NISSAN PICK-UP 1998 Repair Manual

Ignition Signal
COMPONENT DESCRIPTION
Ignition coil & power transistor (Built into distributor)
The ignition signal from the ECM is sent to and amplified by the
power transistor. The power transistor turns on and off the igni-
tion coil primary circuit. This on-off operation induces the proper
high voltage in the coil secondary circuit.
CONSULT REFERENCE VALUE IN DATA MONITOR MODE
Remarks: Specification data are reference values.
MONITOR ITEM CONDITION SPECIFICATION
IGN TIMING
lEngine: After warming uplAir conditioner switch: ``OFF''lShift lever: Neutral positionlNo-loadIdle 10É BTDC
2,000 rpm More than 25É BTDC
ECM TERMINALS AND REFERENCE VALUE
Remarks: Specification data are reference values, and are measured between each terminal andV39(ECCS ground) with a voltme-
ter.
TER-
MINAL
NO.WIRE
COLORITEM CONDITIONDATA
(DC voltage)
1 W/PU Ignition signalEngine is running.
Idle speedApproximately 0.3V
SEF058U
Engine is running.
Engine speed is 2,000 rpm.Approximately 0.7V
SEF059U
SEF128S
TROUBLE DIAGNOSIS FOR ``IGN SIGNAL-PRIMARY'' (DTC 21)KA
EC-99

TER-
MINAL
NO.WIRE
COLORITEM CONDITIONDATA
(DC voltage)
3 W/G Ignition checkEngine is running.
Idle speedApproximately 13V
SEF062U
Engine is running.
Engine speed is 2,000 rpm.Approximately 13V
SEF063U
ON BOARD DIAGNOSIS LOGIC
Diagnostic
Trouble
Code No.Malfunction is detected when ...Check Items
(Possible Cause)
21
lThe ignition signal in the primary circuit is not sent
during engine cranking or running.lHarness or connectors
(The ignition primary circuit is open or shorted.)
lPower transistor
lResistor
lCamshaft position sensor
lCamshaft position sensor circuit
DIAGNOSTIC TROUBLE CODE CONFIRMATION
PROCEDURE
Note: If both DTC 21 and DTC 11 are displayed, perform
TROUBLE DIAGNOSIS FOR DTC 11 first. (See EC-82.)
1) Turn ignition switch ``ON''.
2) Select ``DATA MONITOR'' mode with CONSULT.
3) Start engine and wait at least 2 seconds. (If engine
does not run, turn ignition switch to ``START'' for at
least 5 seconds.)
-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------OR-------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
1) Turn ignition switch ``ON''.
2) Start engine and wait at least 2 seconds. (If engine
does not run, turn ignition switch to ``START'' for at
least 5 seconds.)
3) Turn ignition switch ``OFF'', wait at least 5 seconds and
then turn ``ON''.
4) Perform ``Diagnostic Test Mode II (Self-diagnostic
results)'' with ECM.SEF051U
TROUBLE DIAGNOSIS FOR ``IGN SIGNAL-PRIMARY'' (DTC 21)KA
Ignition Signal (Cont'd)
EC-100

LHD MODELS
HEC344
TROUBLE DIAGNOSIS FOR ``IGN SIGNAL-PRIMARY'' (DTC 21)KA
Ignition Signal (Cont'd)
EC-101

RHD MODELS
HEC345
TROUBLE DIAGNOSIS FOR ``IGN SIGNAL-PRIMARY'' (DTC 21)KA
Ignition Signal (Cont'd)
EC-102

DIAGNOSTIC PROCEDURE
INSPECTION START
Turn ignition switch ``OFF'', and restart
engine.
Is engine running?
No
cYes
VA(Go to next page.)
CHECK POWER SUPPLY.
1. Turn ignition switch ``OFF''.
2. Disconnect ignition coil harness con-
nector.
3. Turn ignition switch ``ON''.
4. Check voltage between terminal
V7
and ground with CONSULT or tester.
Voltage: Battery voltage
OK
cNG
Check the following.
lHarness connectorsF55,M47(RHD mod-
els)
lHarness for open or
short between ignition
coil and ignition switch
If NG, repair harness or
connectors.
CHECK GROUND CIRCUIT.
1. Turn ignition switch ``OFF''.
2. Disconnect power transistor harness
connector.
3. Check harness continuity between ter-
minal
V2and engine ground.
Continuity should exist.
If OK, check harness for short to
ground and short to power.
OK
cNG
Repair open circuit, short
to ground or short to
power in harness or con-
nectors.
CHECK OUTPUT SIGNAL CIRCUIT.
1. Disconnect ECM harness connector.
2. Check harness continuity between
ECM terminal
V1and terminalV1.
Continuity should exist.
If OK, check harness for short to
ground and short to power.
OK
cNG
Repair open circuit, short
to ground or short to
power in harness or con-
nectors.
CHECK COMPONENTS
(Ignition coil, power transistor).
Refer to ``COMPONENT INSPECTION'',
EC-105.
OK
cNG
Replace malfunctioning
component(s).
Disconnect and reconnect harness con-
nectors in the circuit. Then retest.
Trouble is not fixed.
Check ECM pin terminals for damage
and check the connection of ECM har-
ness connector. Reconnect ECM harness
connector and retest.
INSPECTION END
SEF128S
SEF172S
SEF173S
SEF174S
.
.
.
.
.
.
.
.
TROUBLE DIAGNOSIS FOR ``IGN SIGNAL-PRIMARY'' (DTC 21)KA
Ignition Signal (Cont'd)
EC-103

