lock MAZDA PROTEGE 1992 Workshop Manual

REAR HATCH S
7 f 1.5 (0.28 f 0.06) 6 f 0.8
(0.24 * 0.03)
9 SECA-A R
mm (i..,
03UOSX-02
---i-
----:.
03uosx-oi
Adjustment Note
Rear hatch
Loosen the hinge bolts and adjust as shown in the figure. Tight-
en the bolts to the specified torque.
Tightening torque:
8.8-13 N*m (90-l 30 cm-kg, 78-l 1: in-lb)
Rear hatch striker
Verify that the rear hatch can be closed easily and that there
is no looseness. If there is a problem, adjust the rear hatch
striker.
(1) Loosen the rear hatch striker installation bolts.
(2) Close the rear hatch and align the striker with the rear hatch
lock on the rear hatch.
Tightening torque:
18-23 N*m (1.6-2.3 m-kg, 12-17 ft-lb)
s-21

S REARHATCH LOCKANDOPENER
REARHATCH LOCKANDOPENER
COMPONENTS
Removal / Installation
1. Disconnect the negative battery cable.
2. Remove in the order shown in the figure.
2 lnctall in the rpvprs~! order of rwnoval.
2.3, 12-17)
N.m (m-kg, ft-lb
_____-
0.1UOSX-C’
Rear hatch lock Rear hatch opener, opener cable
1. Rear hatch lower trim 5. Trunk end trim
Removal / Installation .,......,,...... page S- 98 Removal / Installation .,,......,,._... page S- 98
2. Lock cylinder retainer 6. Rear hatch striker
3. Lock cylinder assembly Adjustment Note ,.,,,,,,,......,,,,,... page S- 21
4. Rear hatch lock assembly 7. Scuff plate, Trunk side cover, Trunk side trim,
Quarter trim (R.H. side)
Removal / Installation ,.........,..... page S- 98
8. Opener lever
9. Rear seat cushion
Removal / Installation . . . . . . . . . . . . . . . . page S-l 12
10. Rear hatch opener cable
s-22

POWER DOOR LOCK SYSTEM
POWER DOOR LOCK SYSTEM
STRUCTURAL VIEW
121 rnsx-on
1, Door lock timer and relay
Inspection ................................... page S-26
2. Door lock switch (In door lock assembly)
Inspection ................................... page S-26
Removal / Installation
Hatchback ................................ page S-13
PROTEGC .................................
page S-14 - -- 3. Front door lock control
inspection ................................... page S-26
Removal / Installation
Hatchback ................................ page S-13
PROTEGE ................................. page S-14
4. Rear door lock control
Inspection ...................................
page S-26
Removal / installation ..................
page S-l 9
S-23

POWER DOOR LOCK SYSTEM
TROUBLESHOOTING GUIDE
Circuit Diagram
l POWER DOOR LOCK K-2
MAIN
c-09 POWER DOOR LOCK SWITCH(OR1) K--IO POWER DOOR LOCK K-II POWER DOOR LOCK MOT(X?FP
RELAY (F)
(3HB) (PROTEGE)
(3HB) (PROTEGE)
C-12 POWER DOOR LOCK K-13 POWER OOOR LOCK
MOTOR RL (OR31 MOTOR RR (OR41
S-24

POWER DOOR LOCK SYSTEM s
Power door lock system does not operate
(All doors)
I
Check ROOM 10A and DOOR OK NG VB: Battery voltage - Repair harness and replace fuses
1
Check for battery voltage at terminal-wire (L/R) of door
lock switch connector NG
Repair harness (Fuse box-Door lock switch)
1 OK
Check terminal voltage above connector with switch
each condition
Locked
Unlocked (G/R) wire
Va
ov (G/O) wire
ov
VB
1 OK
Check door lock switch (Refer to page S-26)
Disconnect door lock timer and relay connector:
check for battery voltage at terminal-wire (W/G) NO
- Repair harness (Fuse box-Door lock timer and relay) OK
Check terminal voltage above connector with switch
each condition
Lot ked
Unlocked
VB
ov (G/O) wire
ov
VB
1 OK
NO
Repair harness =
(Door lock switch-Door lock timer and relay)
1
Check for continuity of above connector terminal-wire
(B) to ground Repair harness (Door lock timer and relay-Ground)
I OK
Connect battery voltage to terminal-wire (G) and ground
terminal-wire (R) of door lock timer and relay; check that NGT Broken harness (Door lock timer and relay-Door lock
doors lock control) or defective door lock control
Reverse above connection; check that doors unlock (Refer to inspection; page S-26)
I OK F Check door lock timer and relay (Refer to page S-26)
23uosx-007 One door lock does not operate
t
Check door lock control (Refe Replace door lock control (Refer to pages S-13, 14, 19)
I OK __ Repair harness
- (Door lock timer and relay-Door lock control)
03uosx-030
s-25

