MAZDA PROTEGE 1992 Workshop Manual

SPECIAL TOOLS ST
CLUTCH AND MANUAL TRANSAXLE (CONT’D)
49 GO30 380C
49 0839 425C
49 BOO1 795
49 GO17 1AO
49 FTOl 361
Remover, bearing
49 DO17 2A2A
Shim selector set
AUTOMATIC TRANSAXLE
TOOL NUMBER
& DESCRIPTION PRIORITY ILLUSTRATION
49 B019 007
Adapter, preload A TOOL NUMBER
& DESCRIPTION PRIORITY ILLUSTRATION
49 F401 3306
Installer set,
bearing A
49 GO30 338
Attachment E
(BP DOHC) A
49 8017 102 I I
Preload adapter A
(BP DOHC)
49 GO17 202
Preload adapter A
(BP DOHC)
49 8017 1AO
Remover set,
bearing (Except
BP DOHC)
49 FTOl 515A
Adapter, preload A
TOOL NUMBER
81 DESCRIPTION PRIORITY ILLUSTRATION
49 8092 365
Remover set,
bearing
ST-5

ST SPECIAL TOOLS
AUTOMATIC TRANSAXLE (CONT’D)
ILLUSTRATION
ILLUSTRATION rOOL NUMBER
L DESCRIPTION 1
&
4
S
4
E
4
E
L
I
1
I
(
(
I rOOL NUMBER
k DESCRIPTION ‘RIORITY
A
A
A
A
A
A
A
A PRIORITY
A
A
A
A
A
A
A
A 9 F401 3818
elector 460 19 DO19 001
30tt
9 GO19 019
lolt set 19 FTOl 439
iolder,
die gear shaft
I9 GO19 021
SoIt set 19 GO19 013
qemover, bearing
19 GO19 017
nstaller, oil seal 49 FTOl 384
Zollar
I
$9 S120 785
nstaller,
dust boot 49 GO19 OA2
Holder,
turbine shatt
$9 GO19 OA7A
Compressor set,
return spring 49 BO19 004
Adapter
(B6 eng.)
49 BO19 901
Gauge, oil 49 6019 005
Adapter
(BP eng.)
49 F401 385
Bar 49 F401 384
Collar
ST-6

SPECIAL TOOLS ST
AUTOMATIC TRANSAXLE (CONT’D)
TOOL NUMBER
& DESCRIPTION PRIORITY ILLUSTRATION
49 0378 400A
Gauge set, A
oil pressure
49 HO19 002
Adapter A
49 6019 008
Leak checker A
FRONT AND REAR AXLES
ILLUSTRATION
49 F027 OAl
49 B026 1AO
Puller, wheel hub
49
MOO5 795
Installer set,
49
FO26 102
hstaller, bearing TOOL NUMBER
& DESCRIPTION
49 GO30 795
Installer, oil seal
49 BO19 002
Body
49 0180 510B
Preload
measuring
attachment PRIORITY
A
A
B
TOOL NUMBER
& DESCRIPTION PR’oRITY
49 VOOl 795
Installer, oil seal
49 F026 103
I
Removing plate
49 GO33 107
Installer,
dust cover
49 HO34 2A0
Lower arm
bushing puller
& installer ILLUSTRATION
ILLUSTRATION
ST-7

ST SPECIAL TOOLS
STEERING SYSTEM
3 HO02 671
9 8032 309
9 8032 306
19 8032 314
ormer
19 8032 315
nstaller, oil seal
49 8032 316
49 8032 320
Wrench Protector, pinion
3 8032 311
rotector, slipper
.9 8032 304
19 B032 312
49 B032 313
?rotector, outer
49 B032 318
Guide, rod seal
49 8032 319
Protector body,
ST-8