VA
CHECK INPUT SIGNAL CIRCUIT.
1. Stop engine.
2. Disconnect ignition coil harness con-
nector.
3. Strip tape covering resistor.
4. Disconnect resistor harness connector.
5. Disconnect ECM harness connector.
6. Check harness continuity between ter-
minal
V8and terminalV1, terminal
V2and ECM terminalV3.
Continuity should exist.
If OK, check harness for short to
ground and short to power.
OK
cNG
Repair open circuit, short
to ground or short to
power in harness or con-
nectors.
CHECK COMPONENT
(Resistor).
Refer to ``COMPONENT INSPECTION''
on next page.
OK
cNG
Replace resistor.
Disconnect and reconnect harness con-
nectors in the circuit. Then retest.
Trouble is not fixed.
Check ECM pin terminals for damage
and check the connection of ECM har-
ness connector. Reconnect ECM harness
connector and retest.
INSPECTION END
SEF084U
AEC125A
SEF085U
.
.
.
.
.
TROUBLE DIAGNOSIS FOR ``IGN SIGNAL-PRIMARY'' (DTC 21)KA
Ignition Signal (Cont'd)
EC-104

COMPONENT INSPECTION
Ignition coil
1. Disconnect ignition coil harness connector.
2. Remove distributor cap.
3. Check resistance as shown in the figure.
Terminal Resistance [at 25ÉC (77ÉF)]
V7-V8Less than 1W
V7-V97-13kW
If NG, replace distributor assembly.
Power transistor
1. Disconnect camshaft position sensor & power transistor har-
ness connector and ignition coil harness connector.
2. Check power transistor resistance between terminals
V2and
V8.
Terminals Resistance Result
V2andV8Except 0WOK
0WNG
If NG, replace distributor assembly.
Resistor
1. Disconnect resistor harness connector.
2. Check resistance between terminals
V1andV2.
Resistance: Approximately 2.2 kW
If NG, replace resistor.
AEC150A
AEC152A
AEC151A
SEF151U
TROUBLE DIAGNOSIS FOR ``IGN SIGNAL-PRIMARY'' (DTC 21)KA
Ignition Signal (Cont'd)
EC-105

Overheat
ON BOARD DIAGNOSIS LOGIC
If the cooling fan or another component in the cooling system malfunctions, the engine coolant temperature
will rise.
When the engine coolant temperature reaches an abnormally high temperature condition, a malfunction is
indicated.
Diagnostic trouble
code No.Malfunction is detected when ...Check Items
(Possible Cause)
28
lEngine coolant temperature reaches an abnormally
high temperature.lCooling fan
lRadiator hose
lRadiator
lRadiator cap
lWater pump
lThermostat
For more information, refer to ``MAIN 12
CAUSES OF OVERHEATING'', EC-108.
CAUTION:
When a malfunction is indicated, be sure to replace the coolant following the procedure in MA sec-
tion (``Changing Engine Coolant'', ``ENGINE MAINTENANCE''). Also, replace the engine oil.
lFill radiator with coolant up to specified level with a filling speed of 2 liters per minute like pour-
ing coolant by kettle. Be sure to use coolant with the proper mixture ratio. Refer to MA section
(``Anti-freeze Coolant Mixture Ratio'', ``RECOMMENDED FLUIDS AND LUBRICANTS'').
lAfter refilling coolant, run engine to ensure that no water-flow noise is emitted.
OVERALL FUNCTION CHECK
WARNING:
Never remove the radiator cap when the engine is hot. Seri-
ous burns could be caused by high pressure fluid escaping
from the radiator.
Wrap a thick cloth around cap. Carefully remove the cap by
turning it a quarter turn to allow built-up pressure to escape.
Then turn the cap all the way off.
1. Check the coolant level in the reservoir tank and radiator.
Allow engine to cool before checking coolant level.
If the coolant level in the reservoir tank and/or radiator is
below the proper range, skip the following step and go to
``DIAGNOSTIC PROCEDURE'' on next page.
2. Confirm whether customer filled the coolant or not. If cus-
tomer filled the coolant, go to ``DIAGNOSTIC PROCEDURE''
on next page.
AEC640
TROUBLE DIAGNOSIS FOR ``OVER HEAT'' (DTC 28)KA
EC-106

