SSANGYONG KORANDO 1997 Service Repair Manual

LIGHTING SYSTEM 9B-7
SSANGYONG MY2002
Step
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15Action
Check fuse EF12.
Is EF12 blown.
1. Check for a short circuit and repair it, if
necessary.
2. Replace the fuse.
Is the repair complete?
Use a voltmeter or test lamp to check fuse EF12.
Does the battery voltage available at fuse EF12 equal
the specified value?
Repair the open circuit from the battery to fuse EF12.
Is the repair complete?
Remove the fog lamp relay and temporarily substitute
a known good relay such as the headlamp relay or the
illumination lamp relay.
1. Return the substituted relay to its original position.
2. Replace the inoperative fog lamp relay.
Is the repair complete?
1. Return the substituted relay to its original position,
but do not reinstall the fog lamp relay.
2. Using a voltmeter or test lamp, check the fog lamp
relay socket terminal 30.
Does the battery voltage available at the fog lamp
relay socket equal the specified value?
Repair the open circuit between fuse EF12 and the fog
lamp relay.
Is the repair complete?
At the fog lamp relay socket, use an ohmmeter or test
lamp to verify that the connector for relay terminal 85
is connected to ground.
Does the resistance equal the specified value?
Repair the ground circuit for the fog lamp relay.
Is the repair complete?
With the fog lamp relay reinstalled and the switch on,
test for voltage at the fog lamp connector.
Does the battery voltage available at the fog lamp
connector equal the specified value?
Repair the open circuit between the fog lamp relay
terminal 87 and the fog lamps.
Is the repair complete?
Use an ohmmeter or test lamp to check the ground at
the ground side of the fog lamp connector.
Does the resistance equal the specified value?
Repair the fog lamp ground circuit.
Is the repair complete?
Replace the faulty fog lamp bulbs.Is the repair
complete?Yes
Go to Step 2
System OK
Go to Step 5
System OK
Go to Step 6
System OK
Go to Step 9
System OK
Go to Step 11
System OK
Go to Step 13
System OK
Go to Step 15
System OK
System OKNo
Go to Step 3
-
Go to Step 4
-
Go to Step 7
-
Go to Step 8
-
Go to Step 10
-
Go to Step 12
-
Go to Step 14
-
- Value(s)
-
-
11 - 14 v
-
-
-
11 - 14 v
-
0 Ω
-
11 - 14 v
-
0 Ω
-
-
FOG LAMPS
Fog Lamps Inoperative

SSANGYONG MY2002
9B-8 LIGHTING SYSTEM
Turn Signal Lamps and Hazard Lamps Do Not Work
Step
1
2
3
4
5
6
7
8Action
Check fuses F26, F2 and EF10, EF20.
Is either fuse blown?
Check for a short circuit and repair if necessary
Replace the fuse.
Is the repair complete?
1. Turn the ignition on.
2. Check the voltage at fuse F26, F2 and EF10,
EF20.
Does the battery voltage available at both fuses F26,
F2 and EF10, EF20 equal the specified value?
1. Turn the hazard lamp switch on.
2. Remove each or the inoperative lamps from
socket.
3. Test each lamp socket positive terminal with a
voltmeter.
Does the battery voltage pulsing at the turn-signal,
hazard-lamp socket positive terminal equal the
specified value?
At each bulb socket, use an ohmmeter to check the
ground circuit.
Is the resistance equal to the specified value?
Replace any faulty turn signal/hazard bulbs.
Is the repair complete?
Repair the power supply circuit to fuses.
Is the repair complete?
Repair the open ground circuit.
Is the repair complete?Yes
Go to Step 2
System OK
Go to Step 4
Go to Step 5
Go to Step 6
System OK
System OK
System OKNo
Go to Step 3
-
Go to Step 7
Go to Step 9
Go to Step 8
-
-
- Value(s)
-
-
11 - 14 v
11 - 14 v
0 Ω
-
-
-
TAIL LAMPS
Taillamps Do Not Work
Step
1
2
3
4
5Action
Check fuse EF12.
Is EF12 blown.
1. Check for a short circuit and repair it, if necessary.
2. Replace the fuse.
Is the repair complete?
1. Press the brake pedal down.
2. Check the positive terminals of the bulb sockets
with a test lamp.
Does the test lamp illuminate?
Connect an ohmmeter between ground and the
stoplamp ground terminal.
Is the resistance equal to specified value?
Repair the ground circuit.
Is the repair complete?Yes
Go to Step 2
System OK
Go to Step 2
-
System OKNo
Go to Step 3
-
Go to Step 6
Go to Step 4
- Value(s)
-
-
-
0 Ω
-

