LAND ROVER FRELANDER 2 2006 Repair Manual

Air Filtering
CAUTION: When vehicles are operating under arduous conditions, the following service item must be carried outevery 12 months or 15,000 miles (24,000 km).
Replace the ai r fi lt er el ement.For addit ional informat ion, refer t o: Air Cl eaner (303-12A Int ake Ai r Dis t ri but ion and Fi lt ering - I6 3.2L Petrol ,Removal and Inst all ati on).
Accessory Drive Belt
CAUTION: When vehicles are operating under arduous conditions, the following service item must be carried outevery 5 years or 75,000 miles (120,000 km).
Replace the access ory drive bel t.For addit ional informat ion, refer t o: Acces sory Drive Belt (303-05A Acces s ory Drive - I6 3.2L Pet rol , Removal andIns t allat ion).
Radiator and Cooling Fan
CAUTION: When vehicles are operating under arduous conditions, the following item must be carried out.
Vis uall y check radi at or for external obs truct ions , check cool ing fan blades for damage.
Continuous Use In Severe Off-Road Conditions
CAUTION: After 50 miles (80 km) continuous use in severe off-road conditions i.e. w ading, deep mud andabrasive grit/slurry, the following items must be cleaned and inspected.
The parking brake.The acces sory dri ve belt .
Vehicles used in dusty or field conditions or d eep wading:
More frequent att enti on to the ai r cl eaner wi ll be requi red.
Additional Items That May Require Attention
1. Every 6 years: It i s recommended t hat al l brake fl uid hydrauli c s eal s are replaced.
• NOTE: This i s in addi ti on to the maintenance requirement that fl exi ble brake hos es MUST be replaced at thi s s erviceint erval.

Publi s hed: 11-May-2011
Maintenance Schedules - Maintenance Schedules - Diesel Engines
Des cript ion and Operat ion
Under Bonnet View Item
Part Number Description
1 -Coolant expans ion t ank
2 -Brake flui d res ervoir (RH drive i ll us t rat ed - LH dri ve on oppos i te si de)
3 -W indshi eld was her res ervoir
4 -Power s teeri ng fl uid reservoi r
5 -Engine oi l fil ler cap
6 -Engine oi l l evel i ndi cat or
Maintenance Operations CAUTION: Not e that t he A and B Services li st ed on t he Maint enance Check Sheet , appl i
cabl e t o vehi cl es operati ng
under arduous condi ti ons , vary bot h i n period and mil eage (kil ometres) t o t he int erv als s pecifi ed for t hose vehi cl es
operati ng under normal condit ions. Reference mus t therefore, always be made t o t he ' Arduous Condit ions s ect ion' for
vehi cl es operati ng under t hese condit ions .
Unles s s tat ed otherwis e, the foll owi ng operati ons mus t be carri ed out at every s ervi ce int erval.
Battery

Check condit ion of batt ery.
Check/top up bat tery electrolyte level .
Front seats
Front seat frame fixings - Every 2 years or 30,000 miles (48,000 km) Careful ly remove t he trim panel s covering t he s eat frame fi xi ng Torx s crews .
Check t hat the front s eat frame fixing Torx s crews are secure and that the seat fram
es s how no s i gns of movement .Ins t all the trim panel s on completi on.
Rear Seats
Rear seat frame fixings - Every 2 years or 30,000 miles (48,000 km)

Check t hat the seat frame fixi ngs are s ecure and t hat t he s eat frames s how no s igns
of movement .Safety Belts
Safety belts - Every 2 years or 30,000 miles (48,000 km)
Front Seat Bel t Mount ings Rear Seat Belt Mount ings

Reel Mount ing - Center Rear Seat Bel t
Buckl e Mount ing - Cent er Rear s eat Belt
1.
Ful ly ext end each s afet y belt and check that it returns unas s is ted; repeat for al l bel ts .
2. Check ent ire length of safet y belt webbing for s igns of frayi ng or damage: repeat f or al l bel ts .
3. Connect each safet y belt t o t he correct buckl e, check s afety bel t buckle and tongue are s ecure; check t hat buckle
rel eas es t ongue correct ly.
4. Check al l safet y belt and buckle mount ings and fi xings for s ecurit y.

