sensor SUBARU TRIBECA 2009 1.G Service Workshop Manual
[x] Cancel search | Manufacturer: SUBARU, Model Year: 2009, Model line: TRIBECA, Model: SUBARU TRIBECA 2009 1.GPages: 2453, PDF Size: 46.32 MB
Page 2050 of 2453

5AT-34
Automatic Transmission Assembly
AUTOMATIC TRANSMISSION
9. Automatic Transmission As-
sembly
A: REMOVAL
1) Set the vehicle on a lift.
2) Open the front hood and support with the hood
stay.
3) Disconnect the ground cable from battery.
4) Remove the collector cover.
5) Remove the air intake chamber.
6) Remove the air breather hose.
7) Remove the starter.
8) Disconnect the front oxygen (A/F) sensor and
transmission harness connector.
9) Disconnect the engine harness connectors, and
then remove the engine hanger rear.
10) Remove the vacuum pipe & hose assembly
and the brake vacuum pump.
11) Remove the throttle body securing bolts to and
slide the throttle body over.
12) Separate the torque converter from drive plate.
(1) Remove the service hole plug.
(2) Remove the bolts which hold torque con-
verter to drive plate.
(3) Remove the four bolts by rotating the clamp
pulley a little at a time.
(4) Make sure the torque converter moves free-
ly by rotating with finger through the starter in-
stallation hole.
CAUTION:
Be careful not to drop bolts into converter
housing.
13) Install the ST to the converter case.
ST 498277200 STOPPER SET
14) Remove the pitching stopper.
(A) Front oxygen (A/F) sensor
(B) Transmission harness connectors
(A) Engine harness connectors
(B) Engine hanger rear
(A)
(B)
AT-03239
(B)
(A)
(A)
AT-02023
AT-01366
AT-00103
ST
AT-03240
Page 2051 of 2453

5AT-35
Automatic Transmission Assembly
AUTOMATIC TRANSMISSION
15) Remove the pitching stopper bracket.
16) Set the ST.
ST1 41099AA010 ENGINE SUPPORT BRACK-
ET
ST2 41099AA020 ENGINE SUPPORT
17) Remove the transmission mounting bolt (upper
side).
18) Lift-up the vehicle.
19) Remove the under cover.
20) Remove the front exhaust pipe, rear exhaust
pipe and muffler.
21) Remove the heat shield cover.
22) Remove the ATF drain plug to drain ATF.
23) Remove the oil charge pipe.
24) Disconnect the connector from turbine speed
sensor 1.
AT-03241
AT-03242
ST2
ST1
AT-03237
(A) Oil pan
(B) Drain plug
AT-03243
(A)
AT-01361
(B)
AT-01371
AT-01642
Page 2052 of 2453

5AT-36
Automatic Transmission Assembly
AUTOMATIC TRANSMISSION
25) Remove the turbine speed sensor 1 from the
transmission body.
CAUTION:
Failure to follow this procedure may cause the
interference between vehicle body and sensor
while removing/installing transmission, and re-
sulting in damage.
26) To prevent contamination by foreign objects,
cover the attachment hole for turbine speed sensor
1 with vinyl tape.
27) Remove the propeller shaft.
28) Remove the shift select cable.
29) Disconnect the hose from the ATF inlet and
outlet pipes.
30) Remove the front crossmember support plate.
31) Remove the two clutch housing cover securing
bolts.
32) Remove the front stabilizer clamp.
33) Remove the bolts which secure front ball joint
to the housing.
34) Pull out the drive shaft from transmission.
35) Set the transmission jack under the transmis-
sion.
36) Remove the rear crossmember.
AT-03363
AT-03246
AT-01373
AT-01374
AT-01376
AT-01377
Page 2055 of 2453

5AT-39
Automatic Transmission Assembly
AUTOMATIC TRANSMISSION
22) Install the clutch housing cover securing bolts.
23) Install the front cross support plate.
port Plate.>
24) Install the propeller shaft.
25) Install the shift select cable.
26) Install the turbine speed sensor 1 and harness,
and then connect the connector.
Tightening torque:
7 N·m (0.7 kgf-m, 5.2 ft-lb)
27) Install the oil charge pipe.
Tightening torque:
41 N·m (4.2 kgf-m, 30.2 ft-lb)
28) Install the heat shield cover.
29) Install the front exhaust pipe, rear exhaust pipe
and muffler.
30) Install the under cover.
31) Lower the vehicle.
32) Connect the front oxygen (A/F) sensor and
transmission harness connector.
33) Attach the vacuum pump and vacuum pipe &
hose.
AT-01373
AT-01374
AT-03363
(A) Front oxygen (A/F) sensor
(B) Transmission harness connectors
AT-01371
AT-03243
(A)
(B)
AT-03239
Page 2062 of 2453

5AT-46
Inhibitor Switch
AUTOMATIC TRANSMISSION
13.Inhibitor Switch
A: INSPECTION
Inhibitor switch cannot be checked, because the in-
hibitor switch is installed on control valve assembly.
When a malfunction occurs, refer to 5AT (diag)
section.
(PRNDL INPUT), Diagnostic Procedure with Diag-
nostic Trouble Code (DTC).>
Page 2063 of 2453

