MITSUBISHI ENDEAVOR 2004 Service Repair Manual

Apply sealant as indicted by the broken line in the illustration; the grooves
must be traced and the bolt holes must be surrounded with a bead of sealant.
3. Install the lower oil pan to the upper oil pan. NOTE: Be sure to install the oil pan quickly while the sealant is
wet (within 15 minutes).

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 106: Identifying Bolt Hole And Groove And Install The Lower Oil Pan To The Upper Oil Pan

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y of MITSUBISHI MOTOR SALES OF AMERICA
.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

4. Tighten the lower oil pan bolts in the sequence shown.
Tightening torque: 11+/-1 N.m (95+/-9 in-lb)
Fig. 107: Identifying Lower Oil Pan Bolts In Standard Sequence

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>>H<< DRAIN PLUG GASKET INSTALLATION NOTE: After installation, keep the sealed area away from oil for
approximately one hour.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Install the drain plug gasket in the direction shown.
CAUTION: If the gasket is installed in the wrong direction, oil
leaks will occur.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 108: Installing Drain Plug Gaske
t
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INSPECTION OIL PUMP 1. Check the tip clearance.
Standard value: 0.06 - 0.18 mm (0.003 - 0.007 inch)
Fig. 109: Checking Tip Clearance

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2. Check the side clearance.
Standard value: 0.04 - 0.10 mm (0.002 - 0.003 inch)

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 110: Checking Side Clearance

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3. Check the body clearance.
Standard value: 0.10 - 0.18 mm (0.004 - 0.007 inch)
Limit: 0.35 mm (0.013 inch)

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 111: Checking Body Clearance

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PISTON AND CONNECTING ROD REMOVAL AND INSTALLATION
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

Fig. 112: Removing/Installing Piston And Connecting Rod

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REMOVAL SERVICE POINTS << A >> CONNECTING ROD CAP REMOVAL 1. Mark the cylinder number on the side of the connecting rod big end for correct
reassembly.
2. Kee
p the removed connectin
g rods, ca
ps, and bearin
gs in order accordin
g to

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor

the cylinder number.
Fig. 113: Removing Connecting Rod Cap

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< > PISTON PIN REMOVAL
CAUTION: The clearance between the piston and the piston pin
is a tight fit at room temperature. Therefore, be sure
to heat the piston before pulling out the piston pin.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Overhaul - Endeavor