MITSUBISHI SPYDER 1990 Service Repair Manual

AUTOMATIC TRANSAXLE OVERHAUL
Guide bracketI
Split sleeve
.
bracket anchor
ide
Install pivot shaft and guide bracket.
Caution
Be sure that guide bracket split touch
the rear of the case.
l Guide bracket (disassembled)
l Guide bracket (assembled)
(7) Install guide bracket anchor shaft and
(8) Install park rod guide bracket anchor shaft wit h a
and drift.
,
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(lO)Use center bolt of Spring Compressor Spring
Compressor
and Disc 0 to assemble
low/reverse spring compressor tool.
,
,
,
(11) Install compressor tool to transaxle as shown to compress
low/reverse piston assembly.
AUTOMATIC TRANSAXLE OVERHAUL
(9) Install low/reverse piston return spring. ,
.
snap ring with snap ring pliers.
NOTE
Be sure to place the opening between-spring
,
rear carrier bearing cone,,. press onto rear carrier
2using Installer Cap, 2,
and Installer Adapter ,
3
New bearing
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AUTOMATIC TRANSAXLE OVERHAUL .
I
4
rear carrier assembly.
bearing, press onto output gear using Installer Cap
and Installer Adapter (48)
a 4.50 mm in.) “test” shim on the rear carrier
assembly hub, using grease to hold the shim in plac e.
output gear using Gear Installer and
two
output gear bolt to 271 Nm (200 while
holding output gear with Holder
Caution
Original retaining bolt must not be re-used. Always
use a new retaining bolt when reassembling.
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AUTOMATIC TRANSAXLE OVERHAUL
D i a l S e t w i t h F i x t u r e
and Special Bolts
and pull the gear while rotating back forth to
ensure seating of the bearing
output gear end play.
bearing end play has ‘been determined, refer to
the Output Gear Bearing Shim,
for the required
shim.
OUTPUT GEAR SHIM
0.384.10
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AUTOMATIC TRANSAXLE OVERHAUL --Transaxle
I
mmin.in..:m m
,
0.843.62
0.863.62
3.58
0.91.3.54
0.943.54. .
0.973.50
holding output gear with Holder loosen
output gear bolt and washer.
Gear Puller with Bolts and
Thrust Button to output gear. Turn putter center
bolt clockwise to remove gear.
the “test” shim and install the proper shim.. .
grease to hold the shim in place. ‘the output
gear.
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AUTOMATICTRANSAXLE,,
W r
output gear bolt to 271 Nm (200 while
holding,. gear with Holder 2.
Original retaining bolt must not be re-used. Alwaysuse a new retaining bolt when reassembling.
torque wrench, check the turning torque.
should be between to 0.90 (3
If the turning torque is too mm
in.) thicker shim. If the torque low, install
a 0.04 mm in.) thinner
turning torque obtained.
output gearand
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proper shim.”
,
output gear, using Installer ‘and
two wrenches.
-- ,
. ,I
. . , .
.
_ _..
. .
gear bolt and coned
,
,

AUTOMATIC TRANSAXLE OVERHAUL
2
4
New bearing
output bolt to 271 Nm (200
holding output gear with ,
Caution
Always use new must
not be reused.
transfer bearing press transfer
using Installer Cap
and Installer Adapter (44) .
oil baffle and cup ‘from transfer
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A U T O M A T I C T R A N S A X L E O V E R H A U L
aft
Output gear
Transfer shaft
New bearing, 2
Transfer
transfer shaft’ with
transfer shaft bearing snap ring Snap
Pliers
transfer shaft gear bearing use
Adapter and Installer Bar
bearing, press in using Installer Cap
and Installer Adapter (48)
bearing cup retainer.
NOTE
Align indexing tab with slot.
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AUTOMATIC TRANSAXLE OVERHAUL
Transfer shaft
Gauging shim
Wr Toraue wrench
a 4.66 mm in.) “test” shim on the transfer
shaft.
‘transfer shaft gear, using Gear Installer
and two wrenches as shown.
transfer shaft gear nut to 271 Nm (200
while holding transfer shaft gear with Holder
Caution
Original retaining nut must not be re-used. Alwaysuse a new retaining nut when reassembling.
D i a l I n d i c a t o r S e t w i t h F i x t u r e
and Special Bolts
and pull the gear while rotating back and forth to
ensure seating of the bearing rollers.
transfer shaft gear end play.
bearing end play has been determined, refer to
the Transfer Bearing Shim Chart for the required sh im.
play should be between 0.05 to 0.10 mm
to 0039 in.).
If end play is too high, install a 0.04 mm in.) thinner
shim. If end play is too low, install a 0.04 mm
in.) thicker shim combination. Repeat until 0.05 to 0.10
mm (0.0020 to
in.) end play is obtained.
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AUTOMATIC TRANSAXLE OVERHAUL,
TRANSFER BEARING
0.28
0.30 4.38
0.33I,
0.364.34
0.38I
. .0.41
0.434.26
0.464.22
0.484.22,
AI
0.534.18
0.584.14
0.58©4.10
.0.81
0.64
I
0.713.98
0.74-3.94
3.94
II3.79,
3.81 .
3.843.86.
I
3.913.78
3.943.74. .
3.973.74
3.993.70
1.023.66
1.043.66
1.073.62
1.083.62
1.123.58
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