lock MAZDA PROTEGE 1992 Workshop Manual

S FUEL FILLER LID AND OPENER
-iATCHBACK
Filler lid
1 Filler lid
2. Lift spring (With opener)
3. Lock cylinder retainer (Without opener)
4. Filler lid lock (Without opener) Filler lid opener, Opener lever, Opener cable
5. Trunk end trim
Removal / Installation . . . . . . . . . . . . . . . . page S- 98
6. Trunk side cover
Removal I Installation . . . . . . . . . . . . . . . . page S- 98
7. Trunk side trim
Removal I Installation . . . . . . . . . . . . . . . . page S- 98
8. Filler lid opener
9. Scuff plate
Removal I Installation . . . . . . . . . . . . . . . . page S- 98
10. Rear seat
Removal I Installation . . . . . . . . . . . . . . . . page S-l 12
11. Quarter trim
Removal / Installation . . . . . . . . . . . . . . . . page S- 98
12. Opener lever
13. Opener cable
S-38

QUARTER WINDOW GLASS
QUARTER WINDOW GLASS
COMPONENTS
Removal / Installation
1, Remove in the order shown in the figure.
2. Install in the reverse order of removal.
Note
l Remove overlapping portion of the quarter trim for removal of the A-pillar trim (U.S.) or B-
pillar upper trim (Canada).
7.8-l 1 N.m (80-I 10 cm-kg, 69-95 in-lb)
9
1. Seat belt upper anchor (Canada) 3. Quarter window lock
Removal / Installation . . . . . . . . . . . . . . . . page S-100 4. Quarter window glass
2. A-pillar trim (U.S.)/B-pillar upper trim (Canada) 5. Quarter window hinge
Removal I Installation . . . . . . . . . . . . . . . . page S- 98 6. Pillar molding
S-62

S SLIDING SUNROOF
SET--PLATE
5.8 f 0.3 (0.23 f 0.01)
D5.8U.3& (0.23 f 0.01
SEC. A-A
13uosx.030 mm (in)
03UOSX-16
TORQUE ADJUSTING NUT
PAWL WASHER
Gap 1, Verify that the sliding panel does not interfere with the roof
panel when opened.
2. Open the sliding panel fully and move the set plate forward
if necessary.
Caution
l If the set plate is moved too far forward, there may
be a malfunction or leakage.
Moving load
1. Measure the operation time of the sliding panel.
(From fully opened to fully closed or reverse operation.)
Specified time: 4-7 sec.
2. If not as specified, adjust the torque adjusting nut on the
motor.
Tightening torque:
3.9-4.9 N-m (40-50 cm-kg, 35-43 in-lb)
Caution
l Lock the nut with the paw1 washer after adjustment.

S TRIM
Note (Hatchback)
l Remove the front seat belt upper anchor for removal of the B-pillar upper trim.
(Refer to page S-100.)
l Remove the rear seat belt upper anchor and the quarter window lock for removal of the C-
pillar trim. (Refer to pages S-62, 101.)
l Remove the rear seat cushion for removal of the quarter trim. (Refer to page S-112.)
* Disconnect the negative battery cable for removal of the rear hatch lower trim. (With luggage
compartment lamp.)
iATCHBACK
'. .' LA I i-i I / '.
1. Front side trim 7. Quarter trim
2. Scuff plate 8. B-pillar upper trim
3. Front door trim (Without passive shoulder belt)
Removal I Installation . . . . . . . . . . page S-l 0 9. A-pillar trim
4. Trunk end trim 10. Rear header trim
5. Trunk side cover 11. C-pillar trim
6. Trunk side trim 12. Rear hatch lower trim
S-98

S SEAT BELT
a
(U.S.)
b a
wuosx-I 9 1
SEAT BELT
Inspection
Emergency lock retractor
1. Verify that the belt can be pulled out smoothly and that it
moves smoothly when worn.
2. Verify that the retractor locks when quickly pulling the belt. --
3. Remove the retractor.
4. Hold the retractor at the same angle as when it was installed.
5. Slowly incline the retractor while pulling out the belt.
6. Verify that the retractor locks at an inclination of
approx.
30 degrees.
Webbing
Inspect the webbing for scars, tears, and wear and for defor-
mation of the fittings.
BUCKLE SWITCH (Driver side buckle)
Inspection
1. Disconnect the buckle switch connector.
2. Check for continuity between terminals with an ohmmeter.
Terminal Rnlt cnnditinn - a b
--I
I_.. --. .-...-.
Unfastened 0 0
Fastened
O--O: Indicates continuity
S-l 02

PASSIVE SHOULDER BELT SYSTEM S
PASSIVE SHOULDER BELT SYSTEM
STRLICTURAL VIEW
--
1, Passive shoulder belt control unit
Removal / Installation . . . . . . . . . . . . . . . . page S-l 08
2. Passive shoulder belt retractor
Removal / Installation . . . . . . . . . . . . . . . . page S-l 08
a. Warning switch
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
page S-l 07
3. Lap belt
Inspection (Retractor) .,.............. page S-l 02 4. Passive shoulder belt
Removal / Installation . . . . page S-l 08
b. Passive shoulder belt motor
Inspection . . . . . . ,,......... page S-l 06
c. Limit switch (Front)
Inspection ,........,.,..... page S-l 07
d. Limit switch (Rear)
Inspection . . . . ,...,.,.... . . page S-l 07
5. Door catch switch (In door lock assembly)
Removal / Installation . . . . pages S-l 3, 14
Inspection . . . . . . . . . . . . . . . . . . . . . page S-l 07
S-l 03