SPECIAL TOOLS ST
STEERING SYSTEM (CONT’D)
PRIORITY ILLUSTRATION I-OOL NUMBER
i DESCRIPTION PRIORITY ILLUSTRATION 1OOL NUMBER
h DESCRIPTION
-9 8032 307
19 8032 317
A
Yrench, outer
)0X ?emover, bearing
1 oil seal
19 GO32 317
-lose 19 B032 308
qemover body,
,od seal
49 F032 303 $9 8032 305
iolder, power
steering pump Handle A
A 49 HO32 301
Wrench A 49 B032 321
Adapter . .
49 F032 308
Installer. dust seal A - -
-
BRAKING SYSTEM
TOOL NUMBER
PRIORITY ILLUSTRATION TOOL NUMBER
& DESCRIPTION PRIORITY ILLUSTRATION
& DESCRIPTION
49 F043 001
Adjust gauge A 49 0221 600C
Expand tool, disc B
brake
ST-9

ST SPECIAL TOOLS
FRONT AND REAR SUSPENSIONS
TOOL NUMBER
& DESCRIPTION PRIORITY ILLUSTRATION
49 8034 2A0
Replacer set,
rubber bush A
49 1243 785
Installer, dust
boot A TOOL NUMBER
81 DESCRIPTION PRIORITY ILLUSTRATION
49 GO34 1AO
Compressor, coil A
spring
49 0208 701A
Air-out tool, boot B
HEATER AND AIR CONDITIONER SYSTEMS
TOOL NUMBER
PRIORITY ILLUSTRATION TOOL NUMBER
i? DESCRIPTION & DESCRIPTION PRIORITY ILLUSTRATION
49 BO61 005
Replacer, seal
plate A 0000-41-0809-06
Remover &
installer, seal
CHECKER AND OTHER EQUIPMENT
TOOL NUMBER
81 DESCRIPTION
49 0839 285
Checker, fuel &
thermometer
49 GO19 901A
EC-AT tester
49 BO19 904
Panel
(EC-AT tester) PRIORITY
A
A ILLUSTRATION
49 GO19 901
EC-AT tester
49 HO19 902
(EC-AT tester)
49 BO19 905
ST-10

SPECIAL TOOLS ST
CHECKER AND OTHER EQUIPMENT (CONT’D)
49 9200 162
Monitor, engine
49 GO18 903
Adapter harness
49 GO18 904
Sheet (Engine
49 HO18 9Al
49 B019 9AO
System selector TOOL NUMBER
L DESCRIPTION PRIORITY ILLUSTRATION
19 BO19 9Al
X-AT selector
EC-AT tester) A .
19 B019 908
larness, adapter A
;EC-AT tester)
49 FO18 002
Igniter checker A
49 NO18 001
Adapter harness A
(igniter checker)
49 0305 870A
Tool set, window A
ST-l 1

