ACURA TL 1995 Service Repair Manual

Clutch
Reassembl y (cont'd )
6. Instal l th e specia l tool s a s shown .
NOTE : Fo r 2nd , 3rd , 1st-hol d an d revers e clutche s
CLUTCH SPRIN GCOMPRESSO RBOLT ASSEMBL Y
07GA E - PG4020 0 o r
07GA E - PG4020 A
NOTE: For Islan d 4th clutche s
CLUTCH SPRIN GCOMPRESSO RBOLT ASSEMBL Y
07GA E - PG4020 0 o r
07GA E - PG4020 A CLUTC
H SPRIN G
COMPRESSO R
ATTACHMENT07LAE-PX4010 0
CLUTCH SPRIN GCOMPRESSO RATTACHMENT07LAE-PX40100 or07HA E - PL5010 1
CLUTC H SPRIN G
COMPRESSO RATTACHMENT
07LA E - PX4010 0
CLUTC H SPRIN G
COMPRESSO RATTACHMENT
07LAE-PX40100 or
07HA E - PL5010 1
CAUTION : I f eithe r en d o f th e specia l too l i s se t
ove r a n are a o f th e sprin g retaine r whic h i s unsup -
porte d b y th e retur n spring , th e retaine r ma y b e
damaged . B e sur e th e specia l too l i s adjuste d t o
hav e ful l contac t wit h th e sprin g retainer .
SPECIAL TOO L
Set here .
Do no t se t here .
SPECIA L TOO L
SPRIN G RETAINE R
7. Compres s th e retur n sprin g wit h th e specia l tool .
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8. Install the snap ring.

SNAP RING

9. Remove the special tools.

10. Install the disc spring in the direction shown.

NOTE: The 3rd and 4th Clutches on '97 model do

not the disc springs.

'96 MODEL: 2ND, 3RD, 4TH and 1ST-HOLD

CLUTCHES

'97 - '98 MODELS: 1ST-HOLD CLUTCH

DISC SPRING

Install in this direction.

CLUTCH DRUM

PISTON

'96 MODEL: REVERSE and 1ST CLUTCHES

NOTE: Install the 1st clutch disc spring if it was

removed from the 1st clutch piston.

'97 - '98 MODELS: 1ST, 2ND and REVERSE

CLUTCHES

DISC SPRING

Install in this direction.

CLUTCH DRUM
11. Soak the clutch discs thoroughly in ATF for a mini-

mum of 30 minutes.

12. Starting with a clutch plate, alternately install the

clutch plates and clutch discs. Install the clutch end

plate with the flat side toward the disc.

NOTE: Before installing the plates and discs, make

sure the inside of the clutch drum is free of dirt and

other foreign matter.