PASSIVE SHOULDER BELT SYSTEM
Passive shoulder belt stays in rearward position
Cl ___
Disconnect passive shoulder belt control unit and door NG
catch switch connector; check for continuity between c Broken harness (Passive shoulder belt control unit -
terminal-wires (L/O or L/Y) of above connectors Door catch switch) OK
Reconnect door catch switch connector; check for con- NG Defective door catch switch (Refer to Inspection;
tinuity of terminal-wire (L/O or L/Y) of door catch switch 2 page S-107) or broken harness (Door catch switch -
connector to ground when door open Ground)
I OK
Check for no continuity of terminal-wire (Y/L or L/B) of NGs Short circuit (Passive shoulder belt control unit - Front
passive shoulder belt control unit connector to ground limit switch) or defective front limit switch
1
(Refer to Inspection; page S-107) OK
Check for continuity between terminal-wires (L/G, BR or NG
Y/G, W/B) of above connector and passive shoulder belt _ Repair harness (Passive shoulder belt control unit -
motor connector Passive shoulder belt motor)
L
1 OK
I
Check passive shoulder belt motor
(Refer to page S-106) NG
_ Replace passive shoulder belt
- (Refer to Removal/Installation; page S-l 08) OK
L Replace passive shoulder belt control unit
(Refer to Removal/Installation; page S-l 08) i-.. ”
OBUOSX-I 96 Passive shoulder belt moves to forward position
when door is opened while vehicle is running at
more than 10 km/h (6.2 mph)
J
NG
Check speed sensor (Refer t = Replace speedometer (Refer to Section T) OK
Replace passive shoulder belt control unit (Refer to
Removalilnstallation; page S-l 08)
03uosx-197
I 23UOSX-03
PASSIVE SHOULDER BELT MOTOR
Inspection
1, Disconnect the passive shoulder belt connector.
2. Connect battery voltage to terminal (a) and ground termi-
nal (b). Verify that the motor rotates in the forward direction
(release).
3. Reverse the above connection, and check that the motor
rotates in the rearward direction (lock).
4. If not as specified, replace the passive shoulder belt. Caution
l Do not operate the motor for an extended time.
S-l 06

PASSIVE SHOULDER BELT SYSTEM S
DOOR CATCH SWITCH (in front door lock assembly)
Inspection
1. Disconnect the door catch switch connector.
2. Check for continuity between the terminals with an
ohmmeter.
031JOSX- 19
mm (in) Release
( +<>: lndtcates continuity
LIMIT SWITCH (FRONT/REAR)
Inspection
1. Disconnect the passive shoulder belt and front limit switch
connectors.
2. Position the shoulder belt buckle forward and rearward as
shown with the emergency handle.
3. Check for continuity between the limit switch terminals with
an ohmmeter.
Note
l Verify that the shoulder belt buckle is fully in the
front/rear lock position when checking.
Limit switch
Front
Rear
Buckle posItIon a b f h
Released (Front)
0 0
O---G Indicates continuity
4. If not as specified, replace the passive shoulder belt.
WARNING SWITCH (in passive shoulder belt retractor)
Inspection
1. Disconnect the warning switch connector.
2. Check for continuity between terminals when the lap belt
is pulled out/released.
Lap belt condition R.H. side
L.H. side
a b C d
I
Pulled (more than 80 cm (31.50 in) 1 0
Released
C&---i). Indicates continuity
SPEED SENSOR
Inspection
1. Remove the instrument cluster. (Refer to Section T.)
2. Check for continuity between terminals A and F while rotat-
ing the speedometer cable shaft.
3. If there are not four pulses per shaft rotation, replace the
speedometer. (Refer to Section T.)
S-l 07

S PASSIVE SHOULDER BELT SYSTEM
COMPONENTS
Removal / Installation
1. Disconnect the negative battery cable.
2. Remove in the order shown in the figure
3. Install in the reverse order of removal.
Caution
l Remove/install the passive shoulder belt carefully to prevent damaging the headliner.
Note
l Refer to page S-13 or 14; Removal of the front door lock assembly for removal of the door
catch switch.
7.0-12 N.m
(SO-120 cm-kg, 69-
18-25
,.n 0.3 -104 in-lb)
7.8-12 N.m
(80-l 20 cm-kg,
69-104 in-lb)
-i--c’
I%? I \_A
DY--IUS
m-lb
38-78 (3.9-8.0.
28-58
PROTEGli
’ /
S-l 08
N.m (m-kg, Mb)
03uosx-20:

S SEAT
I
REAR
F ‘ROTEGI!!
1. Rear seat back lock
2. Spring
3. Rear seat back rod 4.
Rear seat back knob Hatchback
5. Rear seat back catch
6. Spring
7. Rear seat back knob
13uosx-02:
s-114