MAZDA 626 1987 Workshop Manual

REAR DRUM BRAKE 1 1
DISASSEMBLY AND ASSEMBLY OF WHEEL CYLINDER
1. Disassemble in the sequence shown in the figure.
2. Inspect all parts, referring to inspection note.
3. Assemble in the reverse order of disassembly, referring to assembly note for the specially marked
parts.
Caution
Do not damage the piston or cylinder. Do not let foreign material into the cylinder.
Note Use new piston cups when installing.
76G11X-087
1. Dust boot
2. Piston
3. Piston cup
4. Spring
5. Rubber cap
6. Bleeder screw
7. Steel ball
8. Wheel cylinder body
V ^
Inspection Note
Check the following and repair or replace any faulty
parts.
1. Weak or broken spring
2. Worn, rusted, or damaged wheel cylinder
86U11X-115
11—59

1 1 REAR DRUM BRAKE
86U11X-116
86U11X-117
76G11X-049
Assembly Note
Before assembly, apply brake fluid to the following
parts:
1. Piston cup
2. Cylinder inner wall
3. Piston
INSPECTION
Check the following and repair or replace any faulty
parts.
1. Scratches, uneven or abnormal wear inside drum
Note Repair by sanding if the problem is minor.
2. Drum inner diameter
mm (in)

Standard Maximum
(a) 200.0 (7.87) 201.5 (7.93)
(b) 228.6 (9.00) 230.1 (9.06)
(a): 13-inch wheel
in
General LHD and RHD models (b): Except 13-inch wheel
in
General LHD and RHD models

3. Peeling, cracking, or extremely uneven wear of
lining
4. Lining wear
Thickness: 1.0 mm (0.04 in) min.
Caution
When replacing the shoe assembly, replace
the left and right shoes at the same time as
a set.
86U11X-119
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REAR DRUM BRAKE 1 1
5. Fit of drum and lining
(1) Apply chalk to the inside of the drum.
(2) Rub the shoe against the drum.
(3) Check lining to drum contact.
(4) After checking, remove chalk.
2. Tighten all nuts and bolts to the specified torque, referring to torque specifications.
3. After installation:
(1) Add brake fluid and bleed air. (Refer to page 11—9.)
(2) Adjust the parking brake lever stroke. (Refer page to 11—65.)
(3) Depress the brake pedal a few times and check that the rear brakes do not drag while the wheels
are being rotated.
Torque specification
86U11X-120
INSTALLATION
1. Install in the reverse order of removal.
76G11X-050
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1 1 REAR DRUM BRAKE
Torque specification
1. Brake shoe 2. Brake drum
98—177 N m (10—18 m-kg, 72—130 ft-lb)
3. Locknut
86U11X-122
installation Note
Brake shoes
1. Apply grease to:
(1) Shoe and cylinder contact points
(2) Shoe anchor points
(3) Projections of backing plate
76G11X-088
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REAR DRUM BRAKE 1 1
2. Install the operating lever assembly through the
backing plate.
3. Install the return spring to the backing plate (re-
verse side) and the operating lever.
86U11X-124
4. Install the shoe (trailing side) to the operating le-
ver, then to the wheel cylinder and anchor plate.
5. Fix the shoe with the hold spring and hold pin.
6. Install the anti-rattle spring.
86U11X-125
7. Install the return spring (lower) to the shoes (trail-
ing side and leading side).
8. Install the shoe leading side to the operating lever,
then to the wheel cylinder and anchor plate.
9. Fix the shoe with the hold spring and hold pin.
86U11X-126
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10. Install the return spring (upper).
86U11X-127
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1 1 REAR DRUM BRAKE
Brake drum
1. Move the quadrant against the backing plate with
a screwdriver and increase the shoe clearance.
2. Install the brake drum.
Note
The shoe clearance will be automatically ad-
justed by applying the parking brakes.
76G11X089
Locknut
Tighten the new locknut to the specified torque and
securely stake it to the spindle groove.
Tightening torque:
98—177
N
m (10—18 m-kg, 72—130 ft-lb)
Caution
Do not use a pointed tool for staking.
86U11X-129
11-64

PARKING BRAKE 1 1
86U11X-130
86U11X-131
PARKING BRAKE
ON-VEHICLE MAINTENANCE
Parking Brake Lever Stroke
Inspection
Check that the stroke is within specification when the
parking brake lever is pulled with a force of 98N
(10kg, 22lb).
Stroke: 5—7 notches
Adjustment
1. Before adjustment, start the engine and depress
the brake pedal several times.
2. Stop the engine.
3. Remove the adjust nut clip and turn the adjust nut
at the front of the parking cable.
4. After adjustment, check the following points:
(1) Turn the ignition switch ON, pull the parking
brake lever one notch, and check that the park-
ing brake warning lamp illuminates.
(2) Check that the rear brakes do not drag.
11—65

1 1 PARKING BRAKE
REMOVAL AND INSTALLATION OF PARKING BRAKE LEVER
1. Block the wheels firmly.
2. Release the parking brakes.
3. Remove in the sequence shown in the figure.
4. Inspect all parts, referring to inspection note.
5. Install in the reverse order of removal, referring to installation note for specially marked parts.
6. After installation:
Adjust the parking lever stroke. (Refer to page 11—65.)
(1.8—2.5 m-kg, 13-18 ft-lb)
76G11X-051
1. Rear console 4. Adjust nut 7. Button
2. Parking brake switch 5. Parking brake lever 8. Spring
3. Clip 6. Cover
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PARKING BRAKE 1 1
Inspection Note
Check the following and replace any faulty parts.
1. Sector and ratchet pawl for wear and damage
2. Spring for weakness and breakage
76G11X-090
Installation Note
Parking switch
1. Install the parking switch so that
it
contacts the park-
ing brake lever when the lever is released.
2. Turn the ignition switch ON, and check that the
parking brake warning lamp illuminates with the
lever pulled one notch.
86U11X-135
11—67

1 1 PARKING BRAKE
REMOVAL OF PARKING BRAKE CABLE
1. Block the wheels firmly.
2. Remove the rear console. (Refer to page 11—66.)
3. Release the parking brake and remove the adjust nut of the parking brake lever. (Refer to page
11—66.)
4. Jack up the vehicle and support it with safety stands.
5. Remove the parking brake cable in the sequence shown in the figure.
76G11X-052
1. Front parking cable 3. Parking brake cable (left)
2. Spring 4. Parking brake cable (right)
11-68