NISSAN TERRANO 2004 Service Repair Manual

Disassembly
REAR COVER
CAUTION:
Rear cover may be hard to remove because a ring is used to
lock outer race of rear bearing. To facilitate removal of rear
cover, heat just bearing box section with a 200W soldering
iron.
Do not use a heat gun, as it can damage diode assembly.
REAR BEARING
CAUTION:
IDo not reuse rear bearing after removal. Replace with a
new one.
I Do not lubricate rear bearing outer race.
Inspection
ROTOR CHECK
1. Resistance test
Resistance: Refer to SDS (SC-30).
I Not within the specified values ... Replace rotor.
2. Insulator test
I Continuity exists ... Replace rotor.
3. Check slip ring for wear. Slip ring minimum outer diameter:Refer to SDS (SC-30).
I Not within the specified values ... Replace rotor.
BRUSH CHECK
1. Check smooth movement of brush.
INot smooth ... Check brush holder and clean.
2. Check brush for wear.
I Replace brush if it is worn down to the limit line.
SEL032Z
SEL033Z
SEL631DA
CHARGING SYSTEM
SC-28
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STATOR CHECK
1. Continuity test
INo continuity ... Replace stator.
2. Ground test
I Continuity exists ... Replace stator.
Assembly
RING FITTING IN REAR BEARING
IFix ring into groove in rear bearing so that it is as close to the
adjacent area as possible.
CAUTION:
Do not reuse rear bearing after removal.
REAR COVER INSTALLATION
1. Fit brush assembly, diode assembly, regulator assembly and stator.
2. Push brushes up with fingers and install them to rotor.
Take care not to damage slip ring sliding surface.
SEL037Z
SEL044Z
SEL048Z
SEL049Z
CHARGING SYSTEM
Inspection (Cont'd)
SC-29
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Battery
Applied modelTD27Ti ZD30DDTi
Type L2-580 R (65 Ah)L2-580 L (65 Ah)L3-760 R (75 Ah) L3-760 L (75 Ah)
Capacity V-AH 12-55 12-64
Starter
Type S13-327 S13-527B S14-405B
HITACHI make
Applied model TD27Ti ZD30DDTi
System voltage V 12
No-load Terminal voltage V 11.0
Current A Less than 160
Revolution rpm More than 4,000 More than 3,300 More than 3,400
Minimum diameter of commutator mm (in) 35.5 (1.398) 35.5 (1.398)
Minimum length of brush mm (in) 9.0 (0.354) 11.0 (0.433) 11.0 (0.433)
Brush spring tension N (kg, lb) Ð 28.4 - 34.3
(2.9 - 3.5, 6.4 - 7.7) 28.4 - 34.3
(2.9 - 3.5, 6.4 - 7.7)
Clearance between bearing metal and armature shaft mm (in)ÐÐÐ
Clearance ªº between pinion front edge and
pinion stopper mm (in) ÐÐÐ
Movement ªº in height of pinion assembly mm (in) 0.3 - 1.5
(0.012 - 0.059) 0.3 - 2.0
(0.012 - 0.079) 0.3 - 2.0
(0.012 - 0.079)
Alternator
Type LR190-752 0 123 310 051
HITACHI make BOSCH make
Applied model ZD30DDTi TD27Ti
Nominal rating V-A 12-90 12-70
Ground polarity Negative
Minimum revolutions under no-load (When
13.5V is applied) rpm Less than 1,000 Less than 1,000
Hot output current (When 13.5V is applied) A/rpmMore than 23/1,300
More than 65/2,500
More than 87/5,000 More than 26/1,300
More than 58/2,500
More than 72/5,000
Regulated output voltage V 14.1 - 14.7
Minimum length of brush mm (in) More than 6.0 (0.237) 2 (0.08)
Brush spring pressure N (g, oz) 1.00 - 3.43 (102 - 350, 3.60 - 12.34) 1.80 - 2.40 (184.6 - 244.8, 6.47 - 8.63)
Slip ring minimum diameter mm (in) More than 26.0 (1.024) 13.8 (0.543)
Rotor coil resistance at 20É (68ÉF) W2.67 2.47 - 2.73
SERVICE DATA AND SPECIFICATIONS (SDS)
SC-30
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ELECTRICAL SYSTEMSECTION
EL
When you read wiring diagrams:
I Read GI section, ªHOW TO READ WIRING DIAGRAMSº.
