MITSUBISHI LANCER EVOLUTION 2007 Service Repair Manual

BODY -Doors42-23
DOOR OUTSIDE HANDLE LOOSENESS
CHECK
1. Check that the looseness of the door outside handle
satisfies the standard value.
Standard value (A):
Front 2.3±2.1 mm
Rear 1.3±1.7 mm
2. Check the door outside handle and door latch assembly.
If faulty, replace.
POWER WINDOW OPERATING CURRENT
CHECK
1. Remove the power window fuse, and connect the circuit
tester as shown in the figure.
2. When the power window switch is set to the UP side,
a large amount of operating current flows when the window
is operated or closed. Therefore measure somewhere
in between excluding these positions.
Standard value: 5±1A (Power supply voltage
14.5±0.5 V, 25_C)
3. If outside the standard value, perform troubleshooting.
(Refer to GROUP 54B.)
CIRCUIT BREAKER CHECK (Incorporated in
the power window motor)
1. Set the power window switch to the UP side until the
window glass closes completely, and continue operating
the switch for more than 10 seconds.
2. Release the power window switch at the UP side, and
at the same time, press the DOWN side. Under this
condition if the window glass starts to lower within 60
seconds, the circuit breaker can be determined as good.
POWER WINDOW CHECK
Check that the power window operates. If it does not, perform
troubleshooting. (Refer to GROUP 54B.)
A

BODY -Doors42-24
DOOR INSIDE HANDLE LOOSENESS CHECK
AND ADJUSTMENT
1. Check that the door inside handle looseness satisfies
the standard value.
Standard value (A):
Front 9.6±9.2 mm
Rear 9.0±9.2 mm
2. If outside the standard value, remove the door trim.(Refer
to P.42-27.)
3. Adjust the looseness of the inside handle using the clip
joining the inside handle and rod.
A
Section B - B
B
B

BODY -Doors42-25
DOOR ASSEMBLY
REMOVAL AND INSTALLATION
Post-installation Operation
Door Adjustment (Refer to P.42-20.)


7
61 2
3 4
5
98
5
2
38
9
67
4
5, 6
21±4 N·m11±2 N·m
11±2 N·m 1.5±0.5 N·m
1.5±0.5 N·m 27±5 N·m
21±4 N·m
1
1 10
10
11±2 N·m
11±2 N·m
21±4 N·m27±5 N·m
27±5 N·m 21±4 N·m 27±5 N·m
1. Damper mail
Door assembly removal steps
2. Harness connector
3. Door check connecting bolt
4. Door assembly
5. Door upper hinge
6. Door lower hingeStriker removal steps
"AA7. Striker
8. Striker shim
Door switch removal
9. Door switch cap
10. Door switch

BODY -Doors42-26
INSTALLATION SERVICE POINTS
"AASTRIKER INSTALLATION
Align the center of the striker and latch within
±1.5 mm, and
install.
INSPECTION
DOOR SWITCH CONTINUITY CHECK
Switch positionTerminal No.p
123
Released (ON)
Depressed (OFF)
Striker center
Latch center
- 1.5 mm +1.5 mm
Latch Striker
1
2
3

BODY -Doors42-27
DOOR TRIM AND WATERPROOF FILM
REMOVAL AND INSTALLATION


7
91
1011
6 9
9
3
521
2
4 8
4 87 6 5 11
103
Sealant: 3M ATD Part No. 8625 or equivalent
Removal steps
1. Cap
2. Door pull handle
3. Power window switch panel
assembly
AA"4. Door inside handle cover
AB""BA5. Clip windows>"BA6. Escutcheon power windows>
"BA7. Regulator handle power windows>
8. Door trim assembly
9. Speaker
10. Power window switch bracket
"AA11. Waterproof film

BODY -Doors42-28
CLIP AND CLAW POSITIONS
Door trim
Section A - A View A
View C
Section C - CSection D - D Section B - B

D Front door trim
Door trim
Clip
Door trim A
AView BView C
Door panel
ClawCapD
Cap
Claw View A
AW0461AU
AW0772AQ
AW0465AU
Power window switch panel
assembly
Power window switch panel assembly
BW0465AU
Note
Claws positions Clips positions
B View B
BC
C
CC
C
CC
C BBPower window
switch panel
assembly
Clip
Pull handle box

BODY -Doors42-29
B Note
Section A - A View AView B Claws positions Clips positions

Rear door trimView AView B
Door panelDoor trim Clip
D
Cap View C
D
Section C - C
Cap
ClawPull handle box
View C
B
AW0461AU
AW0772AQ
BW0465AU
Section D - D Section B - B
Door trim
Clip C
C
CC
C
C
A
A
C
C B
B Power window switch
panel assembly
Power window switch
panel assembly
ClawDoor trim Power window switch panel assembly
AW0465AU

BODY -Doors42-30
REMOVAL SERVICE POINTS
AA"DOOR INSIDE HANDLE COVER REMOVAL
1. Insert the driver into the tapping screw cap end of the
door inside handle cover and pry the cap the way shown
in the illustration to remove the cap, and then unscrew
the tapping screw.
2. As shown in the illustration, insert the special tool between
the door inside handle cover and door inside handle,
and then disengage the claws of the door inside handle
cover and door inside handle.
3. Insert the special tool into the door inside handle cover
end, and then pry and remove the door inside handle
cover.
AB"CLIP REMOVAL
Use a cloth to remove the clip as shown in the illustration.Tapping screw cap
MB990784 Door inside handle cover
A
AB
B
Door inside
handle cover
Door inside
handle cover ClawClaw
Claw Door trimSection A - ASection B - B
Door inside
handle coverSpecial tool
insertion
position

BODY -Doors42-31
INSTALLATION SERVICE POINTS
"AAWATERPROOF FILM INSTALLATION
Apply the specified adhesive on the waterproof film as shown
in the illustration, and then glue it on the door window glass.
Specified sealant: 3M ATD Part No. 8625 or equivalent
"BAREGULATOR HANDLE/ESCUTCHEON/CLIP
INSTALLATION
1. Install the clip and escutcheon to the regulator handle.
2. Close the front door window glass fully, and then install
the regulator handle as shown in the illustration.
INSPECTION
Power window main switch uses SWS system, for the
power window main switch check, refer to GROUP 54B
- SWS.
POWER WINDOW SUB SWITCH CONTINUITY CHECK
Switch positionTerminal No.p
236
UP
DOWN
Waterproof film

Waterproof film
Front of vehicle
30_
Horizontal line

BODY -Doors42-32
DOOR GLASS AND REGULATOR
REMOVAL AND INSTALLATION
Pre-removal Operation
Door Trim and Waterproof Film Removal (Refer to
P.42-27.)Post-installation Operation
DDoor Window Glass Adjustment (Refer to P.42-21.)
DDoor Trim and Waterproof Film Installation (Refer
to P.42-27)
1
23
1


34
25 6
1 1
power windows>
power windows>
Window regulator assembly
removal steps
"BADOperation check power window>
AA""AA1. Window regulator assembly
AA""AA2. Power window motor assembly
Window glass removal steps
D. Window glass runchannel (Refer to
P.42-39, 40.)
3. Door window glassStationary window glass removal
steps
DWindow glass runchannel (Refer to
P.42-38, 39.)
DDoor window glass lower runchan-
nel (Refer to P.42-38, 39.)
3. Door window glass
AB"4. Door center sash
5. Stationary window glass
6. Stationary window weatherstrip