LIGHTING SYSTEM 9B-9
SSANGYONG MY2002
Trun Signal Lamps and Hazard Lamps Do Not Work (Cont’d)
Step
9
10
11
12
13
14
15
16
17
18
19Action
1. Turn on the hazard switch.
2. Test the blinker unit connector terminal 49 with a
voltmeter.
Does the battery voltage pulsing at the blinker unit
terminal 113 equal the specified value?
1. Turn on the hazard switch.
2. Test the blinker unit connector terminal 31 with a
voltmeter.
Does the battery voltage pulsing at the blinker unit
terminal 31 equal the specified value?
1. Disconnect the blinker unit from the connector.
2. Use an ohmmeter to check between ground and
the connector for terminal 31, 49 of the blinker
unit.
Is the resistance equal to the specified value?
Repair the blinker unit ground connection.
Is the repair complete?
Replace faulty blinker unit.
Is the repair complete?
1. Disconnect the hazard switch connector.
2. Check for voltage at terminal 49.
3. Turn the ignition on.
4. Check for voltage at terminal 111.
Does the battery voltage available at both terminals
equal the specified value?
1. Remove the hazard switch.
2. Turn the hazard switch OFF.
3. Check for continuity between terminals 66 and
111.
4. Turn the hazard switch on.
5. Check for continuity between terminals 66 and
64.
Do both tests show the specified value?
1. Remove the hazard switch.
2. Turn the hazard switch to the on position.
3. Use an ohmmeter to check for continuity between
terminals 112, 62, and 63.
Does the continuity between terminals 112, 62, and
63 equal the specified value?
Replace the faulty hazard switch.
Is the repair complete?
Repair the open circuit between hazard switch
terminal 113 and blinker unit terminal 42.
Is the repair complete?
Repair the open circuit between the hazard switch
and the fuses EF12 or F11.
Is the repair complete?Yes
Go to Step 15
Go to Step 11
Go to Step 13
System OK
System OK
Go to Step 15
Go to Step 18
System OK
System OK
System OK
System OKNo
Go to Step 10
Go to Step 14
Go to Step 12
-
-
Go to Step 19
Go to Step 16
System OK
-
-
- Value(s)
11 - 14 v
11 - 14 v
0 - 0.5 Ω
-
-
11 - 14 v
0 Ω
0 Ω
-
-
-

SSANGYONG MY2002
9B-10 LIGHTING SYSTEM
Hazard Lamps Do Not Operate, Turn Signals Are OK (Cont’d)
Step
1
2
3
4
5
6
7
8
9
10Action
Check fuses F26 and F2.
Is fuse EF12 blown?
1. Check for a short circuit and repair if necessary.
2. Replace the fuse.
Is the repair complete?
Use a voltmeter to check for power to fuse F26.
Does the battery voltage available at fuse F26 equal
the value specified?
Repair the power supply circuit to fuse F2.
Is the repair complete?
1. Disconnect the hazard switch connector.
2. Use a voltmeter to check power to the hazard
switch terminal 112.
Does the battery voltage available at connector
terminal 112 equal the value specified?
1. Remove the hazard switch and disconnect it for
testing.
2. Turn the hazard switch to the on position.
3. Test with an ohmmeter between terminals 112
and 113.
Is the resistance equal to the specified value?
1. With the hazard switch still removed and discon-
nected for testing, turn the hazard switch to
the on position.
2. Use an ohmmeter to check between terminals 11,
62, and 63.
Is the resistance equal to the specified value?
Repair the open circuit between the hazard switch
connector and splice connector.
Is the repair complete?
Repair the open circuit between the hazard switch
connector terminal 111 and fuse F26.
Is the repair complete?
Replace the faulty hazard switch.
Is the repair complete?Yes
Go to Step 2
System OK
Go to Step 5
System OK
Go to Step 6
Go to Step 7
Go to Step 8
System Ok
System OK
System OKNo
Go to Step 3
-
Go to Step 4
-
Go to Step 9
Go to Step 10
Go to Step 10
-
-
- Value (s)
-
-
11 - 14 v
-
11 - 14v
0 Ω
0 Ω
-
-
-

