SSANGYONG KORANDO 1997 Service Repair Manual

WIPER, WASHER SYSTEMS 9D-3
SSANGYONG MY2002
COMPONENTS LOCATOR
LIGHTING SYSTEM
1 Windshield Wiper Arm
2 Windshield Wiper Motor
3 Windshield Wiper Blade
4 Windshield Washer Reservoir
5 Windshield Wiper Linkage
6 Windshield Washer Pump7 Windshield Washer Nozzles
8 Windshield Washer Hoses
9 Rear Wiper Arm
10 Rear Wiper Motor
11 Rear Washer Reservoir
KAA9D010

SSANGYONG MY2002
9D-4 WIPER, WASHER SYSTEMS
KAA9D030
KAA9D040
3. Remove the nut and the wiper arm.
•Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
4. Installation should follow the removal procedure
in the reverse order.
WINDSHIELD WIPER MOTOR
Removal and Installation Procedure
1. Remove the left cowl top cover. Refer to “WIND-
SHIELD WIPER ARM” in this section.
2. Remove the center cowl top cover with the screws.
3. Remove the nut and the washer that secure the
wiper arm linkage to the motor driveshaft.
4. Pry the wiper arm linkage off the motor driveshaft.
KAA9D020
ON-VEHICLE SERVICE
UNIT REPAIR
WINDSHIELD WIPER ARM
Removal and Installation Procedure
1. Remove the left cowl top cover cap.
2. Remove the screws with the left cowl top cover.
REPAIR INSTRUCTIONS

WIPER, WASHER SYSTEMS 9D-5
SSANGYONG MY2002
KAA9D050
KAA9D060
5. Remove nuts and the wiper motor.
Installation Notice
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
6. Installation should follow the removal procedure
in the reverse order.
WINDSHIELD WASHER
RESERVOIR
Removal and Installation Procedure
1. Open the hood.
2. Disconnect the negative battery cable.
3. Remove the coolant reservoir. Refer to Section 1D,
ENGING COOLING.
4. Disconnect the washer hose from the washer
pump.
WINDSHIELD WIPER BLADE
Removal and Installation Procedure
1. Rotate the wiper blade on the arm.
2. While pressing the retainer clip, slide the wiper
blade down the wiper arm and remove the blade.
3. Installation should follow the removal procedure
in the reverse order.
Tightening Torque8 - 12 Nm
(71 - 106 lb-ft)
KAA9D070
5. Disconnect the reservoir pump electrical
connector.
6. Remove the bolt and the reservoir
Installation Notice
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
7. Installation should follow the removal procedure
in the reverse order.
Tightening Torque5 - 9 Nm
(44 - 80 lb-in)

SSANGYONG MY2002
9D-6 WIPER, WASHER SYSTEMS
KAA9D080
KAA9D090
KAA9D100
WINDSHIELD WASHER PUMP
Removal and Installation Procedure
1. Remove the windshield washer reservoir. Refer to
in this section “windshield washer reservoir”.
2. Remove the windshield washer pump.
3. Installation should follow the removal procedure
in the reverse order.
WINDSHIELD WASHER HOSES
Removal and Installation Procedure
1. Open the hood.
2. Disconnect the windshield washer hose from the
washer nozzles on the hood.
3. Disconnect the washer hose from the washer
reservoir.
4. Remove the washer hose.
5. Installation should follow the removal procedure
in the reverse order.
KAA9D110
REAR WIPER ARM
Removal and Installation Procedure
1. Remove the spare tire with wheel nuts.
2. Pry off the rear wiper arm cap.
3. Remove the rear wiper arm with the nut.
Installation Notice
Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct
fasteners to prevent premature corrosion.
4. Installation should follow the removal procedure
in the reverse order.
WINDSHIELD WASHER NOZZLES
Removal and Installation Procedure
1. Open the hood.
2. Disconnect the washer hose from the nozzle.
3. Remove the nozzle from the hood.
4. Installation should follow the removal procedure
in the reverse order.
Tightening Torque8 - 12 Nm
(71 - 106 lb-in)

