MITSUBISHI ENDEAVOR 2004 Service Repair Manual

4. Tighten the oil pump case mounting bolts to the specified torque.
Tightening torque: 14+/-1 N.m (122+/-9 in-lb)
NOTE: After installation, keep the sealed area away from
oil and coolant for approximately one hour.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 98: Installing Oil Pump Case

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>>C<< CRANKSHAFT FRONT OIL SEAL INSTALLATION 1. Install the guide of special tool MD998717 to the front end of the crankshaft.
Fig. 99: Installing Guide Of Special Tool MD998717 To Front End Of The
Crankshaft

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
2. Apply engine oil to the lip area of a new oil seal and push it in until it contacts
the oil pump case.
3. Usin
g special tool MD998717,
pres
s-fit the oil seal into the oil
pum
p case.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 100: Installing Oil Seal Into Pump Case

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>D<< OIL FILTER INSTALLATION 1. Clean the installation surface of the filter bracket.
2. Apply engine oil to the O-ring of the oil filter.
3. Install the oil filter to the bracket and tighten it to the specified torque.
Tightening torque: 14+/-2 N.m (122+/-17 in-lb)
4. If no torque wrench can be used for tightening, use the following procedure.
1. Screw in the oil filter until its O-ring contacts the oil filter bracket.
2. Ti
ghten the oil filter 1 turn.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 101: Installing Oil Filter

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>>E<< ENGINE OIL PRESSURE SWITCH 1. Apply 3M< SD >TM< /SD > AAD Part number 8672 or equivalent to the
thread of engine oil pressure switch.
CAUTION: Be careful not to block the oil passage with sealant.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 102: Applying 3M AAD Part Number 8672 To Thread Of Engine Oil Pressure Switch

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2. Tighten the engine oil pressure switch together with the oil filter bracket to the
specified torque, using special tool MD998054.
Tightening torque: 10+/-2 N.m (87+/-17 in-lb)

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 103: Tightening Engine Oil Pressure Switch

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>>F<< OIL PAN, UPPER INSTALLATION 1. Clean both gasket surfaces of the upper oil pan and cylinder block.
2. Apply a 4 mm (0.2 inch) diameter bead of sealant. (Mitsubishi Genuine Parts
number MD970389 or equivalent) to the upper oil pan.
Apply sealant as indicated by the broken line in the illustration; the grooves
must be traced and the bolt holes must be surrounded with a bead of sealant.
CAUTION: When installing the upper oil pan, be sure not to
expel the sealant from the oil pan flange at

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

3. Install the oil pan to the bottom of the cylinder block.
portion A in the illustration.
NOTE: Be sure to install the oil pan quickly while the sealant is
wet (within 15 minutes).

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 104: Installing Oil Pan To Bottom Of Cylinder

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
4. Tighten the upper oil pan bolts in the sequence shown.
Tightening torque: 9.0+/-3.0 N.m (80+/-26 in-lb)
Fig. 105: Tightening Upper Oil Pan Bolts

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>G<< OIL PAN, LOWER INSTALLATION 1. Clean both gasket surfaces of the upper and lower oil pans.
2. Apply a 4 mm (0.2 inch) diameter bead of sealant (Mitsubishi Genuine Parts
number MD970389 or e
quivalent
) to the lower oil
pan.
NOTE: After installation, keep the sealed area away from the oil
and coolant for approximately one hour.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor