NISSAN NAVARA 2005 Repair Workshop Manual

ASSEMBLY
AT-313
D
E
F
G
H
I
J
K
L
MA
B
AT
51. Install needle bearing to front sun gear.
52. Adjust brake band tilting using a clip so that brake band contacts
front sun gear drum evenly.
53. Adjust brake band.
a. Loosen lock nut.
b. Tighten band servo anchor end pin to the specified torque.
c. Back of band servo anchor end pin three turns.
d. Holding band servo anchor end pin, tighten lock nut to the spec-
ified torque. Refer toAT- 2 5 1 , "
Components".
AdjustmentECS00G3M
TOTAL END PLAY
lMeasure clearance between front sun gear and bearing race for
oil pump cover.
lSelect proper thickness of bearing race so that end play is within
specifications.
SCIA2808E
SCIA5033E
:5.0N·m(0.51kg-m,44in-lb)
SCIA5498E
SCIA2810E

AT-314
ASSEMBLY
1. Measure dimensions “K” and “L” and then calculate dimension
“J”.
a. Measure dimension “K”.
b. Measure dimension “L”.
c. Calculate dimension “J”.
2. Measure dimensions “M
1”and“M2” and then calculate dimen-
sion “M”.
a. Place bearing race and needle bearing on oil pump assembly.
SCIA7073E
SCIA7074E
“J”: Distance between oil pump fitting surface of
transmission case and needle bearing mating
surface of front sun gear.
J=K–L
SCIA5352E
SCIA3125E
SCIA3124E

ASSEMBLY
AT-315
D
E
F
G
H
I
J
K
L
MA
B
AT
b. Measure dimension “M1”.
c. Measure dimension “M
2”.
d. Calculate dimension “M”.
3. Adjust total end play “T
1”.
lSelect proper thickness of bearing race so that total end play
is within specifications. Refer to “Parts Information” for bear-
ing race selection.
SCIA3126E
SCIA3127E
“M”: Distance between transmission case fitting sur-
face of oil pump and needle bearing on oil pump.
M=M
1–M2
SCIA3125E
T1=J–M
Total end play “T
1
”:Refer toAT- 3 2 5 , "
To ta l E n d P l a y".
SCIA2810E

AT-316
ASSEMBLY
Assembly (2)
ECS00G3N
1. Install O-ring to oil pump assembly.
2. Install bearing race to oil pump assembly.
3. Install oil pump assembly in transmission case.
CAUTION:
Apply ATF to oil pump baring.
4. Apply Liquid Gasket (Three Bond 1215) or equivalent to oil
pump assembly as shown in the figure.
CAUTION:
Completely remove all moisture, oil and old sealant, etc.
from the oil pump mounting bolts and oil pump mounting
bolt mounting surfaces.
SCIA5172E
SCIA6529E
SCIA2811E
SCIA4636E

ASSEMBLY
AT-317
D
E
F
G
H
I
J
K
L
MA
B
AT
5. Tighten oil pump mounting bolts to the specified torque. Refer to
AT- 2 5 1 , "
Components".
CAUTION:
Apply ATF to oil pump bushing.
6. Install O-ring to input clutch assembly.
7. Install converter housing to transmission case, and then tighten
mounting bolts to the specified torque. Refer toAT- 2 5 1 , "
Com-
ponents"
8. Make sure that brake band does not close turbine revolution
sensor hole.
9. Install control valve with TCM.
a. Connect TCM connector and park/neutral position switch con-
nector.
SCIA2300E
SCIA5011E
SCIA5171E
SCIA5034E
SCIA5449E

AT-318
ASSEMBLY
b. Install A/T assembly harness connector to control valve with
TCM.
c. Connect TCM connectors.
d. Install O-ring to A/T assembly harness connector.
e. Install A/T fluid temperature sensor 2 to bracket.
f. Install A/T fluid temperature sensor 2 (with bracket) in control
valve with TCM, and then tighten mounting bolts to the specified
torque. Refer toAT- 2 5 1 , "
Components".
CAUTION:
Adjust bolt hole of bracket to bolt hole of control valve with
TCM.
SCIA5450E
SCIA5447E
SCIA5155E
SCIA5264E
SCIA5301E

ASSEMBLY
AT-319
D
E
F
G
H
I
J
K
L
MA
B
AT
g. Install control valve with TCM in transmission case.
CAUTION:
lMake sure that turbine revolution sensor securely installs
turbine revolution sensor hole.
lHang down revolution sensor harness toward outside so
as not to disturb installation of control valve with TCM.
lAdjust A/T assembly harness connector of control valve
with TCM to terminal hole of transmission case.
lAssemble it so that manual valve cutout is engaged with
manual plate projection.
h. Install bolts A, B and C to control valve with TCM.
i. Tighten bolt 1, 2 and 3 temporarily to prevent dislocation. After
that tighten them in order (1®2®3), and then tighten other
bolts to the specified torque. Refer toAT- 2 5 1 , "
Components".
10. Connect A/T fluid temperature sensor 2 connector.
SCIA5034E
SCIA5035E
Bolt symbol Length [mm (in)] Number of bolts
A42(1.65) 5
B55(2.17) 6
C40(1.57) 1
SCIA5025E
SCIA5037E
SCIA5023E

AT-320
ASSEMBLY
11. Securely fasten terminal cord assembly and A/T fluid tempera-
ture sensor 2 harness with terminal clips.
12. Connect revolution sensor connector.
13. Securely fasten revolution sensor harness with terminal clips.
14. Pull down A/T assembly harness connector.
CAUTION:
Be careful not to damage connector.
15. Install snap ring to A/T assembly harness connector.
SCIA5446E
SCIA5024E
SCIA7023E
SCIA5299E
SCIA5300E

ASSEMBLY
AT-321
D
E
F
G
H
I
J
K
L
MA
B
AT
16. Install magnets on oil pan.
17. Install oil pan to transmission case.
a. Install oil pan gasket to transmission case.
CAUTION:
lDo not reuse oil pan gasket.
lInstall it in the direction to align hole positions.
lCompletely remove all moisture, oil and old gasket, etc. from oil pan gasket mounting surface.
b. Install oil pan to transmission case.
CAUTION:
lInstall it so that drain plug comes to the position as
shown in the figure.
lBe careful not to pinch harnesses.
lCompletely remove all moisture, oil and old gasket, etc.
from oil pan gasket mounting surface.
c. Tighten oil pan mounting bolts to the specified torque in numeri-
cal order shown in the figure after temporarily tightening them.
Refer toAT- 2 5 1 , "
Components".
CAUTION:
Do not reuse oil pan mounting bolts.
18. Install drain plug gasket and drain plug to oil pan, and then
tighten drain plug to the specified torque. Refer toAT-251,
"Components".
CAUTION:
Do not reuse drain plug gasket.
19. Install torque converter.
a. Pour ATF into torque converter.
lApproximately 2 liter (1-3/4 Imp qt) of ATF is required for
a new torque converter.
lWhen reusing old torque converter, add the same amount
of ATF as was drained.
SCIA5200E
SCIA2308E
SCIA4113E
SAT428DA

AT-322
ASSEMBLY
b. Install torque converter while aligning notches of torque con-
verter with notches of oil pump.
CAUTION:
Install torque converter while rotating it.
c. Measure distance “A” to make sure that torque converter is in
proper position.
SCIA5010E
Distance “A”: 25.0 mm (0.98 in) or more
SCIA5694E