check engine NISSAN X-TRAIL 2003 Electronic Repair Manual

LU-22
[YD22DDTi]
OIL FILTER BRACKET
OIL FILTER BRACKET
PFP:15238
Removal and InstallationEBS00BL8
REMOVAL
1. Remove the under cover.
2. Steer the front wheel to the right.
3. Remove the right splash cover.
4. Remove the oil filter bracket bolt. Refer toLU-20, "
OIL FILTER"for cautions.
INSTALLATION
1. Install all removed parts in the reverse order of removal.
lInsert the top mounting bolt to the oil filter bracket beforehand, and set the oil filter bracket to the installa-
tion location.
lAfter warning up the engine, check for engine oil leakage.
JLC301B

LU-24
[YD22DDTi]
OIL PUMP
lCalculate the clearance between inner rotor and oil pump hous-
ing as follows.
1. Measure the outer diameter of protruded portion of inner rotor
(Position 5)
2. Measure the inner diameter of oil pump housing with inside
micrometer (Position 6)
(Clearance) = (Inner diameter of oil pump housing) – (Outer
diameter of inner rotor)
Regulator Valve
1. Visually inspect components for wear and damage.
2. Check oil pressure regulator valve sliding surface and valve spring.
3. Coat regulator valve with engine oil. Check that it falls smoothly into the valve hole by its own weight.
If damaged, replace regulator valve set or oil pump housing.
4. Check regulator valve to oil pump housing clearance.
CAUTION:
Coat regulator valve with engine oil.
Check that it falls smoothly into the valve hole by its own
weight.
ASSEMBLY
lAssemble in the reverse order of disassembly.
lInstall the inner rotor and outer rotor with the punched marks on
the oil pump cover side.
lThe refill capacity depends on the oil temperature and drain
time. Use these specifications for reference only.
Always use the dipstick to the determine when the proper
amount of oil is in the engine.
PBIC0253E
Standard : 0.045 - 0.091mm (0.0018 - 0.0036 in)
SBIA0124E
Clearance 6 :
6 : 0.040 - 0.097 mm (0.0016 - 0.0038 in)
JLC358B
JLC286B

OIL COOLER
LU-25
[YD22DDTi]
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LU
OIL COOLERPFP:21305
Removal and InstallationEBS00B09
CAUTION:
lBe careful not to get burned when the engine and engine oil are hot.
lWhen removing, prepare a shop cloth to absorb any oil leakage or spillage.
lCompletely wipe off any oil that abhere to the engine and the vehicle.
REMOVAL
1. Remove front RH wheel and engine side cover.
2. Remove the exhaust front tube.
3. Drain coolant by removing cylinder block drain plug and radiator drain cock.
INSPECTION
Oil Cooler
Check oil cooler for cracks. check oil cooler for clogging by blowing through coolant inlet. If necessary, replace
oil cooler assembly.
INSTALLATION
Installation is in reverse order of removal.
lConfirm that no foreign objects are adhering to the installation
planes of the oil cooler or block.
lTighten the connecting bolt after aligning the stopper on the cyl-
inder block side with protrusion of the oil cooler.
SBIA0125E
1 Oil cooler 2 O-ring 3 Water hose
4 Gasket 5 Water hose connector 6 Connecting bolt
SBIA0126E