CONTENTS
PRECAUTIONS ...............................................................4
Supplemental Restraint System (SRS) ²AIR
BAG² and²SEAT BELT PRE-TENSIONER² ...............4
Wiring Diagrams and Trouble Diagnoses....................4
HARNESS CONNECTOR ................................................5
Description ...................................................................5
STANDARDIZED RELAYS ..............................................6
Description ...................................................................6
POWER SUPPLY ROUTING ...........................................8
Schematic ....................................................................8
Wiring Diagram - POWER - ......................................10
Fuse ........................................................................\
...19
Fusible Link................................................................19
Circuit Breaker Inspection .........................................19
GROUND DISTRIBUTION .............................................20
COMBINATION SWITCH ...............................................25
Check ........................................................................\
.25
Replacement ..............................................................26
STEERING SWITCH ......................................................27
Check ........................................................................\
.27
HEADLAMP - Without Daytime Light System - .........28
Wiring Diagram - H/LAMP -.......................................28
Trouble Diagnoses.....................................................31
HEADLAMP - Daytime Light System - .......................32
Operation ...................................................................32
System Description ....................................................32
Schematic ..................................................................33
Wiring Diagram - DTRL - ...........................................34
Trouble Diagnoses.....................................................40
HEADLAMP - Headlamp Aiming Control - .................41
Description .................................................................41
Replacing Headlamp Aiming Actuator .......................42
Wiring Diagram - H/AIM - ..........................................43
Trouble Diagnoses.....................................................46 HEADLAMP
...................................................................47
Bulb Replacement .....................................................47
Aiming Adjustment .....................................................47
EXTERIOR LAMP ..........................................................49
Wiring Diagram - TAIL/L - ..........................................49
Wiring Diagram - STOP/L - .......................................52
Wiring Diagram - BACK/L - .......................................53
Wiring Diagram - F/FOG - .........................................55
Front Fog Lamp Aiming Adjustment ..........................57
Wiring Diagram - R/FOG -.........................................58
System Description ....................................................59
Schematic ..................................................................61
Wiring Diagram - TURN - ..........................................62
Trouble Diagnoses.....................................................66
INTERIOR LAMP ...........................................................67
Schematic ..................................................................67
Wiring Diagram - ILL - ...............................................68
System Description ....................................................72
Wiring Diagram - INT/L - ...........................................74
Trouble Diagnoses.....................................................78
METER AND GAUGES .................................................82
System Description ....................................................82
Combination Meter ....................................................84
Schematic ..................................................................85
Wiring Diagram - METER - .......................................86
Combination Meter Self-Diagnosis ............................90
Trouble Diagnoses.....................................................92
Components Inspection .............................................97
Fuel Level Sensor Unit Check...................................98
Thermal Transmitter Check .......................................98
WARNING LAMPS AND CHIME ...................................99
Schematic ..................................................................99
Wiring Diagram - WARN - .......................................100
Electrical Components Inspection ........................... 110
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Oil Pressure Switch Check ...................................... 110
Wiring Diagram - CHIME - ...................................... 111
WIPER AND WASHER ................................................ 112
Wiring Diagram - WIPER - ...................................... 112
Wiring Diagram - WIP/R -........................................ 114
Installation ................................................................ 116
Washer Nozzle Adjustment ..................................... 117
Check Valve ............................................................. 117
Wiring Diagram - HLC - ........................................... 118
HORN, CIGARETTE LIGHTER AND CLOCK ............122
Wiring Diagram - HORN - .......................................122
Wiring Diagram - CIGAR -.......................................123
Wiring Diagram - CLOCK -......................................124
REAR WINDOW DEFOGGER AND DOOR
MIRROR DEFOGGER .................................................125
System Description ..................................................125
Wiring Diagram - DEF - ...........................................126
Trouble Diagnoses...................................................128
Filament Check ........................................................132
Filament Repair .......................................................133
AUDIO ........................................................................\
..134
System Description ..................................................134
Schematic ................................................................136
Wiring Diagram - AUDIO - .......................................138
Wiring Diagram - REMOTE -...................................145
Trouble Diagnoses...................................................147
Inspection.................................................................149
Location of Roof Mounted Antenna .........................150
HEATED SEAT ............................................................151
Wiring Diagram - HSEAT - ......................................151
SUNROOF ....................................................................153
Wiring Diagram - SROOF - .....................................153
DOOR MIRROR ...........................................................154
Wiring Diagram - MIRROR - ...................................154
POWER WINDOW .......................................................156
System Description ..................................................156
Schematic ................................................................158
