NISSAN ALMERA N15 1995 Service Manual

0.05(0.0020)

Reduction
piniongearbearing
preload mm(in)
Unit:
mm(in)

SERVICE
DATAANDSPECIFICATIONS (SOS)
Specifications andAdjustments (Cont'd)
Table forselecting differential sidebearing Bearingpreload(Model34X81)
adjusting shim(s)

Dial indicator deflection
Suitableshim(s)

Reductionpiniongearbearing adjusting
shims
0.31
-0.35 (0.0122 -0.0138)
035 -0.39 (0.0138 -0.0154)
0.39 -043 (0.0154 -0.0169)
043 -047 (0.0169 -0.0185)
047 -0.51 (0.0185 -0.0201)
0.51 -0.55 (0.0201 -0.0217)
055 -059 (0.0217 -0.0232)
0.59 -0.63 (0.0232 -0.0248)
0.63 -0.67 (0.0248 -00264)
0.67 -0.71 (0.0264 -0.0280)
071 -075 (0.0280 -0.0295)
075 -079 (0.0295 -0.0311)
0.79 -083 (0.0311 -0.0327)
0.83 -0.87 (0.0327 -0.0343)
087 -0.91 (0.0343 -0.0358)
0.91 -095 (0.0358 -0.0374)
095 -099 (0.0374 -0.0390)
0.99 -1.03 (0.0390 -0.0406)
103 -1.07 (0.0406 -0.0421)
1.07 -1.11 (0.0421 -0.0437)
1.11 -1.15 (0.0437 -00453)
1.15 -1.19 (0.0453 -0.0469)
119 -1.23 (0.0469 -0.0484)
1.23 -1.27 (0.0484 -0.0500)
1.27 -1.31 (0.0500 -0.0516)
1.31 -1.35 (0.0516 -0.0531)
135 -139 (00531 -0.0547)
139 -143 (0.0547 -0.0563)
143 -147 (0.0563 -0.0579)
147 -151 (0.0579 -0.0594)
151 -155 (00594 -0.0610)
1.55 -159 (0.0610 -00626)
1.59 -163 (0.0626 -0.0642)
163 -1.67 (0.0642 -0.0657)
1.67 -1.71 (0.0657 -0.0673)
1.71 -1.75 (0.0673 -0.0689)
1.75 -1.79 (0.0689 -0.0705)
1.79 -183 (0.0705 -0.0720)
1.83 -187 (0.0720 -00736)
1.87 -191 (0.0736 -0.0752)
1.91 -195 (0.0752 -0.0768) 040
(0.0157)
0.44 (0.0173)
048 (0.0189)
0.52 (0.0205)
0.56 (0.0220)
060 (0.0236)
0.64 (0.0252)
0.68 (0.0268)
0.72 (0.0283)
076 (0.0299)
0.80 (0.0315)
084 (0.0331)
0.88 (0.0346)
0.92 (00362)
048 (0.0189) +048 (0.0189)
048 (0.0189)
+
052 (0.0205)
0.52 (0.0205) +052 (0.0205)
052 (0.0205) +056 (0.0220)
056 (00220) +0.56 (0.0220)
056 (0.0220) +060 (0.0236)
0.60 (0.0236) +0.60 (0.0236)
060 (00236)
+
064 (0.0252)
064 (0.0252)
+
0.64 (0.0252)
0.64 (0.0252) +0.68 (0.0268)
068 (0.0268)
+
0.68 (0.0268)
0.68 (0.0268)
+
0.72 (0.0283)
144 (0.0567)
0.72 (0.0283)
+
0.76 (0.0299)
076 (0.0299)
+
0.76 (0.0299)
0.76 (0.0299)
+
0.80 (0.0315)
0.80 (0.0315) +080 (0.0315)
0.80 (0.0315)
+
0.84 (0.0331)
084 (0.0331)
j-
084 (0.0331)
0.84 (0.0331)
+
088 (0.0346)
088 (0.0346) +0.88 (0.0346)
088 (0.0346)
i
092 (0.0362)
092 (00362)
+
0.92 (0.0362)
044 (0.0173) +144 (0.0567)
048 (0.0189)
+
144 (0.0567)
052 (0.0205) +144 (0.0567)
0.56 (0.0220)
+
144 (0.0567)
Thickness
mm(in)