MA-1
MAINTENANCE
L MAINTENANCE
CONTENTS
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SECTION
A
B
MA
MAINTENANCE
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
DESCRIPTION ............................................................ 4
Pre-delivery Inspection Items ................................... 4
GENERAL MAINTENANCE ....................................... 6
General Maintenance ............................................... 6
PERIODIC MAINTENANCE ....................................... 7
Periodic Maintenance ............................................... 7
ENGINE AND EMISSION CONTROL MAINTE-
NANCE (QR20DE PETROL ENGINE) .................. 7
CHASSIS AND BODY MAINTENANCE
(QR20DE PETROL ENGINE) ............................... 7
ENGINE AND EMISSION CONTROL MAINTE-
NANCE (YD22DDTI DIESEL ENGINE) ................ 8
CHASSIS AND BODY MAINTENANCE
(YD22DDTI DIESEL ENGINE) .............................. 9
MAINTENANCE UNDER SEVERE DRIVING
CONDITIONS ...................................................... 10
ENGINE AND EMISSION CONTROL MAINTE-
NANCE (QR20DE PETROL ENGINE) .................11
CHASSIS AND BODY MAINTENANCE
(QR20DE PETROL ENGINE) ............................. 12
ENGINE AND EMISSION CONTROL MAINTE-
NANCE (YD22DDTI DIESEL ENGINE) .............. 13
CHASSIS AND BODY MAINTENANCE
(YD22DDTI DIESEL ENGINE) ............................ 14
MAINTENANCE UNDER SEVERE DRIVING
CONDITIONS ...................................................... 15
RECOMMENDED FLUIDS AND LUBRICANTS ...... 17
Fluids and Lubricants ............................................. 17
SAE Viscosity Number ........................................... 18
GASOLINE ENGINE ........................................... 18
DISEL ENGINE ................................................... 18
Engine Coolant Mixture Ratio ................................ 19
ENGINE MAINTENANCE (QR20DE) ....................... 20
Checking Drive Belts .............................................. 20
Changing Engine Coolant ...................................... 20
DRAINING ENGINE COOLANT ......................... 20
REFILLING ENGINE COOLANT ........................ 21
FLUSHING COOLING SYSTEM ......................... 21Checking Cooling System ...................................... 22
CHECKING COOLING SYSTEM HOSES ........... 22
CHECKING RADIATOR ...................................... 22
CHECKING RADIATOR CAP ............................. 22
CHECKING COOLING SYSTEM FOR LEAKS ... 23
Checking Fuel Lines ............................................... 23
Changing Air Cleaner Filter .................................... 23
VISCOUS PAPER TYPE ..................................... 23
Changing Engine Oil ............................................... 24
Changing Oil Filter .................................................. 24
Checking and Changing Spark Plugs ..................... 25
Checking EVAP Vapor Lines .................................. 26
ENGINE MAINTENANCE (YD22DDTI) .................... 27
Checking Drive Belts .............................................. 27
Changing Engine Coolant ....................................... 27
DRAINING ENGINE COOLANT .......................... 27
REFILLING ENGINE COOLANT ......................... 28
FLUSHING COOLING SYSTEM ......................... 29
Checking Cooling System ...................................... 29
CHECKING COOLING SYSTEM HOSES ........... 29
CHECKING RADIATOR ...................................... 29
CHECKING RADIATOR CAP .............................. 29
CHECKING COOLING SYSTEM FOR LEAKS ... 30
Checking Fuel Lines ............................................... 30
Changing Fuel Filter ............................................... 30
REMOVAL ........................................................... 30
INSTALLATION ................................................... 31
Changing Air Cleaner Filter .................................... 31
VISCCOUS PAPER TYPE .................................. 31
Changing Engine Oil ............................................... 32
Changing Oil Filter .................................................. 33
REMOVAL ........................................................... 33
INSTALLATION ................................................... 34
Draining Water ........................................................ 34
CHASSIS AND BODY MAINTENANCE ................... 35
Checking Exhaust System ...................................... 35
Checking Clutch Fluid Level and Leaks ................. 35
Checking Clutch System ........................................ 35
Checking M/T Oil .................................................... 35
Changing M/T Oil .................................................... 35

