Panel - underbelly
$% 76.10.50
Remove
1.Raise front of vehicle.
WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.
2.Remove 2 screws securing bumper valance to
underbelly panel brackets.
3.Remove 4 screws securing wheel arch liners to
bumper valance, if fitted.
4.Remove 2 bolts securing rear of underbelly
panel.
5.Remove 6 bolts securing underbelly panel
frame.
6.Remove underbelly panel.
Refit
1.Position underbelly panel.
2.Fit bolts securing underbelly panel frame and
tighten to 45 Nm (33 lbf.ft).
3.Fit bolts securing rear of underbelly panel and
tighten to 8 Nm (6 lbf.ft).
4.Fit and tighten screws securing wheel arch
liners to bumper valance, if fitted.
5.Fit and tighten screws securing bumper
valance to brackets.
6.Remove stands and lower vehicle.
Mirror - exterior - electric
$% 76.10.57
Remove
1.Remove cheater panel.
2. Up to 04MY:Disconnect 2 Lucars from tweeter
and place cheater panel aside.From 04MY:
Disconnect multiplug from tweeter and position
cheater panel aside.
3.Disconnect multiplug from mirror.
4.Support mirror and remove 2 Torx screws.
From 04MY: Remove additional Torx screw.
5.
6.Remove exterior mirror.
7.Collect clamping plate.
Refit
1.Position mirror, locate clamping plate, fit and
tighten Torx screws to 6 Nm (4.5 lbf.ft).
2.Connect multiplug to mirror.
3. 04MY: Connect multiplug to tweeter.
4.Connect Lucars to tweeter in cheater panel.
5.Fit cheater panel to door.

EXTERIOR FITTINGS
REPAIRS 76-2-5
Mud flap - front
$% 76.10.83
Remove
1.Turn steering wheel to full lock.
2.Remove 3 screws securing mud flap.
3.Remove mud flap.
Refit
1.Position mud flap to body and secure with
screws.
2.Straighten steering.
Mud flap - rear
$% 76.10.85
Remove
1.Remove 3 screws securing mud flap.
2.Remove mud flap.
Refit
1.Position mud flap to body and secure with
screws.

EXTERIOR FITTINGS
76-2-6 REPAIRS
Bracket - spare wheel mounting
$% 76.11.18
Remove
1.Lower tail door glass.
2.Remove 3 screws securing high mounted stop
lamp bracket to spare wheel carrier.
3.Disconnect multiplug and remove lamp.
4.Remove 3 nuts securing spare wheel to
mounting bracket.
5.Remove spare wheel from mounting bracket.6.Remove 6 Torx bolts and 2 nuts securing spare
wheel mounting bracket to tail door.
7.Remove mounting bracket.
Refit
1.Position spare wheel mounting bracket to tail
door and tighten bolts to 13 Nm (10 lbf.ft).
2.Tighten mounting bracket nuts to 25 Nm (18
lbf.ft).
3.Position stop lamp and connect multiplug.
4.Fit stop lamp and secure with screws.
5.Fit spare wheel and tighten nuts to 45 Nm (33
lbf.ft).
6.Raise tail door glass.

EXTERIOR FITTINGS
REPAIRS 76-2-7
Side rail - integral roof rack - 5 door
$% 76.11.30
Remove
1.Remove finishers from feet of side rail.
2.Remove 4 Torx screws securing side rail to roof
panel.
3.Remove side rail and 2 gaskets.
NOTE: Do not carry out further dismantling if
component is removed for access only.
4.Remove seal from each torque bolt.
5.Remove Torx bolts from side rail.
Refit
1.Fit Torx bolts and seals to replacement side rail.
2.Fit gaskets to side rail.
3.Position side rail and tighten Torx bolts to 22
Nm (16 lbf.ft).
4.Fit finishers to feet of side rail.
Bonnet
$% 76.16.01.99
Remove
1.Support bonnet in open position.
2.Fit protection covers to wings and mark hinge
outline on bonnet if bonnet is to be refitted.
3.Disconnect windscreen washer tube at elbow
joint.
4.With assistance, remove bolts securing hinges
to bonnet and remove bonnet.
Refit
1.With assistance, position bonnet to hinges. Fit
and lightly tighten bolts.
2.Connect windscreen washer tube.
3.Close bonnet. Check that bonnet is aligned to
both front wings and that gaps are equal. If
necessary, adjust bonnet alignment and/or
gaps.
4.Finally tighten hinge bolts to 9 Nm (7 lbf.ft).

EXTERIOR FITTINGS
76-2-8 REPAIRS
Cable/rod - bonnet lock control
$% 76.16.29
Remove
1.Remove bonnet lock.
2.Tie a draw string to end of bonnet release cable
and pull cable from bonnet locking platform.
3.Untie draw string from bonnet release cable.
4.Remove 3 cable ties and release bonnet
release cable from harness.5.Remove bolt securing bonnet release lever to
'A' post lower panel.
6.Remove bonnet release cable from lever and
remove lever.
7.Pull sound insulation away from bulkhead for
access to bonnet release cable grommet.
8.Remove grommet from engine bulkhead.
9.Remove bonnet release cable.

EXTERIOR FITTINGS
REPAIRS 76-2-9
Refit
1.Fit bonnet release cable through bulkhead.
2.Position bonnet release lever and connect
bonnet release cable to lever.
3.Fit release lever to 'A' post and tighten bolt to 9
Nm (7 lbf.ft).
4.Fit bonnet release cable grommet to bulkhead.
5.Position bonnet release cable to main harness
and secure with cable ties.
6.Fit sound insulation to bulkhead.
7.Tie draw string to end of bonnet release cable.
8.Pull draw string to fit bonnet release cable
through bonnet locking platform.
9.Untie draw string from bonnet release cable.
10.Fit bonnet lock.
11.Close bonnet and check for correct locking
operation.