5.
Check front s afet y belt height adjus ters for correct operat ion.
Lamps, Horns and Warning Indicators Check s i de, head, fog, revers ing and tail l amps for correct operat ion. Check operat ion of headlamp aut omati c levelli ng s yst em - if ins t al led.
Check t urn si gnal s and hazard warni ng lamps for correct operati on.
Check brake (s t op) l amps for correct operat ion.
Check al l ext eri or l amp l ens es for cl arit y and condi ti on; pay parti cular at tent ion t
o headl amp and fog lamp lens es
for s t one chi ps or damage. Check horn for l oud, clear s ound.
Swit ch on headl amps and check t hat si de/headl amp reminder warning s ounds when door i
s opened.Check operat ion of i nteri or courtes y lamps .
Check operat ion of al l i nst rument pack warni ng and indicator l amps.
Washers and Wipers
Check al l wiper blades for condi ti on and s igns of s pl it s or damage.
Check s ecurit y of wi per arms .
Operat e front and rear s creen washers, check that jet s are cl ear and correctl y aimed
.Operat e front and rear wipers at all s peeds and check for s moot h, s mear free operati
on.Pollen Filter
Replace pol len fil ter.
For addit ional informat ion, refer t o: Pollen Fi lt er (412-01 Cl imat e Control, Removal and Ins tall ati on).
Corrosion/Cosmetic Inspection
Carry out the annual corros ion/cos meti c ins pect ion us ing t he Annual Corros ion Inspec ti on Sheet .Wheels and Tires
Check t hat ti res comply wit h manufacturer's specificati on.
For addit ional informat ion, refer t o: Specificati ons (204-04 W heels and Tires , Specificati ons ).
Check/adjust t ire pres s ures i ncl udi ng s pare.
For addit ional informat ion, refer t o: Specificati ons (204-04 W heels and Tires , Specificati ons ).
Vehicle fitted with Uni-directional tires:
Mark t he wheel to st ud rel ati ons hip of each road wheel and note locat ion

of each road wheel t o i ts res pect ive hub.
Loos en road wheel nut s. Rais e vehicle to a wheel free condit ion.
For addit ional informat ion, refer t o: Lifti ng (100-02 Jacki ng and Lifti ng, Des cript ion and O perati on).
Remove the road wheels .
Vis uall y check t ires for condi ti on, l umps or bul ges . Check tread dept h acros s t he wi
dt h of the ti re and around the
circumference; ens ure t hat remai ni ng t read depth does not cont ravene local legis lat i ve requi rement s.• NOTE: Do not i ns t all wheel s at t hi s s tage.
Braking System CAUTION: For vehi cl es operati ng under arduous condi ti ons s ee relevant s ecti on.
1. Ins pect front brake pads for wear.
For addit ional informat ion, refer t o: Specificati ons (206-03 Front Dis c Brake, Specificati ons ).
2. Ins pect rear brake pads for wear.
For addit ional informat ion, refer t o: Specificati ons (206-04 Rear Di sc Brake, Specifi cat ions ).
3. Check brake cal ipers for si gns of fl ui d l eaks .
Front brakes Rear brakes
4.
Check brake di s cs for condit ion.
5. Check al l brake boos t er and brake sys t em pipes and hos es for condi ti on, chafi ng and leaks.
6. Clean road wheel hub s pigots and appl y greas e, Land Rover Part Number RY L 105020 t o t he wheel mat ing surface of
each spi got .
7. Every 3 years: Repl ace brake fl uid. For addit ional informati on, refer t o: Brake Syst em Bl eedi ng (206-00 Brake Syst em -
General Informat ion, General Procedures ).
8. Every 6 years: Repl ace al l fl exi ble brake hos es .
9. Vehicles fitted w ith Uni-directional tires: Ins t al l road wheels on their respecti ve hubs ens uri ng that s t ud to wheel
rel ati ons hip is mai ntained.
10. Vehicles fitted w ith NON Uni-directional tires: Ins t al l wheel s on t he oppos it e s i de of the vehicle but ens ure t hat they
are on the same axl e as t hey were originall y i ns t alled.
11. Ins t al l road wheel nut s and t ighten to 133 Nm (98 lb-ft ).
Parking brake
W i th the vehicle st ati onary, appl y the parki ng brake and check for correct operati on .

For addit ional informat ion, refer t o: Parking Brake Cabl e Adjus tment (206-05 Parki ng Brake and Actuat ion, General
Procedures).
Door Locks and Hinges
1. Check operat ion of all door locks, bonnet lock and fuel fi ll er flap.
2. Lubricate al l door check s t raps , bonnet cat ch and fuel fill er fl ap cat ch.
Cooling System CAUTION:
Anti-freeze concentration must be maintained at 50%.
1. Check s peci fi c gravit y of cool ant us ing a hydrometer.
• NOTE: A s uit able hydromet er is avail abl e from the Equipment Programme under Part N umber 511 3302 001 00.
2. Top-up cool ing s ys tem if neces s ary.
For addit ional informat ion, refer t o: Specificati ons (303-03B Engine Cool ing - TD4 2.2L Dies el, Speci fi cat ions ).
Cooling system - Check/Top-up W ARNING:
Since injury such as scalding could be caused by escaping steam or coolant, do not r emove the filler
cap from the coolant expansion tank whilst the system is hot.
• CAUTIO NS:
Engine coolant w ill damage the paint finished surfaces. If coolant is spilled, immed iately remove the coolant
and wash the area with water.
Always top-up with a 50% mixture of anti-freeze and water.
Check t he l evel of cool ant i n t he expans ion t ank. W it h t he engi ne col d, the coolant level must be to the UPPER
LEVEL indicat or mark above the COLD FILL RANGE t ext on the s i de of the expans i on tank. Ignore any coolant
which may be vis ible in t he t op s ect ion of t he t ank. If topping-up i s requi red, remove expans ion tank fill er cap and top-up coolant level
to the UPPER LEVEL indicat or
mark.
For addit ional informat ion, refer t o: Specificati ons (303-03B Engine Cool ing - TD4 2.2L Dies el, Speci fi cat ions ).
Ins t all expans ion t ank fi ll er cap, ti ght en cap unti l ratchet is heard to 'cli ck'.
Coolant - Replace
Every 10 years: Repl ace the coolant.
For addit ional informat ion, refer t o: Cool ing Sys tem Drai ning, Fi ll ing and Bl eeding (303-03B Engine Cooli ng - TD4 2.2L
Dies el, General Procedures).
Accessory Drive Belt CAUTION: For vehi cl es operati ng under arduous condi ti ons s ee relevant s ecti on.
Check t he condi ti on of the access ory drive bel t. Remove all t races of mud and dirt from t he dri ve belt and pull eys .
Check t he drive belt for si gns of s pli tt ing and wear.
Every 150,000 miles (240,000 km): Replace the accessory drive belt.
For addit ional i nformati on, refer t o:
Acces s ory Drive Belt (303-05A Acces s ory Drive - I6 3.2L Pet rol , Removal and Ins t allat ion).
Camshaft Timing Belt, Tensioner and Pulley
CAUTION: For vehi cl es operati ng under arduous condi ti ons s ee relevant s ecti on.