PARTS INDEX
‘I
A
ACCELERATOR CABLE ............................. F-l 14
ACCELERATOR PEDAL ............................. F-l 14
AIR CONDITIONER ...................................... u-30
A/C RELAY.. ........................................... U-56
A/C SWITCH ...........................................
U-57
COMPRESSOR.. ..................................... U-41
CONDENSER.. ....................................... U-53
CONDENSER FAN ................................. u-57
CONDENSER FAN RELAY .................... U-56
COOLING UNIT ..................................... U-38
MAGNETIC CLUTCH ............................. u-51
RECEIVER/DRIER .................................. U-52
REFRIGERANT PRESSURE SWITCH.. .. U-55
AIR FLOW METER ..................................... F-l 68
AIR VALVE.. ................................................ F-l 16
ALTERNATOR .............................................. G-10
ANTENNA FEEDER
AUDIO
....... .......................................................................................... T-i;
AUTOMATIC TRANSAXLE ............................. K-l
2-4 BRAKE BAND ................................ K-l 97
3-4 CLUTCH.. ....................................... K-l 87
ACCUMULATORS ................................ K-l 67
ATF ....................................................... K-135
ATF THERMOSENSOR ........................ K-142
BEARING COVER ASSEMBLY ............ K-208
CLUTCH ASSEMBLY ........................... K-l 72
CONTROL VALVE BODY.. .....
K-21 0,224,234
DIFFERENTIAL ..................................... K-236
DRIVE PLATE.. ..................................... K-267
EC-AT CONTROL UNIT ....................... K-144
HOLD SWITCH ..................................... K-140
HYDRAULIC CIRCUIT .......................... K-278
IDLER GEAR ........................................ K-203
INHIBITOR SWITCH ............................. K-l 41
LOW AND REVERSE BRAKE .............. K-192
MAIN CONTROL VALVE BODY .......... K-220
OIL COOLER.. ...................................... K-265
OIL PUMP ............................................
K-169
OIL SEAL ..............................................
K-209
ONE-WAY CLUTCH 2
CARRIER HUB ASSEMBLY ............... K-185
OUTPUT GEAR .................................... K-206
P RANGE SWITCH.. ............................. K-271
PREMAIN CONTROL VALVE BODY .a. K-218
PULSE GENERATOR ........................... K-142
SELECTOR LEVER ............................... K-272
SHIFT MECHANISM ............................. K-269
SHIFT-LOCK ACTUATOR
..................... K-271
SMALL SUN GEAR AND
ONE-WAY CLUTCH 1 ........................ K-l 82
SOLENOID VALVE.. ............................. K-l 43
SPEEDSENSOR .................................. K-l 43
THROTTLE CABLE .............................. K-l 37
TORQlJE CONVERTER.. ...................... K-l 66
TRANSAXLE UNIT. ......... K-149,153,246,261 UPPER CONTROL VALVE BODY.. ..... K-215
BACK-UP LIGHT SWITCH..
..........................
BATTERY T;4;
- .......................................................
BLOWER UNIT ............................................
U-23
BRAKE FLUID.. .............................................. P-8
BRAKE MASTER CYLINDER. ...................... P-10
BRAKE PEDAL ...............................................
P-8
C
CALIPER .................................................. P-21,26
CARGO COMPARTMENT LAMP ................. T-54
CENTRAL PROCESSING UNIT..
.................. T-55
CHARCOAL CANISTER ............................. F-l 41
CHECK VALVE (TWO-WAY) .......................
CHECK-AND-CUT VALVE - .......................... ;-;b$
CIRCUIT OPENING RELAY.. ...................... F-129
CLUTCH COVER ......................................... H-l 7
CLUTCH DISC ............................................. H-l 7
CLUTCH FLUID ............................................. H-4
CLUTCH MASTER CYLINDER.. .................... H-7
CLUTCH PEDAL ............................................ H-5
CLUTCH RELEASE CYLINDER..
................. H-12
CLUTCH SWITCH (MTX) ............................ F-l 72
COMBINATION SWITCH .............................. T-23
COWL GRILLE ............................................. S-53
CRUISE CONTROL UNIT.. ...................... T-78,85
D
DASHBOARD ............................................... S-94
DASHPOT ................................................... F-l 42
DISTRIBUTOR .............................................. G-20
DOOR LOCK TIMER UNIT ........................... T-17
DOOR MIRROR ............................................ S-54
REMOTE CONTROL MIRROR ............... S-56
REMOTE CONTROL MIRROR SWITCH. S-55
DOOR SPEAKER .......................................... T-98
DRIVE SHAFT.. ....................................... M-l 7,21
DRL RELAY.. ................................................ T-18
DRL RESISTOR ............................................ T-46
DUAL PROPORTIONING VALVE..
............... P-l 6
DYNAMIC CHAMBER ................................ F-l 12
E
ELECTRIC COOLING FAN SYSTEM ........... E-13
ENGINE (B6 & BP SOHC) ........................... Bl-2
CAMSHAFT ..........................................
Bl-58
CAMSHAFT PULLEY ...........................
Bl-65
CONNECTING ROD ............................. 81-63
PI-I