WIPER, WASHER SYSTEMS 9D-7
SSANGYONG MY2002
KAA9D120
KAA9D130
REAR WIPER MOTOR
Removal and Installation Procedure
1. Remove the tailgate trim panel. Refer to Section
9G “INTERIOR TRIM”.
2. Remove the tailgate seal trim.
3. Remove the wiper motor.
Installation Notice
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
4. Installation should follow the removal procedure
in the reverse order.
Tightening Torque8 - 12 Nm
(71 - 106 lb-in)
KAA9D140
REAR WASHER RESERVOIR
Removal and Installation Procedure
1. Remove the tailgate trim panel. Refer to Section
9G “INTERIOR TRIM”.
2. Remove the tailgate seal trim.
3. Disconnect the washer hose and electrical
connector.
4. Remove the rear washer reservoir.
Installation Notice
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
5. Installation should follow the removal procedure
in the reverse order.
Tightening Torque8 - 12 Nm
(71 - 106 lb-in)

SSANGYONG MY2002
9D-8 WIPER, WASHER SYSTEMS
Rear Wiper Arm Nut
Windshield Washer Reservoir Mounting Bolts
Windshield Washer Reservoir Mounting Bolts (Front)
Wiper Motor Mounting Nuts (Front)
Wiper Motor Mounting Nut (Rear)Application
N•m14 - 18
8 -12
8 -12
8 -12
8 -1210 - 13
10.5 - 15.8
10.5 - 15.8
10.5 - 15.8
10.5 - 15.8-
126 - 190
126 - 190
126 - 190
126 - 190 Lb-FtLb-In
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS

WIPER, WASHER SYSTEMS 9D-9
SSANGYONG MY2002
SCHEMATIC AND ROUTING DIAGRAMS
WINDSHIELD WIRING SYSTEM
KAA9D150

SECTION 9E
INSTRUMENTATION, DRIVER INFORMATION
CAUTION: Disconnect the negative battery cable before removing or installing any electrical unit or when a
tool or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable
will help prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless
otherwise noted.
TABLE OF CONTENTS
Description and Operation.................................. 9E-2
Cigar Lighter....................................................... 9E-2
Ashtray.............................................................. 9E-2
Instrument Panel Vents....................................... 9E-2
Glove Box.......................................................... 9E-2
Digital Clock....................................................... 9E-2
Instrument Cluster.............................................. 9E-2
Speedometer and Tachometer............................ 9E-2
Trip Odometer.................................................... 9E-2
Fuel Gauge......................................................... 9E-2
Temperature Gauge............................................ 9E-2
Instrument Cluster Indicator Lamps..................... 9E-2
Chime Module.................................................... 9E-2
Components Locator ........................................... 9E-3
Instrumentation/Driver Information....................... 9E-3
Diagnostic Information and Procedure.............. 9E-5
Cigar Lighter....................................................... 9E-5
Disital Clock....................................................... 9E-5
Speedo Meter..................................................... 9E-6
Fuel Gauge......................................................... 9E-7
Temperature Gauge............................................ 9E-8
Instrument Cluster Indicator Lamps..................... 9E-9
Repair Instructions............................................. 9E-10
On-Vehice Service Unit Repair............................. 9E-10
Center Tray....................................................... 9E-10
Center Facia..................................................... 9E-10
Ashtray............................................................ 9E-10
Cigar Lighter..................................................... 9E-11Cup Holder....................................................... 9E-11
Instrument Panel Vent....................................... 9E-11
Glove Box........................................................ 9E-12
Chime Module.................................................. 9E-12
Hood Latch Release Handle.............................. 9E-12
Instrument Lower Cover.................................... 9E-13
Instrument Cluster Trim Panel........................... 9E-13
Instrument Cluster............................................ 9E-13
Speedometer/Odometer/Trip Odometer/
Tachometer................................................... 9E-14
Fuel Gauge....................................................... 9E-14
Temperature Gauge .......................................... 9E-15
Digital Clock..................................................... 9E-15
Instrument Cluster Indicator Lamps................... 9E-15
Instrument Panel............................................... 9E-16
Specifications.................................................... 9E-18
Bulb Usage Chart............................................. 9E-18
Schematic and Routing Diagram..................... 9E-19
Instrument Panel Illumination............................ 9E-19
Cluster (VSS, Meter & Gauge): Diesel.................9E-20
Cluster (VSS, Meter & Gauge): Gasoline............ 9E-21
Warning Lamp, TCS Indicator........................... 9E-22
Indicator........................................................... 9E-23
Warning Lamp.................................................. 9E-24
Digital Clock, Warning Cluster Illumination......... 9E-25
Selector Lever Position Lamp............................ 9E-26