CLUTCH END PLATE

CLUTCH

DISC

13. Install the snap ring.

SCREWDRIVER

SNAP RING

(cont'd)ProCarManuals.com

Clutch
Reassembl y (cont'd )
14. Measur e th e clearanc e betwee n th e clutc h en d plat e
and to p dis c wit h a dia l indicator .
Zero th e dia l indicato r wit h th e clutc h en d plat e low -
ered , an d lif t i t u p to th e sna p ring . Th e distanc e tha t
the clutc h en d plat e move s is th e clearanc e betwee n
the clutc h en d plat e an d to p disc .
NOTE : Measur e a t thre e locations .
Clutch En d Plate-to-To p Disc Clearance :
Clutch
1st
2n d
3rd
4th
1st-hol d
Revers e
Service Limi t
0.65
0.6 0
0.6 0
0.50
0.7 0
0.7 5
-0.8 5
-0.80
-0.8 0
-0.70
-0.9 0
-0.9 5
mm
m m
m m
mm
m m
m m
(0
( 0
( 0
(0
02 6
02 4
02 4
020
(0.02 8
(003 0
- 0.03 3
-0.031
-0.03 1
- 0.02 8
- 0.03 5
- 0.03 7
in)
in)
in)
in)
in )
in )
DIA L INDICATO R
TOP DIS C
15. I f th e clearanc e is no t withi n th e servic e limits , selec t
a ne w clutc h en d plat e fro m th e followin g table .
NOTE : I f th e thickes t clutc h en d plat e i s installed ,
but th e clearanc e i s stil l ove r th e standard , replac e
the clutc h disc s an d clutc h plates .
PLATE NUMBE RThicknes s
CLUTCH EN D PLAT E
1ST, 2ND , 3R D an d 4T H CLUTC H EN D PLATE S
Plat e No .
1
2
3
4
5
6
7
8
9
Part Numbe r
2255 1-PY4 - 003
2255 2 - PY 4 - 00 3
2255 3 - PY 4 - 00 3
2255 4 - PY 4 - 00 3
2255 5 - PY 4 - 00 3
2255 6 - PY 4 - 00 3
2255 7 - PY 4 - 00 3
2255 8 - PY 4 - 00 3
2255 9 - PY 4 - 00 3 Thicknes
s
2. 1 m m (0.08 3 in )
2. 2 m m (0.08 7 in )
2. 3 m m (0.09 1 in )
2.4m m (0.09 4 in )
2. 5 m m (0.09 8 in )
2. 6 m m (0.10 2 in )
2. 7 m m (0.10 6 in )
2.8m m (0.1 10 in )
2.9 m m (0. 1 14 in )
1ST-HOL D CLUTCH EN D PLATE S
Plat e No .
L1
L 2
L3
L 4
L5
L 6
L7
L 8
L 9
Par t Numbe r
2235 1 - PY 4 - 00 3
2235 2 - PY 4 - 00 3
2235 3 - PY 4 - 00 3
2235 4 - PY 4 - 00 3
2235 5 - PY 4 - 00 3
2235 6 - PY 4 - 00 3
2235 7 - PY 4 - 00 3
2235 8 - PY 4 - 00 3
2235 9 - PY 4 - 00 3 Thicknes
s
2.1 m m (0.08 3 in )
2.2 m m (0.08 7 in )
2. 3 m m (0.09 1 in )
2. 4 m m (0.09 4 in )
2.5 m m (0.09 8 in )
2.6 m m (0.10 2 in )
2. 7 m m (0.10 6 in )
2. 8 m m (0.11 0 in )
2. 9 m m (0.11 4 in )
REVERS E CLUTC H EN D PLATE S
Plat e No .
R1
R 2
R3
R 4
R5
R6
R7
R 8
R9
Par t Numbe r
2245 1 - PY 4 - 00 3
2245 2 - PY 4 - 00 3
2245 3 - PY 4 - 00 3
2245 4 - PY 4 - 00 3
2245 5 - PY 4 - 00 3
2245 6 - PY 4 - 00 3
2245 7 - PY 4 - 00 3
2245 8 - PY 4 - 00 3
2245 9 - PY 4 - 00 3 Thicknes
s
4. 1 m m (0.16 1 in )
4. 2 m m (0.16 5 in )
4. 3 m m (0.16 9 in )
4. 4 m m (0.17 3 in )
4. 5 m m (0.17 7 in )
4. 6 m m (0.18 1 in )
4. 7 m m (0.18 5 in )
4. 8 m m (0.18 9 in )
4. 9 m m (0.19 3 in )
SNA P RING
CLUTC H EN DPLAT EClearanc e
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Secondary Drive n Gea r Shaf t
Component s
SET RIN G
Replace .
TAPERE D ROLLE R
BEARIN G
SECONDAR Y DRIVE N GEA R
SHAF T
TAPERE D ROLLE R
BEARIN G
SECONDAR Y DRIVE N GEA R
SHAF T OI L SEA L
Replace .
EXTENSIO N SHAF T
Disassembl y
1 . Remov e th e se t ring .
SET RIN G
Replace .
2. Remov e th e extensio n shaf t fro m th e secondar y
drive n gea r shaft .
Oil Sea l Replacemen t
1. Remov e th e oi l sea l fro m th e secondar y drive n gea r
shaft .
OIL SEA L
Replace .
SCREWDRIVE R
2. Driv e th e oi l sea l int o th e secondar y drive n gea r
shaf t usin g th e specia l tool s a s shown .
DRIVER07749-001000 0
ATTACHMENT ,52 x 55 m m07746-001040 0
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Secondary Drive n Gea r Shaf t
Tapere d Rolle r Bearin g Replacemen t
NOTE:
Th e bearin g an d oute r rac e shoul d b e replace d a s a set .
I f th e bearin g i s replaced , inspec t an d adjus t th e bear -
in g preloa d (se e pag e 14-194 ).
1 . Remov e th e tapere d rolle r bearing s fro m th e sec -
ondar y drive n gea r shaf t usin g a bearin g pulle r an d
