LAND ROVER FREELANDER 2001 Workshop Manual

DOORS
76-1-6 REPAIRS
Glass - front door
$% 76.31.01
Remove
1.Remove front door plastic sheet.

+ DOORS, REPAIRS, Plastic sheet -
front door - 5 door.
2.Remove 4 screws securing speaker to door.
3.Disconnect multiplug from door speaker.
4.Remove front door speaker.
5.Lower glass to access clamp bolts.
6.Loosen 2 bolts securing glass to clamps.7.Release glass from clamps, raise and rotate
glass to remove from door frame.
Refit
1.Locate glass in door frame and rotate into
position to engage seal and clamps.
2.Tighten glass clamp bolts to 9 Nm (7 lbf.ft).
3.Raise and lower glass to check operation.
4.Position speaker to door and connect multiplug.
5.Fit speaker to door and secure with screws.
6.Fit front door plastic sheet.

+ DOORS, REPAIRS, Plastic sheet -
front door - 5 door.

DOORS
REPAIRS 76-1-7
Glass - rear door
$% 76.31.02
Remove
1.Remove rear door plastic sheet.

+ DOORS, REPAIRS, Plastic sheet -
rear door.
2.Lower glass to access nut on clamp.
3.Loosen nut securing clamp to glass.
4.Remove seal from door.
5.Release glass from quarter light seal.
6.Raise glass and remove from door.Refit
1.Fit glass to door and locate in quarter light seal.
2.Fit seal to door.
3.Position glass in clamp and tighten nut to 8 Nm
(6 lbf.ft).
4.Raise and lower glass to check seal fit.
5.Fit rear door plastic sheet.
+ DOORS, REPAIRS, Plastic sheet -
rear door.

DOORS
76-1-8 REPAIRS
Rubber/felt - glass channel - front door
$% 76.31.13
Remove
1.Remove exterior mirror.

+ EXTERIOR FITTINGS, REPAIRS,
Mirror - exterior - electric.
2.Lower door glass.
3.Remove inner seal.
4.Carefully release seal from door flange, starting
from the cheater panel, working along the waist
rail and around the door flange.Refit
1.Lubricate corners of seal with soapy water.
CAUTION: This seal assembly uses an
internal metal former. Take care not to bend
the seal during fitment, or the former will
become kinked.
2.Starting at the rearmost top corner of the glass
aperture, seat the seal onto the flange,
ensuring that the radius of the seal matches the
door profile.
3.Secure seal to flange across cantrail and down
'A' post.
4.Secure seal in corner at base of 'A' post.
5.Carefully pull 'B' post length of seal away from
flange until bottom corner is just clear of flange,
seal will then locate over flange. Ensure seal
has not become twisted. Starting from the top,
push the seal onto the flange.
NOTE: The bottom radius should match the
door profile.
6.Secure the seal to the bottom flange by rotating
the seal onto the flange and pushing evenly on
its length along the waist rail.
7.Fit inner seal.
8.Raise and lower glass to check seal fit.
9.Fit exterior mirror.

+ EXTERIOR FITTINGS, REPAIRS,
Mirror - exterior - electric.

DOORS
REPAIRS 76-1-9
Rubber/felt - glass channel - rear door
$% 76.31.14
Remove
1.Remove rear door glass.

+ DOORS, REPAIRS, Glass - rear
door.
2.Release seal from flange. Remove lower
section first, then front vertical section, followed
by top section.
3.Release top corner of quarter light from frame.
Rotate quarter light and seal, release rest of
seal from flange and remove quarter light and
seal from door.
4.Remove quarter light from seal.Refit
1.Fit quarter light to seal.
2.Lubricate seal around quarter light with soft
soap.
3.Position quarter light and seal to flange at
bottom rear corner of window aperture and
rotate into top rear corner. Using dividing bar,
pull quarter light rearwards to locate seal
around quarter light on flange.
4.Starting at top of divider bar, push seal onto top
flange and locate in top front corner. Ensure
radius of seal matches door profile.
5.Ease seal away from front flange and locate
seal in bottom front corner. Ensure radius of
seal at bottom front corner matches profile of
door and that seal is still correctly located in top
front corner, then push seal onto front flange.
6.Push seal onto bottom flange.
7.Fit rear door glass.

+ DOORS, REPAIRS, Glass - rear
door.

DOORS
76-1-10 REPAIRS
Glass - tail door
$% 76.31.20
Remove
1.Remove tail door plastic sheet.