POWER DOOR LOCK SYSTEM
03uosx-03:
DOOR LOCK SWITCH
Inspection
1 1 Disconnect the door lock switch connector.
2. Check for continuity between terminals of the switch with
an ohmmeter. -,
Locked 0 0
Unlocked 0 0
O--O: Indicates continuity
3. If not as specified, replace the door lock switch.
DOORLOCKCONTROL
Inspection
1. Disconnect the door lock control connector.
2. Check operation of the door lock control when battery volt-
age is applied to the terminals.
VB: Battery voltage
Connection
43 Ground Door lock control condition
b a Locked
a b Unlocked
3. If not as specified, replace the door lock control.
DOOR LOCK TIMER AND RELAY
Inspection
1. Check for continuity between terminals of the door lock timer
and relay with an ohmmeter.
Terminals 1 Continuity 1 Terminals 1 Continuity 1 Terminals 1 Continuity
a-b
I X 1 b-d 1 X 1 c-h 1 X
I a-c I 0 I b-e I X I d-e I 0 I
I
a-d I 0 1 b-f 1 X I d-f I 0 I
a-e 0 1 b-h ) 0 ) d-h ) X a-f I 0 1 c-d 1 0 I e-f I 0 I
a-h X c-e 0 1 e-h 1 X
b-c 1 X c-f
0 ( f-h ) X
I
O...Yes X...No
Note
l Set the tester to the x 1,OOOQ range.
2. Connect battery voltage to terminal (b) and ground termi-
nal (a). Then, short circuit between terminals (h) and (d) or
(h) and (c), and check that the relay clicks.
S-26

TRUNK LID S
TRUNK LID
COMPONENTS
Removal / Installation
1. Disconnect the negative battery cable.
2. Remove in the order shown in the figure, referring to
Removal Note.
3. Install in the reverse order of removal, referrina to Installation Note.
m-kg, 69-95 in-lb)
1. Lid lock protector 6. High-mount stoplight (Interior mounted)
2. Trunk ooener cable Removal / Installation . . . . . . . . . . . . . . . . . . . . . Section T
3. Rear harness
4. Trunk lid
Adjustment Note . . . . . . . . . . . . . . . . . . . . . . . . . page S-34
5. Balance spring
Removal Note.. . . . . . . . . . . . . . . page S-34
Installation Note . .._. ._._.._.____...r..__ page S-34
Adjustment Note.. . . . . . . . . page S-34 7. Rear package trim
Removal / Installation . . . . . . . . . . . . . . . . . . page S-97
8. Lid hinge assembly
s-33

TRUNK LID LOCK AND OPENER S
TRUNK LID LOCK AND OPENER
COMPONENTS
-_ Removal / Installation
1. Disconnect the negative battery cable.
2. Remove in the order shown in the figure, referring to Removal Note.
3. Install in the reverse order of removal.
-.
*--
7.8-11 N-m
(60-110 cm-kg,
69-95 in-lb)
7.6-l 1 N.m (80-l 10 cm-kg, 69-95 in-lb)
03uosx-04
Trunk lid lock, Striker
Trunk lid opener, Opener cable
1. Trunk lid protector
5. Trunk lid protector
2. Trunk lid lock cylinder, Retainer
6. Scuff plate, B-pillar lower trim (L.H. side)
Removal Note . . . . . . . . . . . . . . . . . . . . . . . . . . . page S-
36
Removal I Installation . . . . . . . :.. page S-
97
3. Trunk lid lock assembly
7. Opener lever
4. Trunk lid striker
8. Rear seat
Removal / Installation . . . . . . . . . . . . . . . . page S-l 11
9. Trunk lid opener cable
s-35

S TRUNK LID LOCK AND OPENER
Removal Note
Trunk lid lock cylinder
1. Disconnect the opening rod from the trunk lid lock assembly.
2. Remove the retainer and the trunk lid lock cylinder and
-/
opening rod.
S-36

FUEL FILLER LID AND OPENER s
FUEL FILLER LID AND OPENER
COMPONENTS
Removal / Installation
1, Remove in the order shown in the figure.
2. Install in the reverse order of removal.
Note
l Remove the rear seat belt retractor for removal of the trunk side trim (PROTEGe).
(Refer to page S-101 .)
Filler lid Filler lid opener, Opener lever, Opener cable
1 . Filler lid 5. Trunk end trim
2.
3.
4. Lift spring (With opener) Removal / Installation . . . . . . . . . . . . . . . . page S- 97
Lock cylinder retainer (Without opener) 6. Trunk side trim (L.H. side)
Filler lid lock (Without opener) Removal I Installation . . . . . . . . . . . . . . . . page S- 97
7. Filler lid opener
8. Scuff plate (L.H. side)
Removal / Installation . . . . . . . . . . . . . . . . page S- 97
9. B-pillar lower trim (L.H. side)
Removal / Installation . . . . . . . . . . . . . . . . page S- 97
10. Rear seat
Removal I Installation .,.............. page S-l 11
11. Opener lever
12. Opener cable
s-37