lock MAZDA PROTEGE 1992 Workshop Manual

INDEX
1. Rear door
10. Rear bumper
Components ...............................
page S-l 5 Components ............................... page S-40
q 2. Rear side window regulator and glass
11. Rear spoiler
Components ...............................
page S-i 7 Components ............................... page S-41
3. Rear door lock and opener 12. Molding, protector, garnish
Components ...............................
page S-l 9 Rear window molding
4. Rear hatch (PROTEGE) ............................... page S-43
Components ............................... page S-20 Rear window molding
5. Rear hatch lock and opener (Hatchback) .............................. page S-44
Components ...............................
page S-22 Side protector ............................. page S-49
6. Power door lock system 13. Rear finisher
Structural view ............................
page S-23 Components ............................... page S-52
Troubleshooting guide.. .............. page S-24 14. Extractor chamber
Door lock switch.. .......................
page S-26 Components ................................ page S-53
Door lock control.. ...................... page S-26 15. Quarter window glass
Door lock timer and relay ...........
page S-26 Components ............................... page S-62
7. Power window system
16. Rear window glass
Structural view ............................
page S-27 Components ............................... page S-63
Troubleshooting guide.. .............. page S-28 17. Rear wiper and washer
Main power window switch.. ...... page S-31 Troubleshooting
guide.. .............. page S-74
Power window sub-switch ..........
page S-32 Rear wiper motor.. ...................... page S-77
Power window motor.. ................
page S-32 Rear washer motor.. ................... page S-77
8. Trunk lid Rear wiper and washer switch..
. page S-77
Components ...............................
page S-33 Components
............................... page S-78
9. Trunk lid lock and opener
Components ...............................
page
S-35
s-3

HOOD
. COMPONENTS
Removal / Installation
1. Remove in the order shown in the figure.
2. Install in the reverse order of removal.
Note
l Remove the radiator grille for removal of the hood lock. (Refer to page S-51.)
19-25
(1.9-2.6, 19-25 11.9-2.6s
[80-110 cm-kg, 69-96 in-lb) 7.8-11 N.m L mfj

N.m (m-kg, ft-lb
p ,mx.nnE.
1. Washer pipe 6. Weatherstrip
2. Hood hinge 7. Hood stay
3. Hood 8. Hood lock
Adjustment Note . . . . . . . . . . . . . . . . . . . . . . . . . . . page S-6 Adjustment Note ..,.,...................... page S-6
4. Hood insulator 9. Release wire
5. Hood deflector
S-5

HOOD
Adjustment Note
Hood
9*2
(0.35 * 0.08)’
“ I
>
P SEC.A-A
;; ‘, Adjust the hood laterally and vertically by loosening the hood-
to-hinge mounting bolts and repositioning the hood. .-
Tightening torque:
19-25 N.m (1.9-2.6 m-kg, 14-19 ft-lb)
ii1
‘ -~ 1. J -I SEC.B-B
03uosx-oc 16
Hood lock
Adjust the hood lock after the hood has been aligned. Loos-
en the hood lock mounting bolts and nut and align the lock
with the striker on the hood.
Tightening torque
Bolts: 7.8-l 1 N-m (80-I 10 cm-kg, 69-95 in-lb)
Nut: 19-25 N,rn (1.9-2.6 m-kg, 14-19 ft-lb)
S-6

FRONT DOOR
FRONT DOOR
COMPONENTS
Removal / Installation
1. Disconnect the negative battery cable.
2. Remove in the order shown in the figure.
3. Install in the reverse order of removal
Note
l Remove the front door trim and door screen for removal of the checker.
(Refer to pages S-10, 11.)
\
J
N.m (m-kg, ft-lb)
1. Harness connector
5. Door lock striker
2. Checker pin
Adjustment Note .,......................... page S-9
3. Hinge
6. Checker 4.
Front door
Adjustment Note . . . . . . . . . . . . . . . . . . . . . . . . . . .
page S-9
S-8