MA-4
DESCRIPTION
DESCRIPTION
PFP:00000
Pre-delivery Inspection ItemsELS000AK
Shown below are Pre-delivery Inspection Items required for the new vehicle. It is recommended that
necessary items other than those listed here be added, paying due regard to the conditions in each
country.
Perform applicable items on each model. Consult text of this section for specifications.
UNDER HOOD — engine off
Radiator coolant level and coolant hose connections for leaks
Battery fluid level, specific gravity and conditions of battery terminals
Drive belts tension
Fuel filter for water or dusts (Diesel only), and fuel lines and connections for leaks
Engine oil level and oil leaks
Clutch and brake reservoir fluid level and fluid lines for leaks
Windshield and rear window washer and headlamp cleaner reservoir fluid level
Power steering reservoir fluid level and hose connections for leaks
ON INSIDE AND OUTSIDE
Remove front spring/strut spacer (If applicable)
Operation of all instruments, gauges, lights and accessories
Operation of horn(s), wiper and washer
Steering lock for operation
Check air conditioner for gas leaks
Front and rear seats, and seat belts for operation
All moldings, trims and fittings for fit and alignment
All windows for operation and alignment
Hood, trunk lid, door panels for fit and alignment
Latches, keys and locks for operation
Weatherstrips for adhesion and fit
Headlamp aiming
Tighten wheel nuts (Inc. inner nuts if applicable)
Tire pressure (Inc. spare tire)
Check front wheels for toe-in
Install clock/voltmeter/room lamp fuse (If applicable)
Install deodorizing filter to air conditioner (If applicable)
Remove wiper blade protectors (If applicable)
UNDER BODY
Manual transmission/transaxle, transfer and differential gear oil level
Brake and fuel lines and oil/fluid reservoirs for leaks
Tighten bolts and nuts of steering linkage and gear box, suspension, propeller shafts and drive shafts
Tighten rear body bolts and nuts (Models with wooden bed only)
ROAD TEST
Clutch operation
Parking brake operation
Service brake operation
Automatic transmission/transaxle shift timing and kickdown
Steering control and returnability
Engine performance
Squeaks and rattles
ENGINE OPERATING AND HOT
Adjust idle speed
Automatic transmission/transaxle fluid level

DESCRIPTION
MA-5
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Engine idling and stop knob operation (Diesel only)
FINAL INSPECTION
Install necessary parts (outside mirror, wheel covers, seat belts, mat, carpet or mud flaps)
Inspect for interior and exterior metal and paint damage
Check for spare tire, jack, tools (wheel chock), and literature
Wash, clean interior and exterior
: Not applicable to this model

MA-6
GENERAL MAINTENANCE
GENERAL MAINTENANCE
PFP:00000
General MaintenanceELS000AL
General maintenance includes those items which should be checked during the normal day-to-day operation
of the vehicle. They are essential if the vehicle is to continue operating properly. The owners can perform the
checks and inspections themselves or they can have their NISSAN dealers do them for a nominal charge.
OUTSIDE THE VEHICLE
The maintenance items listed here should be performed from time to time, unless otherwise specified.
INSIDE THE VEHICLE
The maintenance items listed here should be checked on a regular basis, such as when performing periodic maintenance, cleaning the
vehicle, etc.
UNDER THE HOOD AND VEHICLE
The maintenance items listed here should be checked periodically e.g. each time you check the engine oil or refuel.Item Reference page
TiresCheck the pressure with a gauge periodically when at a service station, includ-
ing the spare, and adjust to the specified pressure if necessary. Check carefully
for damage, cuts or excessive wear.—
Windshield wiper
bladesCheck for cracks or wear if not functioning correctly. —
Doors and engine
hoodCheck that all doors, the engine hood, the trunk lid and back door operate prop-
erly. Also ensure that all latches lock securely. Lubricate if necessary. Make sure
that the secondary latch keeps the hood from opening when the primary latch is
released.
When driving in areas using road salt or other corrosive materials, check for
lubrication frequently.BL-4
,BL-8
Tire rotationTires should be rotated every 5,000 km (3,000 miles).MA-38
Item Reference page
LampsMake sure that the headlamps, stop lamps, tail lamps, turn signal lamps, and
other lamps are all operating properly and installed securely. Also check head-
lamp aim.—
Warning lamps and
chimesMake sure that all warning lamps and buzzers/chimes are operating properly. —
Steering wheelCheck that it has the specified play.
Check for changes in the steering conditions, such as excessive free play, hard
steering or strange noises.
Free play: Less than 35 mm (1.38 in)—
Seat beltsCheck that all parts of the seat belt system (e.g. buckles, anchors, adjusters and
retractors) operate properly and smoothly, and are installed securely. Check the
belt webbing for cuts, fraying, wear or damage.SB-3
Item Reference page
Windshield washer
fluidCheck that there is adequate fluid in the tank. —
Engine coolant levelCheck the coolant level when the engine is cold.CO-9
(QR20DE)
CO-30
(YD22DDTi)
Engine oil levelCheck the level after parking the vehicle (on level ground) and turning off the
engine.LU-7
(QR20DE)
LU-18
(YD22DDTi)
Brake and clutch fluid
levelsMake sure that the brake and clutch fluid levels are between the “MAX” and
“MIN” lines on the reservoir.MA-35
,MA-38
BatteryCheck the fluid level in each cell. It should be between the “MAX” and “MIN”
lines.—