PARTS INDEX
I
CRANKSHAFT.. ....................................
I31 -64
CYLINDER BLOCK .............................. 61-60
CYLINDER HEAD..
............................... 81-54
CYLINDER HEAD GASKET .................
Bl-16
DRIVE BELT(S). ...................................... 81-5
FRONT OIL SEAL ................................ 81-23
HLA .............................................. Bl-7,20,60
OIL JET ................................................ 81-61
PISTON.. ...............................................
Bl-62
PISTON PIN..
........................................ 81-62
PISTON RING
....................................... 81-62
REAR
OIL SEAL..
................................. 81-25
TENSIONER, IDLER ............................. Bl-65
TENSIONER
SPRING ...........................
Bl-65
TIMING BELT ..................................
Bl-12,65
TIMING BELT PULLEY ........................
Bl-65
VALVE MECHANISM ........................... Bl-55
ENGINE
(BP DOHC) .................................... B2-2
CAMSHAFT ..........................................
82-58
CAMSHAFT PULLEY ...........................
B2-65
CONNECTING ROD..
........................... 82-63
CRANKSHAFT ......................................
B2-64
CYLINDER BLOCK ..............................
82-60
CYLINDER
HEAD.. ............................... B2-54
CYLINDER HEAD GASKET .................
82-16
DRIVE
BELTS.. .......................................
B2-5
FRONT
OIL SEAL ................................
82-26
H LA ..............................................
OIL JET .......................... B2-7iyL;;
......................
PISTON .................................................
B2-62
PISTON PIN ..........................................
82-62
PISTON RING..
..................................... 82-62
REAR OIL SEAL ................................... B2-28
TENSIONER, IDLER ............................. B2-65
TENSIONER SPRING ........................... B2-65
TIMING
BELT.. ................................
B2-12,65
TIMING BELT PULLEY ........................ 82-65
VALVE MECHANISM ........................... 82-55
ENGINE CONTROL UNIT (ECU) ............... F-149
ENGINE COOLANT
........................................ E-5
ENGINE OIL.. .................................................
D-7
ENGINE OIL FILTER.. .................................... D-8
’ EXHAUST SYSTEM. ...................................
F-136
EXTRACTOR CHAMBER .............................. S-53
F
FAN MOTOR (COOLING FAN). ................... E-14
FAN RELAY (COOLING FAN). ..................... E-18
FLASHER UNIT ............................................
T-17
FLOORMAT ..................................................
S-99
FLYWHEEL ..................................................
H-18
FRONT AXLE .................................................
M-4
FRONT BRAKE ............................................
P-l 8
FRONT BUMPER ......................................... S-39
FRONT DOOR ................................................
S-8
FRONT DOOR LOCK AND OPENER ..........
S-13
PI-2
FRONT FENDER PANEL ............................... S-7
FRONT LOWER ARM .................................. R-16
FRONT SHOCK ABSORBER AND SPRING R-11
FRONT SIDE WINDOW REGULATOR AND
GLASS ........................................................ S-10
FRONT STABILIZER..
................................... R-l 8
FRONT SUSPENSION .................................. R-l 0
FUEL FILLER LID AND OPENER..
.............. S-37
FUEL FILTER .............................................. F-l 24
FUEL GAUGE SENDER UNIT ..................... T-73
FUEL PUMP ............................................... F-125
FUEL TANK
................................................ F-123
FUSE AND JOINT BOX.. .............................. T-12
H
HEADLIGHT AND
FRONT COMBINATION LIGHT..
................ T-41
HEADLIGHT RELAY ..................................... T-l 8
HEADLINER ................................................. S-89
HEATER CONTROL UNIT.. ......................... U-26
HEATER UNIT
.............................................. U-21
HIGH-MOUNT STOPLIGHT
.......................... T-45
HIGH-TENSION LEAD ................................. G-l 7
HOOD ............................................................. S-5
HORN T-88
...........................................................
HORN RELAY
.......................................... T-18,88
.__. ’
I I
IGNITER .......................................................
G-23
IGNITION COIL.. .......................................... G-19
INJECTOR .................................................. F-l 31
INSTRUMENT CLUSTER
AND SPEEDOMETER CABLE
.................... T-69
INTAKE MANIFOLD ................................... F-113
INTERIOR LAMP ..................................... T-52,53
ISC VALVE.. ................................................ F-l 16
J
JOINT SHAFT (FRONT AXLE) .................... M-18
L
LATERAL LINK AND TRAILING LINK.. ....... R-26
LICENSE PLATE LIGHT.. ............................. T-47
i
M
I
---
MAIN RELAY (FUEL INJ. RELAY). ............ F-172
MANUAL STEERING ..................................... N-4
MANUAL TRANSAXLE (F5M-R). .................. Jl-2