FRONT DOOR S
03uosx-01’
PROTEGk 6
f 1.5 (0.24 f 0.06)
HATCHBACK: 6.3
f 1.5 (0.25 f 0.06
mm (in)
Adjustment Note
Door lock striker
1. Verify that the door can be closed easily and that there is
no looseness. If there is a problem, loosen the striker mount-
ing screws and adjust by moving the striker vertically or
laterally.
2. Check the rear offset of the door to the body (or rear door).
If there is a problem, adjust it by moving the door lock striker
laterally.
Tightening torque:
18-28 N-m (1.8-2.7 m-kg, 13-20 ft-lb)
Note
l Use a TORX drive bit for removal/installation of the
door lock striker.
Front door
Loosen the hinge bolts and adjust as shown in the figure. Tight-
en the bolts to the specified torque.
Tightening torque:
18-29 N-m (1.8-3.0 m-kg, 13-22 ft-lb)
s-9

FRONT DOOR LOCK AND OPENER S
FRONTDOORLOCKANDOPENER
COMPONENTS
Removal / Installation
1. Raise the front door glass fully to remove the door lock assembly.
2. Disconnect the negative battery cable.
3. Remove in the order shown in the figure, referring to
Removal Note.
4. Install in the reverse order of removal.
Caution
l Remove the door screen carefully so that it may be reused.
Note
l Refer to page S-56; Removal of the door mirror for removal of the inner garnish.
1ATCHBACK
1. Regulator handle (Manual regulator) 7. Door screen
Removal Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page S-12 8. Lock control (Power door lock)
2. Inner garnish 9. Front door lock assembly
3. Front door trim (Manual window) 10. Outer handle
4. Front door trim (Power window) 11. Lock cylinder retainer
5. Inner handle 12. Lock cylinder
6. Sealing pad
s-13

S
r
FRONT DOOR LOCK AND OPENER
- 1
PROTEGk
03uosx
1. Regulator handle (Manual regulator)
Removal Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page
2. Inner garnish
3. Front door trim (Manual window)
4. Front door trim (Power window) 5. Inner handle
6. Sealing pad 7.
Door screen S-12 8.
Lock control (Power door 9.
Front door lock assembly 10.
Outer handle 11.
Lock cylinder retainer 12.
Lock cylinder lock) .-,
S-l 4

REAR DOOR S
REAR DOOR
COMPONENTS
Removal / Installation
1. Disconnect the negative battery cable.
2. Remove in the order shown in the figure.
3. Install in the reverse order of removal.
Note
l Remove the rear door trim and door screen for removal of the checker. (Refer to naae S-17.
N-m (m-kg, ft-lb)
1. Harness connector 5. Door lock striker
2. Checker pin Adjustment Note ,..............,.....,.,. page S-16
3. Hinge 6. Checker
4. Rear door
Adjustment Note . . . . . . . . . . . . . . . . . . . . . . . . . page S-i 6
S-l 5

S REAR DOOR
4 f 0.8 (0.16 f 0.03)
OR (FRONT)
-c1 A4 SEC.A-A
mm (in)
03uosx-0’
Adjustment Note
Door lock striker
1. Verify that the door can be closed easily and that there is
no looseness. If there is a problem, loosen the striker mount-
ing screws and adjust by moving the striker vertically or
laterally.
2. Check the rear offset of the door to the body. If there is a
problem, adjust it by moving the door lock striker laterally.
Tightening torque:
18-26 N.m (1.8-2.7 m-kg, 13-20 ft-lb)
Note
l Use a TORX drive bit for removal/installation of the
door lock striker.
Rear door
Loosen the hinge bolts and adjust as shown in the figure. Tight-
en the bolts to the specified torque.
Tightening torque:
18-29 N-m (1.8-3.0 m-kg, 13-22 ft-lb)
S-16

REAR DOOR LOCK AND OPENER S
REAR DOOR LOCK AND OPENER
COMPONENTS
Removal / Installation
1. Raise the rear door glass fully to remove the door lock assembly.
2. Disconnect the negative battery cable.
3. Remove in the order shown in the figure, referring to Removal Note.
4. install in the reverse order of removal.
Caution
l Remove the door screen carefully so that it may be reused.
4.2-6.2 N-m
1, Regulator handle (Manual regulator) 7. Sealing pad
Removal Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page S-l 2 8. Door screen
2. Rear door trim (Power window) 9. Lock knob assembly
3. Rear door trim (Manual window) 10. Lock control (Power door lock)
4. inner handle 11, Rear door lock assembly
5. Pull handle bracket (power window) 12. Outer handle
6. Rear power window switch
s-19