LIGHTING SYSTEM 9B-11
SSANGYONG MY2002
INTERIOR ROOM AND LUGGAGE LAMPS
Interior Room Lamp Inoperative
Step
1
2
3
4
5
6
7
8
9
10Action
1. Remove the interior room lamp bulb and inspect
the filament.
2. If the filament is not broken, test the bulb using
the vehicle’s battery and a jumper wire.
Does the bulb pass the visual and physical checks?
1. Check for a short circuit and repair if necessary.
2. Replace the fuse.
Is the repair complete?
Use a voltmeter to check for power to fuse F1.
Does the battery voltage available at fuse F1 equal
the value specified?
Repair the power supply circuit to fuse F1.
Is the repair complete?
1. Disconnect the hazard switch connector.
2. Use a volmeter to check power to the hazard
switch terminal 3.
Does the battery voltage available at connector
terminal 3 equal the value specified?
1. Remove the hazard switch and disconnect it for
testing.
2. Turn the hazard switch to the on position.
3. Test with an ohmmeter between terminals 8 and
7.
Is the resistance equal to the specified value?
1. With the hazard switch still removed and
disconnected for testing, turn the hazard switch to
the on position.
2. Use an ohmmeter to check between terminals 111
and 63.
Is the resistance equal to the specified value?
Repair the open circuit between the hazard switch
connector and splice connector.
Is the repair complete?
Repair the open circuit between the hazard switch
connector terminal 3 and fuse F1.
Is the repair complete?
Replace the faulty hazard switch.
Is the repair complete?Yes
Go to Step 3
System OK
Go to Step 5
System OK
Go to Step 6
Go to Step 7
Go to Step 8
System OK
System OK
System OKNo
Go to Step 2
-
Go to Step 4
-
Go to Step 9
Go to Step 10
Go to Step 10
-
-
- Value (s)
-
-
11 - 14 v
-
0 Ω
0 Ω
-
-
-
-

SSANGYONG MY2002
9B-12 LIGHTING SYSTEM
Luggage Lamp Inoperative (Cont’d)
Step
1
2
3
4
5
6
7
8
9
10
11
12
13Action
1. Remove the luggage lamp bulb and inspect the
filament.
2. If the filament is not broken, test the bulb using
the vehicle’s battery and a jumper wire.
Does the bulb pass the visual and physical check?
Replace the bulb.
Is the repair complete?
1. Reinstall the luggage lamp bulb.
2. Check fuse F1.
Is fuse F1 blown?
1. Check for a short circuit and repair if necessary.
2. Replace the fuse.
Is the repair complete?
Check the voltage at fuse F1.
Does the voltage at fuse F1 equal the specified
value?
Repair the open circuit between the battery and fuse
F1.
Is the repair complete?
1. Disconnect the luggage lamp electrical connector.
2. Check the voltage at the ORN wire.
Does the voltage at the ORN wire equal the specified
value?
Repair the open circuit between fuse F1 and the
luggage lamp.
Is the repair complete?
1. Reconnect the luggage lamp.
2. Remove the luggage lamp switch.
3. With a voltmeter or test lamp, test the 204, 114
wire at the luggage lamp switch.
Does the voltage at the luggage lamp switch equal
the specified value.
Repair the open circuit between the luggage lamp
and the luggage lamp switch.
Is the repair complete?
Use an ohmmeter to check the resistance between
ground and the luggage lamp switch.Is the resis-
tance equal to the specified value?
Replace the luggage lamp switch.Is the repair
complete?
Repair the ground circuit for the luggage lamp switch.
Is the repair complete?Yes
Go to Step 3
System OK
Go to Step 4
System OK
Go to Step 7
System OK
Go to Step 8
System OK
Go to Step 11
System OK
Go to Step 12
System OK
System OKNo
Go to Step 2
-
Go to Step 5
-
Go to Step 6
-
Go to Step 9
-
Go to Step 10
-
Go to Step 13
-
- Value (s)
-
-
-
-
11 - 14 v
-
11 - 14 v
-
11 - 14 v
-
0 Ω
-
-