separato r a s shown .
BEARIN G PULLE R
(Commerciall y available )
SHAFT PROTECTO R
(Commercially available )
BEARING SEPARATOR ,0-4 1/ 2 in .(Commerciall y available )
SECONDAR Y DRIVE N
GEA R SHAF T
2. Instal l th e bearing s usin g th e specia l too l an d a pres s
a s shown .
NOTE : Pres s th e bearing s i n squarel y unti l the y bot -
tom.
PRES S
STEEL PLAT E
ATTACHMENT ,45 x 55 m m I.D .07MA D-PR9010 0 TAPERE
D ROLLE R
BEARIN G
SECONDAR Y DRIVE N
GEA R SHAF T
45 m mUse thi s sid e fo rtransmissio n housin gside bearing .
ATTACHMENT ,
45 x 55 m m I.D .07MAD-PR9010 0
55 m mUse thi s sid e fo rtorqu e converte rhousing sid e bearing .
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Tapered Rolle r Bearin g Oute r Rac e Replacemen t
NOTE:
Replac e th e bearin g wit h a ne w on e wheneve r th e
oute r rac e is replaced .
Adjus t preloa d afte r replacin g th e bearin g an d oute r
race.
Coat al l part s wit h AT F during installation .
Th e illustratio n show s '9 6 model ; '9 7 - '9 8 model s i s
similar .
1. Remov e th e bearin g oute r rac e fro m th e transmissio n
housin g an d torqu e converte r housin g b y heatin g th e
housin g to abou t 212° F (100°C) .
CAUTION : D o no t hea t th e housin g i n exces s o f
212° F (100°C) .
HEAT GU N
HOUSIN G
OUTER RAC E
2. Instal l th e thrus t shi m an d oute r rac e i n th e trans -
missio n housin g usin g th e specia l tool s a s shown .
NOTE:
Install th e oute r rac e squarel y i n th e transmis -
sio n housing .
Chec k tha t ther e is n o clearanc e betwee n th e oute r
race , thrus t washe r an d transmissio n housing .
TRANSMISSIO NHOUSING
ATTACHMENT ,72 x 75 m m07746-001060 0
OUTER RAC E
THRUS TSHIM,75 m m
DRIVE R07749-001000 0
(cont'd )
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Secondary Drive n Gea r Shaf t
Tapere d Rolle r Bearin g Oute r Rac e Replacemen t (cont'd )
3. Instal l th e 9 0 m m thrus t washe r an d oute r rac e i n
th e torqu e converte r housin g usin g th e specia l tool s
a s shown .
NOTE:
The 9 0 m m thrus t washe r i s use d o n '9 6 model s
wit h th e transmissio n No . M5H A-100000 1 t o
M5H A - 1014322 ;
'96 model s wit h th e transmis -
sio n No .
M5H A-101432 3 an d above , an d ' '97-
'98 model s d o no t us e thi s part .
Instal l th e oute r rac e squarel y i n th e torqu e con -
verte r housing .
Chec k tha t ther e i s n o clearanc e betwee n th e
oute r race , thrus t washer , an d torqu e converte r
housing .
OUTER RAC E
THRUS TWASHER ,90 m m
TORQU E CONVERTE RHOUSING
DRIVER07749-001000 0
BEARING DRIVE R
ATTACHMEN T
07GAD-SD4010 1
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Tapered Rolle r Bearin g Preloa d Adjustmen t
NOTE:
• If th e transmissio n housing , torqu e converte r hous -
ing , secondar y drive n gea r shaft , tapere d rolle r bear -
ing , oute r race , thrus t shim , o r thrus t washe r wer e
replaced , th e bearin g preloa d mus t b e adjusted .
• The illustratio n show s '9 7 - '9 8 models ; '9 6 mode l i s
similar .
• The 9 0 m m thrus t washe r i s use d o n '9 6 model s wit h
th e transmissio n No . M5H A - 100000 1 t o M5H A -
1014322 ; '9 6 model s wit h th e transmissio n No . M5H A
- 101432 3 an d above , an d '9 7 - '9 8 model s d o no t us e
this part .
1. Remov e th e oi l seal s fro m bot h housings .
2 . Remov e th e bearin g oute r rac e an d thrus t shi m fro m
th e transmissio n housin g b y heatin g th e housin g t o
abou t 212° F (100°C ) wit h a hea t gun .
CAUTION :
• D o no t hea t th e housin g i n exces s o f 212° F
(100°C) .
• Replac e th e tapere d rolle r bearin g whe n th e
oute r rac e is to b e removed .
NOTE : Le t th e transmissio n housin g coo l t o roo m
temperatur e befor e adjustin g th e bearin g preload .
HEAT GU N
HOUSIN G
OUTER RAC E
3. Selec t th e 1.9 8 m m (0.07 8 in ) thrus t shi m fro m th e