PERIODIC MAINTENANCE
MA-7
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PERIODIC MAINTENANCEPFP:00026
Periodic MaintenanceELS000AM
The following tables show the normal maintenance schedule. Depending upon weather and atmospheric con-
ditions, varying road surfaces, individual driving habits and vehicle usage, additional or more frequent mainte-
nance may be required.
Periodic maintenance beyond the last period shown on the tables requires similar maintenance.
ENGINE AND EMISSION CONTROL MAINTENANCE (QR20DE PETROL ENGINE)
(Annual Mileage <30,000 Km/year)
Abbreviations: I = Inspect and correct or replace as necessary, R = Replace,.
NOTE:
lMaintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving
Conditions”.
l(1)Periodic maintenance is not required. However, if valve noise increases, check valve clearance.
l(2) Replace the drive belts if found damaged or if the auto belt tensioner reading reaches the maximum limit.
l(3) First replace at 90,000 Km (54,000 miles)/60 months, then every 60,000 km (36,000 miles)/48 months. Perform "I"
(Checking the mixture ratio and correcting the mixture ratio if necessary) at the middle of replacement interval.
l(4) Fuel filter is maintenance-free. For service procedures, refer to FL section.
l(5) Perform only according to "Maintenance Under Severe Driving conditions" for models without Euro-OBD system. For
models with Euro-OBD system, periodic maintenance is not required.
CHASSIS AND BODY MAINTENANCE (QR20DE PETROL ENGINE)
(Annual Mileage <30,000 Km/year)
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Refer-
ence
page Perform on a kilometer basis, but on an annual
basis when driving less than 15,000 km (9,000
miles) per yearkm x
1,000
(Miles x
1,000)
Months15
(9)
1230
(18)
2445
(27)
3660
(36)
4875
(45)
6090
(54)
72105
(63)
84120
(72)
96
Engine compartment and under vehicle
Intake and exhaust valve clearanceSee
NOTE (1)EM-40
Drive beltsSee
NOTE (2)EM-13
Engine oil (Use recommended oil.)R R RRRRRRLU-8
Engine oil filter (Use NISSAN genuine part or
equivalent)R R RRRRRRLU-9
Engine anti-freeze coolant (Use genuine NISSAN
Anti-Freeze Coolant (L2N) or equivalent.)See
NOTE (3)IRICO-9
Coolingsystem I I IIIIIICO-7
Fuel lines I I I IFL-3
Air cleaner filterRREM-15
Fuel filter (In-tank type)See
NOTE (4)FL-4
Spark plugs R R R REM-28
EVAP vapor lines (With carbon canister) I I I IEC-372orEC-
647
Heated oxygen sensor 1See
NOTE (5)EC-581