LIGHTING SYSTEM 9B-13
SSANGYONG MY2002
DOOR COURTESY LAMPS
Door Courtesy Lamps Inoperative
Step
1
2
3
4
5
6
7
8
9
10
11
12
13Action
1. Remove the door courtesy lamp bulb and inspect
the filament.
2. If the filament is not broken, test the bulb using
the vehicle’s battery and a jumper wire.
Does the bulb pass the visual and physical check?
Replace the bulb.
Is the repair complete?
1. Reinstall the door courtesy lamp bulb.
2. Check fuse F1.
Is fuse F1 blown?
1. Check for a short circuit and repair if necessary.
2. Replace the fuse.Is the repair complete?
Check the voltage at fuse F1.
Does the voltage at fuse F1 equal the specified
value?
Repair the open circuit between the battery and fuse
F1.
Is the repair complete?
1. Disconnect the door courtesy lamp electrical
connector.
2. Check the voltage at terminal 129, 130 of connec-
tors main DR and C361.
Does the voltage at terminal 20 of connectors C351
and C361 equal the specified value?
Repair the open circuit between the door courtesy
lamp and the front door switch.
Is the repair complete?
1. Reconnect the door courtesy lamp.
2. Remove the front door switch.
3. With a voltmeter or test lamp, test the WHT wire
at the front door switch.
Does the voltage at the front door switch equal the
specified value?
Repair the open circuit between the door courtesy
lamp and the front door switch.
Is the repair complete?
Use an ohmmeter to check the resistance between
ground and the BLK wire at the front door switch
connector on the harness side.
Is the resistance equal to the specified value?
Replace the front door switch.
Is the repair complete?
Repair the ground circuit for the front door switch.
Is the repair complete?Yes
Go to Step 3
System OK
Go to Step 4
System OK
Go to Step 7
System OK
Go to Step 8
System OK
Go to Step 11
System OK
Go to Step 12
System OK
System OKNo
Go to Step 2
-
Go to Step 5
-
Go to Step 6
-
Go to Step 9
-
Go to Step 10
-
Go to Step 13
-
- Value(s)
-
-
-
-
11 - 14 v
-
11 - 14 v
-
11 - 14 v
-
0 Ω
-
-

SSANGYONG MY2002
9B-14 LIGHTING SYSTEM
CIGAR LIGHTER
Cigar Lighter Inoperative
Step
1
2
3
4
5
6
7
8
9Action
Check fuse F15.
Is the fuse blown?
1. Check for a short circuit and repair if necessary.
2. Replace the fuse.
Is the repair complete?
1. Turn the ignition key to the ACC position.
2. Use a voltmeter to check for voltage at fuse F15.
Does the battery voltage available at the fuse F15
match the value specified?
Repair the open power-supply circuit for fuse F15.
Is the repair complete?
1. Remove the electrical connector from the back of
the cigar lighter.
2. Turn the ignition key to the ACC position.
3. Use a voltmeter to check the voltage at terminal 1
of the cigar lighter.
Does the battery voltage available at terminal 1 of the
cigar light match the value specified?
Repair the open circuit between the fuse F15 and the
cigar lighter.
Is the repair complete?
With the ignition key still in the ACC position, use an
ohmmeter to check continuity between terminal 2 of
the cigar lighter connector and ground.
Does the battery voltage match the value specified?
Repair the open ground circuit.
Is the repair complete?
Replace the cigar lignter.
Is the repair complete?Yes
Go to Step 2
System OK
Go to Step 5
System OK
Go to Step 7
System OK
Go to Step 9
System OK
System OKNo
Go to Step 3
-
Go to Step 4
-
Go to Step 6
-
Go to Step 8
-
- Value(s)
-
-
11 - 14 v
-
11 - 14 v
-
11 - 14 v
-
-

LIGHTING SYSTEM 9B-15
SSANGYONG MY2002
REPAIR INSTRUCTIONS
KAA9B020
KAA9B030
ON-VEHICLE SERVICE
UNIT REPAIR
HEAD LAMPS
Removal and Installation Procedure
1. Open the hood.
2. Disconnect the negative battery cable.
3. Remove screws and row the radiator grille.
Installation Notice
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
4. Disconnect the headlamp assembly electrical con-
nector.
5. Remove the headlamp.
Installation Notice
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
Tightening Torque5 - 9 Nm
(44 - 80 lb-in)
Tightening Torque5 - 9 Nm
(44 - 80 lb-in)
KAA9B040
6. Turn the headlamp bulb locker and remove the
headlamp bulb.
7. Installation should follow the removal procedure
in the reverse order.

SSANGYONG MY2002
9B-16 LIGHTING SYSTEM
KAA9B050
KAA9B060
FRONT COMBINATION LAMP
Removal and Installation Procedure
1. Disconnect negative battery cable.
2. Remove the screws and nuts.
Installation Notice
Dissimilar metals in direct contact with each
other may corrode rapidly. Make sure to use
the correct fasteners to prevent premature
corrosion.
Tightening Torque5 - 9 Nm
(44 - 80 lb-in)
KAA9B080
KAA9B090
CENTER HIGH-MOUNTED STOP
LAMP
Removal and Installation Procedure
1. Disconnect the negative battery cable.
2. Remove the center high-mounted stop lamp cover
3. Disconnect the CHMSL electrical connector.
4. Remove the screws with the CHMSL
5. Installation should follow the removal procedure
in the reverse order. 3. Disconnect and remover the front combination
lamp.
4. Remove the inoperative bulb.
5. Installation should follow the removal procedure
in the reverse order.