SSANGYONG MY2002
9E-2 INSTRUMENTATION, DRIVER INFORMATION
DESCRIPTION AND OPERATION
CIGAR LIGHTER
The cigar lighter is located in the front portion of the
floor console. To use the lighter, push it in completely.
When the lighter is hot, it will release itsef from contact
with the heating element. The lighter and the heating
element can be damaged if the lighter does not fully
release itsef from the heating element.
ASHTRAY
The ashtray is located in the console. To access the
ashtray, pullit out of the ashtray housing. The ashtray
lamp will go on when the parking lamps or headlamps
are turned on.
INSTRUMENT PANEL VENTS
The center and the side vents in the instrument panel
can be adjusted up and down and from side to side.
The side vents can also be aimed toward the side
windows to defog them.
GLOVE BOX
The glove box can be opened by pulling upon the latch
handle.
DIGITAL CLOCK
The digital clock is located in the instrument cluster.
INSTRUMENT CLUSTER
The instrument cluster is located above the steering
column and in the instrument cluster trim panel. The
instrument cluster contains the instruments that
provide the driver with vehicle performance information.
The instrument cluster contains a speedometer, a
tachometer, an odometer, a trip odometer, a
temperature gauge, a fuel gauge, and several indicator
lamps. For replacement of the indicator lamp bulbs
contained in the instrument cluster, refer to “Instrument
Cluster Indicator Lamps Specifications” in the section.
SPEEDOMETER AND
TACHOMETER
The speedometer measures the speed of the vehicle
in km/h (with mph) or mph (with km/h). It consists of
an instrument cluster gauge connected to the vehicle
speed sensor on the transaxle output shaft. The
tachometer measures the engine’s speed in terms of
thousands of revolutions per minute. It consists of an
instrument cluster gauge connected to a sending unit
in the engine con-trol module. Do not operate the
engine in the red zone. Engine damage may occur.
TRIP ODOMETER
The trip odometer measures the distance the vehicle
has traveled since it was last reset. It consists of an
instrument cluster gauge connected to the sending unit
on the tasnsaxle output shaft. The trip oddometer can
be record the distance traveled from any starting point.
FUEL GAUGE
The fuel gauge consists of an instrument cluster gauge
connected to a sending unit in the fuel tank. The fuel
gauge indicates the quantity of fuel in the tank only
when the ignition is turned to ON or ACC. When the
ignition is turned to LOCK or START, the pointer may
come to rest at any position.
TEMPERATURE GAUGE
The temperature gauge consists of an instrument
cluster gauge connected to a temperature sensor that
is in con-tact with the circulating engine coolant. The
temperature gauge indicates the temperature of the
coolant. Prolonged driving or idling in very hot weather
may cause the pointer to move beyond the center of
the gauge. The engine is overheating if the pointer
moves into the red zone at the upper limit of the gauge.
INSTRUMENT CLUSTER
INDICATOR LAMPS
The instrument cluster contains indicator lamps that
indicatethe functioning of certain systems or the
existenceof potential problems with the operation of
the vehicle. The indicator lamps are replaceable. For
replacement of the indicator lamps contained in the
instrument cluster, refer to “instrument cluster indicator
lamps specifications” in this section.
CHIME MODULE
The chime module will sound to bring attention to one
or more of the following conditions:
The lights are on and the ignition not in ACC, ON,
or START.
The ignition key is in the ignition switch when the
driver’s side door is open.
The seat belt is unbuckled when the ignition is in
ACC, ON, or START.
Voltage is supplied at all times through the fuse block
to power the chime module.

INSTRUMENTATION, DRIVER INFORMATION 9E-3
SSANGYONG MY2002
COMPONENTS LOCATOR
INSTRUMENTATION/DRIVER INFORMATION
KAA9E010