middl e o f th e tabl e below .
THRUS T SHIM , 7 5 m m
No.
A
B
C
D
E
F
G
H
J
K
L
M
N
O
P
Q
R
S
T
U
V
W
X
Y
Z
AA
AB
AC
AD
Part Number
23941-P5D-000
23942-P5D-000
23943-P5D-000
23944-PSD-000
23945-PSD-000
23946-P5D-000
23947-P5D-000
23948-P5D-000 23949-PSD-000
23950-P5D-000
23951-P5D-000
23952-PSD-000
23953- P5D-000
23954-PSD-000
23955-P5D-000
23956-PSD-000
23957-PSD-000
23958-PSD-000
23959-PSD-000
23960-P5D-000
23961-PSD-000
23962-P5D-000 23963-P5D-000
23964-PSD-000
23965-PSD-000
23966-PSD-000
23967-P5D-000 23968-P5D-000
23969-PSD-000 23970-PSD -000
Thickness mm (in)
1.56 (0.061)
1.59 (0.063)
1.62 (0.064)
1.65 (0.06 5)
1.68 (0.06 6)
1.7 1 (0.067)
1.74 (0.069)
1.77 (0.07)
1.80 (0.071)
1.83 (0.072)
1.86 (0.073)
1.89 (0.074)
1.92 (0.076)
1.95 (0.077)
1.98 (0.07 8)
2.01 (0.079)
2.04 (0.080)
2.07 (0.081)
2.10 (0.08)
2.13 (0.08)
2.16 (0.085)
2.19 (0.086)
2.22 (0.087)
2.25 (0.089)
2.28 (0.090)
2.31 (0.091)
2.34 (0.092)
2.37 (0.093)
2.40 (0.094)
2.43 (0.096)
4. Afte r installin g th e thrus t shim , instal l th e oute r rac e
i n th e transmissio n housin g usin g th e specia l tool s
(se e pag e 14-193 ).
NOTE :
• Instal l th e oute r rac e squarel y i n th e transmissio n
housing .
• Chec k tha t ther e i s n o clearanc e betwee n th e
oute r race , shim , an d transmissio n housing .
(cont'd )
I
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Secondary Drive n Gea r Shaf t
Tapere d Rolle r Bearin g Preloa d Adjustmen t (cont'd )
5. Instal l th e sealin g bol t t o th e secondar y drive n gea r
shaft , an d torqu e it t o 2 0 N- m (2. 0 kgf-m , 1 4 Ibf-ft) .
TRANSMISSIO NHOUSING
8x 1.2 5 mm33 N- m (3. 4 kgf-m , 2 5 Ibf-ft )
SEALIN G BOL T
2 0 N- m (2. 0 kgf-m ,
1 4 Ibf-ft ) DOWE
L PI N
GASKE T
SECONDAR Y
DRIVE N GEA R
SHAF T
DOWE L PI N
TORQUE CONVERTE R
HOUSING
6. Wit h th e mainshaf t an d countershaf t removed , instal l
th e secondar y drive n gea r shaft , an d torqu e th e trans -
missio n housing .
NOTE : Instal l th e gaske t whe n checkin g startin g
torque . 7
. Rotat e th e secondar y drive n gea r shaf t i n bot h direc -
tion s t o sea t th e bearing .
8 . Measur e th e startin g torqu e o f th e secondar y drive n
gea r shaf t wit h a torqu e wrench .
STANDARD : 3.4-4. 4 N- m
(35 - 4 5 kgf-cm , 3 0 - 3 9 Ibf-in )
TORQU E WRENC H
NOTE:
Measur e th e startin g torqu e a t norma l roo m tem -
peratur e in bot h directions .
Changin g th e shi m to th e nex t siz e wil l increas e o r
decreas e startin g torqu e abou t 0. 3-0. 4 N- m
(3-4kgf-cm,3-4lbf-in) .
T o increas e th e startin g torque , increas e th e
thicknes s o f th e shim . T o decreas e th e startin g
torque , decreas e th e thicknes s o f th e shim .
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Oil Seal s
Remova l
1. Remov e th e oi l sea l fro m th e transmissio n housing .
OIL SEA LReplace .TRANSMISSIO NHOUSING
2. Remov e th e oi l sea l fro m th e torqu e converte r hous -
ing.
OIL SEA LReplace .
TORQUE CONVERTE RHOUSING
Installatio n
1. Instal l th e oi l sea l i n th e transmissio n housin g usin g
th e specia l too l a s shown .
DRIVER07749-001000 0
SEAL DRIVE RATTACHMEN T07LAD-SM4010 0
10.5-11. 5 mm(0.4 1 -0.4 5 in)
TRANSMISSIO NHOUSINGOIL SEA L
2. Instal l th e oi l sea l int o th e torqu e converte r housin g
usin g th e specia l tool s a s shown .
3 . Instal l th e sna p rin g in th e torqu e converte r housin g
('9 6 model) .
NOTE : Th e sna p rin g i s use d o n '9 6 model s wit h
th e transmissio n No . M5H A - 100000 1 t o M5H A -
1014322 ; '9 6 model s wit h th e transmissio n No .
M5H A - 101432 3 an d above , an d '9 7 - '9 8 model s
d o no t us e thi s part .
DRIVE R07749-0010000
TORQU E CONVERTE RHOUSING
SNAP RIN G
5.7 - 6. 7 m m(0.22 - 0.2 6 in )
ATTACHMENT ,72 x 75 m m07746-001060 0OIL SEA L
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