LAND ROVER FRELANDER 2 2006 Repair Manual

Publi s hed: 11-May-2011
Power Steering - Power Steering Fluid Cooler
Removal and Inst all ati on
Removal
1. W ARNING: Do not work on or under a vehi cle s upported onl yby a jack. Al ways support t he vehi cl e on s afet y s tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he front wheel s and ti res .
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal andInst all at ion).
2.
Remove t he front bumper.
Refer t o: Front Bumper (501-19 Bumpers , Removal and Ins tall ati on).
3.
Remove t he RH headlamp as s embly.
Refer t o: Headl amp As sembl y (417-01 Ext eri or Li ght ing, Removaland Inst all at ion).
4.
5.
Releas e t he power s t eering flui d res ervoir.Di sconnect t he qui ck rel eas e connect or.
6.

T orque: 10 Nm 7.
Installation To i nst all , revers e t he removal procedure.
1.
Check and top-up power s t eering fluid level.
Refer t o: Power St eering Sys tem Bleeding (211-00 St eering Sys tem -
General Informat ion, General Procedures ).
2.

Publi s hed: 11-May-2011
Power Steering - Power Steering Fluid Reservoir
Removal and Inst all ati on
Removal
Remove t he power s t eering flui d res ervoir cap.1.
Us ing a s ui table s yringe, remove t he power st eering fl ui d from thepower st eeri ng fl uid reservoi r.2.
3. CAUTIONS:
Be prepared t o collect es caping flui ds .
Make s ure that all openings are sealed. Us e newblanking caps.
Remove t he power s t eering flui d res ervoir.
3.
Installation
To i nst all , revers e t he removal procedure.1.
Fil l and bl eed the power s t eering s ys tem.
Refer t o: Power St eering Sys tem Bleeding (211-00 St eering Sys tem -General Informat ion, General Procedures ).
2.

Publi s hed: 11-May-2011
Steering Linkage -
Torque SpecificationsDescriptionNmlb-ft
Tie-rod end nut7052
Tie-rod l ocki ng nut5541

Publi s hed: 11-May-2011
Steering Linkage - Steering Linkage
Des cript ion and Operat ion
COMPONENT LOCATION
ItemPart NumberDescription
1-Ball joi nt2-Locknut
3-Tie rod end
4-Locknut5-Tie rod
6-Steeri ng gear boot
7-Steeri ng gear
OVERVIEW
The outer ends of the t ie rods are threaded t o al low t he fit ment of t he t ie rod ends. The t ie rod ends are s crewed onto t het ie rods and locked wit h locknut s t o prevent inadvertent movement. The t hread on t he t ie rod all ows the pos it ion of t he t ierod end to be adjust ed i n order t o s et the correct t oe angle for each front wheel. The t ie rod has a ball fit ti ng which i ss crewed int o t he end of the s t eering gear. A boot is fit ted t o t he s teering gear to protect t he bal l fi tt ing from dirt andmois t ure.
The t ie rod end compris es a forged hous ing wi th a t hreaded bore for at tachment to the t ie rod. The t ie rod endincorporat es a non-s ervi ceable t apered ball joint which l ocat es in a tapered hol e in the front wheel knuckl e and i s s ecuredwit h a sel f-locki ng nut. The ball joint has an int ernal hexagonal drive which enables t he joi nt to be hel d s t at ionary whent he sel f-locki ng nut is t ight ened.

Publi s hed: 11-May-2011
Steering Linkage - Steering Linkage
Diagnosi s and Tes ti ng
For addit ional informat ion.
REFER to: St eering Sys tem (211-00 Steeri ng Sys t em - General Informati on, Di agnos is and Tes ti ng).

Publi s hed: 11-May-2011
Steering Linkage - Tie Rod End
Removal and Inst all ati on
Special T ool(s) 205-754
Spli tt er, Ball Joint s
Removal 1. W ARNING: Do not work on or under a vehi cle s upported onl y
by a jack. Al ways support t he vehi cl e on s afet y s tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he front wheel .
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal and
Inst all at ion).
2.
Loosen t he t ie-rod end l ock nut .
3. 4. CAUTION: Make s ure that the bal l joint ball
does not rot at e.
Releas e t he ti e-rod end ball joi nt from t he wheel
knuckle.
Speci al Tool (s ): 205-754 4.
5. CAUTION: Not e the number of t urns when
removi ng the ti e rod end to ai d i ns t allat ion.
Remove t he ti e-rod end.
5.
Installation 1. CAUTION: Make s ure that the ti e rod end is i nst all ed wit h
1.

t he s ame number of t urns as when removed.
Inst all t he ti e-rod end.
2. W ARNING: Make sure t hat a new t ie-rod end nut is
i ns t alled.
• CAUTIONS: Make s ure that t he mat ing faces are clean and free of foreign
mat eri al . Make s ure that t he ball joi nt bal l does not rot ate.
Connect t he ti e-rod end ball joi nt.
T orque: 70 Nm 2.
3. CAUTION: Make s ure that the mati ng faces are cl ean and
free of foreign mat eri al.
Tight en the ti e-rod locki ng nut.
T orque: 55 Nm 3.
Inst all t he front wheel .
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal and
Inst all at ion).
4.
Us ing onl y four wheel al ignment equi pment approved by Land Rover,
check and adjus t t he wheel al ignment.
5.

Publi s hed: 11-May-2011
Steering Linkage - Steering Gear Boot
Removal and Inst all ati on
Removal
1. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he ti e rod end.
Refer t o: Tie Rod End (211-03 St eering Li nkage, Removal andInst all at ion).
2.
3. NOTE: Note the fit ted pos it ion.3.
4.
Installation
1. CAUTIONS:
Make s ure that t he mat ing faces are clean and free of foreignmat eri al .
Make s ure that t he boot i s correct ly l ocat ed.
To i nst all , revers e t he removal procedure.
1.

Publi s hed: 11-May-2011
Steering Column -
General SpecificationItemSpecification
Upper columnManual column wit h t ilt and reach adjust ment
Torque Specifications
DescriptionNmlb-ft
Heats hiel d lower bolt s (2) to s t eel pi ni on t ower3.22.3Heats hiel d upper bolt (1) t o plas ti c s eal2.41.77
St eering column bol ts2518
St eering wheel bol t4835Univers al joi nt to st eering gear bolt *2518
* New nuts/bolts must be fitted