DIAGNOSTIC PROCEDURE
INSPECTION START
CHECK COOLING SYSTEM FOR LEAK.
Apply pressure to the cooling system with a
tester, and check if the pressure drops.
Testing pressure:
157 kPa (1.57 bar, 1.6 kg/cm
2, 23 psi)
Pressure should not drop.
CAUTION:
Higher than the specified pressure may
cause radiator damage.
OK
cNG
Check the following for leak.
lHoselRadiatorlWater pump
Refer to LC section (``Water
Pump'').
CHECK RADIATOR CAP.
Apply pressure to cap with a tester.
Radiator cap relief pressure:
78 - 98 kPa (0.78 - 0.98 bar, 0.8 - 1.0
kg/cm
2, 11 - 14 psi)
OK
cNG
Replace radiator cap.
CHECK THERMOSTAT.
1. Check valve seating condition at normal
room temperatures.
It should seat tightly.
2. Check valve opening temperature and valve
lift.
Valve opening temperature:
76.5ÉC (170ÉF) [standard]
Valve lift:
More than 10 mm/90ÉC
(0.39 in/194ÉF)
3. Check if valve is closed at 5ÉC (9ÉF) below
valve opening temperature.
For details, refer to LC section (``Thermostat'').
OK
cNG
Replace thermostat.
Check engine coolant temperature sensor.
Refer to ``COMPONENT INSPECTION'',
EC-98.
OK
cNG
Replace engine coolant tem-
perature sensor.
If the cause cannot be isolated, go to ``MAIN
12 CAUSES OF OVERHEATING'' on next
page.
INSPECTION END
Perform FINAL CHECK by the following procedure after
repair is completed.
1. Warm up engine. Run the vehicle for at least 20 minutes. Pay
attention to engine coolant temperature gauge on the instru-
ment panel. If the reading shows an abnormally high
temperature, another part may be malfunctioning.
2. Stop vehicle and let engine idle. Check the intake and exhaust
systems for leaks by listening for noise or visually inspecting
the components.
3. Allow engine to cool and visually check for oil and coolant
leaks. Then, perform ``OVERALL FUNCTION CHECK''.
SLC754AA
SLC755AA
SLC343
.
.
.
.
.
.
TROUBLE DIAGNOSIS FOR ``OVER HEAT'' (DTC 28)KA
Overheat (Cont'd)
EC-107

MAIN 12 CAUSES OF OVERHEATING
Engine Step Inspection item Equipment Standard Reference page
OFF 1
lBlocked radiator
lBlocked condenser
lBlocked radiator grille
lBlocked bumper
lVisual No blocking Ð
2
lCoolant mixturelCoolant tester 50 - 50% coolant mixture See ``RECOMMENDED
FLUIDS AND LUBRI-
CANTS'' in MA section.
3
lCoolant levellVisual Coolant up to MAX level
in reservoir tank and
radiator filler neckSee ``Changing Engine
Coolant'', ``ENGINE
MAINTENANCE'' in MA
section.
4
lRadiator caplPressure tester 78 - 98 kPa
(0.78 - 0.98 bar, 0.8 - 1.0
kg/cm
2, 11 - 14 psi)
59 - 98 kPa (0.59 - 0.98
bar, 0.6 - 1.0 kg/cm
2,
9 - 14 psi) (Limit)See ``System Check'',
``ENGINE COOLING
SYSTEM'' in LC section.
ON*2 5
lCoolant leakslVisual No leaks See ``System Check'',
``ENGINE COOLING
SYSTEM'' in LC section.
ON*2 6
lThermostatlTouch the upper and
lower radiator hosesBoth hoses should be hot. See ``Thermostat'' and
``Radiator'', ``ENGINE
COOLING SYSTEM'' in
LC section.
ON*1 7
lCooling fanlVisual Operating See ``Cooling Fan'',
``ENGINE COOLING
SYSTEM'' in LC section.
OFF 8
lCombustion gas leaklColor checker chemical
tester 4 gas analyzerNegative Ð
ON*3 9
lCoolant temperature
gaugelVisual Gauge less than 3/4
when drivingÐ
lCoolant overflow to res-
ervoir tanklVisual No overflow during driving
and idlingSee ``Changing Engine
Coolant'', ``ENGINE
MAINTENANCE'' in MA
section.
OFF*4 10
lCoolant return from res-
ervoir tank to radiatorlVisual Should be initial level in
reservoir tankSee ``ENGINE MAINTE-
NANCE'' in MA section.
OFF 11
lCylinder headlStraight gauge feeler
gauge0.1 mm (0.004 in) Maxi-
mum distortion (warping)See ``Inspection'', ``CYL-
INDER HEAD'' in EM
section.
12
lCylinder block and pis-
tonslVisual No scuffing on cylinder
walls or pistonSee ``Inspection'', ``CYL-
INDER BLOCK'' in EM
section.
*1: Engine running at idle.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
For more information, refer to ``OVERHEATING CAUSE ANALYSIS'' in LC section.
TROUBLE DIAGNOSIS FOR ``OVER HEAT'' (DTC 28)KA
Overheat (Cont'd)
EC-108