5AT-47
Front Vehicle Speed Sensor
AUTOMATIC TRANSMISSION
14.Front Vehicle Speed Sensor
A: REMOVAL
1) Remove the transmission assembly from vehicle
body.
2) Remove the rear vehicle speed sensor.
NOTE:
Secure the harness of the rear vehicle speed sen-
sor to the transmission body using wire etc.
3) Remove the extension case.
4) Remove the center differential carrier.
5) Lay along the transmission case, and then re-
move the oil pan.
6) Remove the old gasket on the oil pan and trans-
mission case completely.
7) Disconnect the front vehicle speed sensor con-
nector.
8) Remove the front vehicle speed sensor securing
bolt.
9) Remove the front vehicle speed sensor through
the hole of AT transmission main case.
B: INSTALLATION
1) Install the front vehicle speed sensor.
Tightening torque:
7 N·m (0.7 kgf-m, 5.2 ft-lb)
2) Connect the front vehicle speed sensor connec-
tor.
3) Apply proper amount of liquid gasket to the en-
tire oil pan mating surface.
Liquid gasket:
THREE BOND 1217B (Part No. K0877YA020)
4) Install the oil pan by equally tightening the bolts.
Tightening torque:
5 N·m (0.5 kgf-m, 3.7 ft-lb)
5) Install the center differential carrier.
er.>
AT-03225
AT-03226
AT-01953
AT-03227
AT-03227
AT-03249
Page 2064 of 2453

5AT-48
Front Vehicle Speed Sensor
AUTOMATIC TRANSMISSION
6) Install the extension case.
Tightening torque:
25 N·m (2.5 kgf-m, 18 ft-lb)
7) Install the rear vehicle speed sensor.
Tightening torque:
7 N·m (0.7 kgf-m, 5.2 ft-lb)
8) Install the transmission assembly to the vehicle.
9) Pour ATF from the oil charge pipe.
id.>
10) Check the level and leaks of ATF.
AT-03226
AT-03225
Page 2065 of 2453

5AT-49
Rear Vehicle Speed Sensor
AUTOMATIC TRANSMISSION
15.Rear Vehicle Speed Sensor
A: REMOVAL
1) Set the vehicle on a lift.
2) Disconnect the ground cable from battery.
3) Remove the air intake chamber.
4) Disconnect the front oxygen (A/F) sensor and
transmission harness connector.
5) Remove the transmission harness connector
and front oxygen (A/F) sensor connector from the
stay.
6) Lift-up the vehicle.
7) Clean the transmission exterior.
8) Drain the ATF completely.
9) Remove the rear exhaust pipe and muffler.
10) Remove the heat shield cover.
11) Remove the propeller shaft.
12) Place the transmission jack under the transmis-
sion.
NOTE:
Make sure that the support plate of transmission
jack does not touch the cross.
13) Remove the transmission rear crossmember
bolt.
14) Lower the transmission jack.
NOTE:
Do not separate the transmission jack and trans-
mission.
15) Remove the oil charge pipe.
16) Remove the ATF cooler inlet and outlet pipes.
NOTE:
When removing the outlet pipe, be careful not to
lose the ball and spring used with retaining screw.
17) Disconnect the connector from turbine speed
sensor 1.
18) Remove the rear vehicle speed sensor.
19) Remove the oil pan.
20) Disconnect the control valve connector and
front vehicle speed sensor connector.
(A) Front oxygen (A/F) sensor
(B) Transmission harness connectors
(A)
(B)
AT-03239
AT-01377
(A) Control valve connector
(B) Front vehicle speed sensor connector
AT-01387
AT-03225
AT-01956
(B)
(A)
Page 2066 of 2453

5AT-50
Rear Vehicle Speed Sensor
AUTOMATIC TRANSMISSION
21) Remove the control valve body.
22) Remove the bolt securing harness of transmis-
sion main case.
23) Remove the harness assembly.
B: INSTALLATION
1) Pass the harness assembly through the hole in
transmission case.
2) Install the securing bolt of transmission main
case.
Tightening torque:
7 N·m (0.7 kgf-m, 5.2 ft-lb)
3) Install the control valve body.
Tightening torque:
8 N·m (0.8 kgf-m, 5.8 ft-lb)
NOTE:
Be careful not to catch harness in.
4) Connect the control valve connector and front
vehicle speed sensor connector.
5) Apply proper amount of liquid gasket to the en-
tire oil pan mating surface.
Liquid gasket:
THREE BOND 1217B (Part No. K0877YA020)
6) Install the oil pan by equally tightening the bolts.
Tightening torque:
5 N·m (0.5 kgf-m, 3.7 ft-lb)
AT-01957
AT-02035
AT-00048
AT-02035
(1) 58 mm (2.28 in)
(2) 65 mm (2.56 in)
(A) Control valve connector
(B) Front vehicle speed sensor connector
AT-01958
(1)(1)
(1)
(2)
(2)
(2)
(2)
(1)
(1)
(1)
(1)
(1)
(2)
AT-01956
(B)
(A)
AT-03249
Page 2067 of 2453

5AT-51
Rear Vehicle Speed Sensor
AUTOMATIC TRANSMISSION
7) Install the rear vehicle speed sensor and turbine
speed sensor 1, and then fasten the harness.
Tightening torque:
7 N·m (0.7 kgf-m, 5.2 ft-lb)
8) Install a new aluminum washer and oil cooler
pipe.
Tightening torque:
40 N·m (4.1 kgf-m, 29.5 ft-lb) (ATF inlet pipe)
45 N·m (4.6 kgf-m, 33.2 ft-lb) (ATF outlet pipe)
9) Install the oil charge pipe.
10) Install the transmission rear crossmember bolt.
Tightening torque:
70 N·m (7.1 kgf-m, 51.6 ft-lb)
11) Install the propeller shaft.
12) Install the heat shield cover.
13) Install the rear exhaust pipe and muffler.
Pipe.>
14) Lower the vehicle.
15) Install the transmission connector to the stay,
and then connect the connector.
16) Install the air intake chamber.
ber.>
17) Pour ATF from the oil charge pipe.
sion Fluid.>
18) Check the level and leaks of ATF.