Wiring Diagram - WINDOW - ..................................159
Trouble Diagnoses...................................................162
POWER DOOR LOCK .................................................163
System Description ..................................................163
Schematic ................................................................164
Wiring Diagram - D/LOCK -.....................................166
Trouble Diagnoses...................................................171
POWER DOOR LOCK - SUPER LOCK - ...................179
Component Parts Location ......................................179
System Description ..................................................180
Schematic ................................................................182 Wiring Diagram - S/LOCK - .....................................184
Trouble Diagnoses...................................................192
MULTI-REMOTE CONTROL SYSTEM .......................202
System Description ..................................................202
Schematic ................................................................204
Wiring Diagram - MULTI - .......................................205
Trouble Diagnoses...................................................213
ID Code Entry Procedure ........................................215
TIME CONTROL UNIT (TCU) .....................................216
System Description ..................................................216
Trouble Diagnosis ....................................................218
Schematic ................................................................220
NATS (Nissan Anti-Theft System) .............................222
System Description ..................................................222
System Composition ................................................223
Component Parts Location ......................................224
Wiring Diagram - NATS -.........................................225
CONSULT-II .............................................................229
Trouble Diagnoses...................................................231
How to Replace NATS IMMU ..................................242
THEFT WARNING SYSTEM .......................................243
Components Parts and Harness Connector
Location ...................................................................243
System Description ..................................................244
Theft Warning System/Schematic ...........................247
Wiring Diagram - THEFT -.......................................248
Trouble Diagnoses...................................................264
LOCATION OF ELECTRICAL UNITS .........................275
Engine Compartment ...............................................275
Passenger Compartment/LHD Models ....................276
Passenger Compartment/RHD Models ...................278
HARNESS LAYOUT ....................................................280
How to Read Harness Layout .................................280
Outline......................................................................281
Main Harness...........................................................282
EFC Harness ...........................................................298
Engine Harness .......................................................310
Body Harness ..........................................................312
Chassis Harness......................................................320
Room Lamp Harness...............................................321
Tailgate Harness ......................................................322
Door Harness (LH side)...........................................323
Door Harness (RH side) ..........................................324
BULB SPECIFICATIONS ............................................325
Headlamps ...............................................................325
Exterior Lamps.........................................................325
Interior Lamps ..........................................................325
WIRING DIAGRAM CODES (CELL CODES) .............326
CONTENTS(Cont'd)
EL-2
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WIRING DIAGRAM REFERENCE CHART
ENGINE CONTROL SYSTEM, IGNITION SYSTEM ........................................................................\
........................EC SECTION
RESTRAINT SYSTEM (AIR BAG) ........................................................................\
...................................................RS SECTION
HEATER AND AIR CONDITIONER ........................................................................\
..................................................HA SECTION
CONTENTS(Cont'd)
EL-3
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Supplemental Restraint System (SRS) ªAIR
BAGº and ªSEAT BELT PRE-TENSIONERº
The Supplemental Restraint System such as ªAIR BAGº and ªSEAT BELT PRE-TENSIONERº used along with
a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of
collision. The SRS system composition which is available to NISSAN MODEL R20 is as follows (The compo-
sition varies according to the destination and optional equipment.):
IFor a frontal collision
The Supplemental Restraint System consists of driver air bag module (located in the center of the steer-
ing wheel), front passenger air bag module (located on the instrument panel on passenger side), front seat
belt pre-tensioners, a diagnosis sensor unit, warning lamp, wiring harness and spiral cable.
I For a side collision
The Supplemental Restraint System consists of front side air bag module (located in the outer side of front
seat), side air bag (satellite) sensor, diagnosis sensor unit (one of components of air bags for a frontal
collision), wiring harness, warning lamp (one of components of air bags for a frontal collision).
Information necessary to service the system safely is included in the RS sectionof this Service Manual.
WARNING:
I To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance should be per-
formed by an authorized NISSAN dealer.
I Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the RS section.
I Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow harness connector.
Wiring Diagrams and Trouble Diagnoses
When you read wiring diagrams, refer to the following:
IGI section, ªHOW TO READ WIRING DIAGRAMSº
I EL section, ªPOWER SUPPLY ROUTINGº for power distribution circuit
When you perform trouble diagnoses, refer to the following:
I GI section, ªHOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSESº
I GI section, ªHOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENTº
PRECAUTIONS
EL-4
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Description
HARNESS CONNECTOR
IAll harness connectors have been modified to prevent accidental looseness or disconnection.
I The connectors can be disconnected by pushing or lifting the locking section.
CAUTION:
Do not pull the harness when disconnecting the connector.
[Example]
SEL769D
HARNESS CONNECTOR
EL-5
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Description
NORMAL OPEN, NORMAL CLOSED AND MIXED TYPE RELAYS
Relays can mainly be divided into three types: normal open, normal closed and mixed type relays.
TYPE OF STANDARDIZED RELAYS
1M .......... 1 Make2M .......... 2 Make
1T .......... 1 Transfer 1M×1B .......... 1 Make 1 Break
SEL881H
SEL882H
STANDARDIZED RELAYS
EL-6
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YEL887E
STANDARDIZED RELAYS
Description (Cont'd)EL-7
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