+ DOORS, REPAIRS, Plastic sheet -
tail door.
2.Disconnect 2 Lucars from heater element.
3.Lower screen to access clamp bolts.
4.Loosen both clamp bolts, release and remove
rear screen.Refit
1.Position screen to door and align in clamps
using timing marks on screen.
2.Ensure glass is fully pushed down in clamp
closest to door hinge, then tighten clamp bolt.
3.Position screen horizontally by lifting clamp
closest to door latch so that screen heater
element is aligned with waist seal.
4.Tighten clamp bolts to 8 Nm (6 lbf.ft).
5.Raise screen and connect Lucars to screen
heater element.
6.Ensure a 5mm equal gap exists between
screen and both 'E' post finishers. If required,
adjust screen again using timing marks.
7.Loosen lower adjuster lock nuts.
8.Loosen pre-load screws so screen clears seal.
9.Adjust pre-load screws until screen is just in
contact with seal.
10.Adjust pre-load screws until screen applies a
1mm pre-load on seal.
11.Ensure there is full screen to seal contact.
12.Lower glass and tighten lock nuts to 14 Nm (10
lbf.ft).
13.Recheck pre-load.
14.Raise and lower screen to confirm correct
alignment.
15.Fit tail door plastic sheet.

+ DOORS, REPAIRS, Plastic sheet -
tail door.

DOORS
REPAIRS 76-1-11
Quarter light - rear door
$% 76.31.31
Remove
1.The procedure for renewing the quarter light is
identical to renewing the rear door glass
channel seal.

+ DOORS, REPAIRS, Rubber/felt -
glass channel - rear door.

DOORS
76-1-12 REPAIRS
Glass regulator - tail door
$% 76.31.65
Remove
1.Remove rear screen.

+ DOORS, REPAIRS, Glass - tail door.
2.Disconnect multiplug from regulator motor.
3.Loosen 3 nuts securing regulator motor and
rotate motor to release from door.
4.Loosen 4 nuts securing top of cable guides and
release guides from door.
5.Remove 2 nuts securing pre-load adjusters and
rotate adjusters fully clockwise to improve
access.
6.Release regulator from door and detach
electrical harness from LH glass clamp.
7.Remove regulator from door.Refit
1.Position regulator to door and unclip motor
transit package from rail.
2.Connect multiplug to regulator motor.
3.Connect harness clip and align regulator to
door.
4.Fit nuts to pre-load adjusters, but do not tighten
at this stage.
5.Position tops of cable guides to door, leaving
fixings finger tight.
6.Tighten regulator motor fixings.
7.Fit rear screen.

+ DOORS, REPAIRS, Glass - tail door.

DOORS
REPAIRS 76-1-13
Seal - waist inner - tail door
$% 76.31.67
Remove
1.Lower rear screen.
2.Raise wiper blade away from seal.
3.Remove 2 bolts from ends of seal.
4.Release seal from door flanges.
5.Remove waist seal.Refit
1.Position seal to door flanges and secure with
bolts.
2.Lower wiper blade onto seal.
3.Raise rear screen.

DOORS
76-1-14 REPAIRS
Trim casing - front door - 3 door
$% 76.34.01
Remove
1.Release cheater panel from front door.
2.Disconnect Lucars and remove cheater panel.
3.Remove door pull centre trim.
4.Remove 2 screws securing door pull and
remove door pull.
5.Remove screw securing door handle
escutcheon to door and remove escutcheon.6.Remove 6 Torx screws securing door casing,
release casing from 3 studs and sill button and
remove casing.
7.Remove 6 speed nuts securing speaker grill
and remove speaker grill.
NOTE: Do not carry out further dismantling if
component is removed for access only.
8.Remove 3 casing studs.
9.Remove sill button guide.
Refit
1.Position speaker grill and secure with speed
nuts.
2.Fit sill button guide.
3.Fit casing studs.
4.Position casing to door, locate sill button and
secure in studs.
5.Fit and tighten Torx screws.
6.Fit escutcheon to door handle and secure with
screw.
7.Fit door pull and secure with screws.
8.Fit door pull centre trim.
9.Connect Lucars to cheater panel and fit cheater
panel.

DOORS
REPAIRS 76-1-15
Trim casing - front door - 5 door - up to
04MY
$% 76.34.01
Remove
1.Release cheater panel from front door.
2.Disconnect Lucars from tweeter speaker.
3.Remove cheater panel.
4.Remove screw securing door handle
escutcheon to door and remove escutcheon.5.Remove 2 screws from door pull.
6.Remove 5 screws from door pocket.
7.Release 7 trim studs and remove casing.
NOTE: Do not carry out further dismantling if
component is removed for access only.
8.Remove 7 trim studs from casing.
9.Remove 4 Torx screws securing door pocket to
trim casing and remove pocket.
10.Remove 4 Torx screws securing door pull to
trim casing and remove door pull.
11.Remove 4 Torx screws securing door speaker
grille to trim casing and remove grille.
12.Release retainer and remove sill button guide.