1. Every 10 years or 150,000 miles (240,000 km): Repl ace the cams haft t imi ng belt , tens ioner and pul ley.
For addit ional informat ion, refer t o:
Timi ng Belt (303-01B Engi ne - TD4 2.2L Dies el, Removal and Inst all ati on).
Fluid levels
Brake Fluid Reservoir Remove the brake fl uid reservoi r cover.
Check t he fluid level i n t he brake fluid res ervoir, the l evel mus t be t o t he
MAX mark on the reservoi r; t op-up i f
neces s ary. Clean t he area around the res ervoi r fi ll er cap, remove cap.
If necess ary, t op-up us ing t he recommended fluid to the
MAX mark on t he res ervoir.
For addit ional informat ion, refer t o: Specificati ons (206-00 Brake Syst em - General Informati on, Speci fi cat ions ).
Ins t all the res ervoir fill er cap.
Ins t all the brake fl uid reservoi r cover.
Power Steering Fluid Reservoir
CAUTION:
T o prevent over filling, check/top-up the system with the engine sw itched off and th e system cold.

Ensure that the steering wheel is in the straight ahead position, do not turn the st eering w heel prior to checking the
fluid level.
Check t hat the flui d level is t o t he mi d-way mark between the MAX and MIN marks on t he fluid res ervoir, t op-up i f
neces s ary. Clean t he area around the res ervoi r fi ll er cap, remove cap.
CAUTION:
Do not fill reservoir above the MAX mark.
If necess ary, t op-up us ing t he recommended fluid to the mid-way mark on the reservoi r.
For addit ional informat ion, refer t o: Specificati ons (211-02 Power St eering, Specificati ons).
Ins t all the res ervoir fill er cap.
Windshield Washer Reservoir
Remove the winds hi eld was her res ervoir fill er cap.
Top-up t he res ervoir us ing a mi xt ure of an approved wi nds hiel d was her flui d and wate
r unti l the level i s t o the
bott om of t he gauze fil ter i n t he res ervoir fil ler neck. Ins t all the res ervoir fill er cap.
Engine Oil and Filter
• CAUTIO NS: For vehi cl es operati ng under arduous condi ti ons see relevant secti on.

Vehicles operating on high sulphur content fuel - above 0.7%, the oil and filter cha nge period MUST NOT
exceed 3 months or 3,750 miles (6,000 km).
Vehicles operating on moderate sulphur content fuel - 0.3 to 0.7%, the oil and filte r change period MUST NOT
exceed 6 months or 7,500 miles (12,000 km).
Renew engi ne oil and fil ter.
For addit ional informat ion, refer t o: Oil Fil ter El ement (303-01A Engine - I6 3.2L Pet rol , Removal and Ins t allat ion).
Air Filtering
CAUTION: For vehi cl es operati ng under arduous condi ti ons s ee relevant s ecti on.
1. Every 2 years or 30,000 miles (48,000 km): Replace the ai r cl eaner element .
For addit ional informat ion, refer t o: Air Cl eaner (303-12B Int ake Ai r Dis t ri but ion and Fi lt ering - TD4 2.2L Di es el, Removal
and Ins t allat ion).
Fuel Filter
1. Every year or 15,000 miles (24,000 km): Drai n water from the fuel fi lt er.
1. Every 2 years or 30,000 miles (48,000 km): Replace fuel fi lt er el ement.
For addit ional informat ion, refer t o: Fuel Fil ter (310-01B Fuel Tank and Lines - TD4 2.2L Dies el, Removal and Ins tall ati on).
Automatic Transmission
Every 10 years or 150,000 miles (240,000 km): Renew automat ic t rans mis s ion flui d.