MA-8
PERIODIC MAINTENANCE
Abbreviations: I = Inspect and correct or replace as necessary, R = Replace, L = Lubricate.
NOTE:
l(1) Inspect once per year.
lMaintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving
Conditions”.
ENGINE AND EMISSION CONTROL MAINTENANCE (YD22DDTI DIESEL ENGINE)
(Annual Mileage <30,000 Km/year)
Abbreviations: I = Inspect and correct or replace as necessary, R = Replace, D = Check filter and drain water MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
page Perform either at number of kilometers
(miles) or months, whichever comes
first.km x 1,000
(Miles x 1,000)
Months15
(9)
1230
(18)
2445
(27)
3660
(36)
4875
(45)
6090
(54)
72105
(63)
84120
(72)
96
Underhood and under vehicle
Headlampaiming IIIIIIIILT- 6
Brake & clutch, systems and fluid (For
level & leaks)IIIIIIIIMA-35,MA-
38
Brake fluidRRRRMA-39
Brake booster vacuum hoses, connec-
tions & check valveIIIIBR-19
Power steering fluid & lines (For level
&leaks)IIIIIIIIMA-41
Manual transaxle gear oil (For level &
leaks)IIIIIIIIMA-35
Automatic transaxle fluid (For level &
leaks)IIIIIIIIMA-36
Transfer gear oil (For level & leaks) I I I I I I I IMA-37
Differential gear oil (For level & leaks
or replace)I I IRI I IRMA-37,MA-
37
Steering gear & linkage, axle & sus-
pension parts, propeller shaft, front
drive shafts & exhaust systemIIIIIIIIMA-41
,MA-
41,MA-37
,MA-42,
"Drive
Shaft"MA-
35,MA-42
Wheel alignment (If necessary, rotate
& balance wheels)IIIIIIIIFSU-6,MA-
38
Brake pads, rotors & other brake com-
ponentsIIIIIIIIMA-40,MA-
39,MA-39
Foot brake, parking brake & clutch (For
free play, stroke & operation)IIIIIIIIBR-6PB-3,
CL-5
Ventilation air filterRRRRAT C - 11 4
Body corrosion See NOTE (1)MA-42
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Refer-
ence page Perform either at number of kilometers (miles) or
months, whichever comes first.km x 1,000
(Miles x
1,000)
Months20
(12)
1240
(24)
2460
(36)
3680
(48)
48100
(60)
60120
(72)
72
Engine compartment and under vehicle
Intake & exhaust valve clearanceSee NOTE
(1)EM-154
Drivebelts IIIIIIEM-110

PERIODIC MAINTENANCE
MA-9
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NOTE:
lMaintenance items with “ ” should be performed more frequently according to “Maintenance Under Severe Driving
Conditions”.
l(1) If valve noise increases, check valve clearance.
l(2) Never use CG-4 oil.
l(3) Oil filter element assembly and O-ring seal are replacement parts.
l(4) First replace at 100,000 Km (60,000 miles)/60 months, then every 60,000Km (36,000 miles)/36 months. After first
replacement, perform "I" (checking the mixture ratio and correcting the mixture ratio if necessary) at the middle of
replacement interval.
l(5) If engine power decreases, black exhaust smoke is emitted or engine noise increases, perform this maintenance item.
CHASSIS AND BODY MAINTENANCE (YD22DDTI DIESEL ENGINE)
(Annual Mileage <30,000 Km/year)
Abbreviations: I = Inspect and correct or replace as necessary, R = Replace, L = Lubricate. Engine oil (Use API CD, CE, CF, CF-4 oil.)See NOTE
(2)RRRRRRLU-19
Engine oil filter (Use Eco filter or equivalent)See NOTE
(3)RRRRRRLU-20
Engine anti-freeze coolant (Use genuine Nissan Anti-
freeze coolant (L2N) or equivalent)See NOTE
(4)IRCO-30
Coolingsystem IIIIIICO-28
Fuel lines I I IFL-14
Air cleaner filterRREM-112
Fuel filterDRDRDRFL-15
Fuel injectorSee NOTE
(5)EC-727
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Refer-
ence page Perform either at number of kilometers (miles) or
months, whichever comes first.km x 1,000
(Miles x
1,000)
Months20
(12)
1240
(24)
2460
(36)
3680
(48)
48100
(60)
60120
(72)
72
MAINTENANCE OPERATIONMAINTENANCE INTERVAL
Reference
page Perform either at number of kilometers
(miles) or months, whichever comes first.km x 1,000
(Miles x 1,000)
Months20
(12)
1240
(24)
2460
(36)
3680
(48)
48100
(60)
60120
(72)
72
Underhood and under vehicle
Headlampaiming IIIIIILT- 6
Brake & clutch, systems and fluid (For level
& leaks)IIIIIIMA-38,MA-35
Brake fluidRRRMA-39
Brake booster vacuum hoses, connections
& check valveIIIBR-19
Power steering fluid & lines (For level &
leaks)IIIIIIMA-41
Manualtransaxlegearoil(Forlevel&leaks) IIIIIIMA-35,
Transfergearoil(Forlevel&leaks) IIIIIIMA-37
Differential gear oil (For level & leaks or
replace)IIRIIRMA-37