1.74 (0.0685)
1.78 (00701)
1.82 (0.0717)
1.86 (0.0732)
1.90 (0.0748)
1.92 (0.0756)
1.94 (0.0764)
1.96 (0.0772)
1.98 (0.0780)
2.00 (0.0787)
202 (0.0795)
2.04 (0.0803)
206 (0.0811)
2.08 (0.0819)
2.10 (00827)
2.12 (0.0835)
2.14 (0.0843)
2.16 (00850)
2.18 (0.0858)
2.20 (0.0866)
2.22 (0.0874)
2.24 (0.0882)
226 (0.0890)
2.28 (0.0898)
2.30 (0.0906)
234 (0.0921)
238 (0.0937)
242 (0.0953)
246 (0.0969)
250 (0.0984)
2.54 (0.1000)
2.58 (01016)
262 (0.1031)
266 (0.1047)
Part
number

31438-31X16
31438-31X17
31438-31X18
31438-31X19 31438-31 X20
31439-31 X60
31438-31X21
31439-31X61
31438-31 X22
31439-31 X62
31438-31 X23
31439-31X63
31438-31X24
31439-31X64
31438-31X60
31439-31X65
31438-31X61
31439-31 X66
31438-31X62
31439-31 X67
31438-31X63
31439-31 X68
31438-31X64
31439-31 X69
31438-31 X65
31438-31X66
31438-31 X67
31438-31 X68
31438-31X69
31438-31 X70
31438-31X71
31438-31 X72
31438-31 X73
31438-31 X74
•

REDUCTION GEAR
Bearing preload(Model34X68,34X69,
34X70, 34X80)

Reduction piniongearbearing

011-069 (11-70, 095 -6.08)

preload Nm(kg-em, in-Ib)

AT-171

Partnumber

31437-31X16
31437-31X17 31437-31X18
31437-31X19
31437-31X20
31437-31X21
31437-31X22
31437-31X23
31437 -31X24
31437-31X60
31437-31X78
31437-31X61
31437-31X79
31437-31X62
31437-31X80
31437-31X63
31437-31X81
31437-31X64
31437-31X82 31437-31X65
31437-31X83
31437-31X66
31437-31X84
31437-31X67
31437-31X46
31437 -31X68
31437-31X47
31437-31X69
31437-31X48
31437-31X70
31437-31X71
31437-31X72
31437-31X73
31437-31X74
31437-31X75
0.25
-0.88 (2.5-9.0, 2.2-7.8)

Thickness mm(in)

6.26 (0.2465)
6.30 (0.2480)
6.34 (0.2496)
6.38 (0.2512)
6.42 (0.2528)
6.46 (0.2543)
6.50 (0.2559)
6.54 (0.2575)
658 (0.2591)
6.62 (0.2606)
6.64 (0.2614)
666 (0.2622)
6.68 (0.2630)
6.70 (0.2638)
6.72 (0.2646)
6.74 (02654)
6.76 (0.2661)
6.78 (0.2669)
6.80 (0.2677)
6.82 (0.2685)
6.84 (0.2693)
6.86 (02701)
6.88 (0.2709)
690 (0.2717)
6.92 (0.2724)
694 (0.2732)
696 (0.2740)
6.98 (0.2748)
7.00 (0.2756)
702 (0.2764)
706 (0.2780)
7.10 (0.2795)
7.14 (0.2811)
7.18 (0.2827)
7.22 (0.2843)

Output
shaftbearing preload
Nm (kg-em, in-Ib)

Output shaftbearing adjusting spacers
(Except model34X81)

Unit:
mm(in)
Suitable shim(s)

1.74 (0.0685)
1.78 (0.0701)
1.82 (0.0717)
1.86 (0.0732)
1.90 (0.0748)
1.92 (0.0756)
1.94 (0.0764)
1.96 (00772)
1.98 (0.0780)
2.00 (0.0787)
2.02 (0.0795)
2.04 (0.0803)
206 (0.0811)
2.08 (0.0819)
2.10 (0.0827)
2.12 (0.0835)
2.14 (0.0843)
2.16 (0.0850)
218 (0.0858)
2.20 (0.0866)
2.22 (0.0874)
2.24 (0.0882)
226 (00890)
2.28 (0.0898)
2.30 (0.0906)
2.34 (0.0921)
238 (0.0937)
2.42 (0.0953)
2.46 (0.0969)
2.50 (0.0984)
254 (0.1000)
258 (0.1016)
2.62 (0.1031)
266 (0.1047)

Dimension'T'

1.77 -1.81 (0.0697 -00713)
1.81 -1.85 (0.0713 -0.0728)
1.85 -1.89 (0.0728 -0.0744)
1.89 -1.93 (00744 -0.0760)
1.93 -1.96 (0.0760 -0.0772)
1.96 -1.98 (0.0772 -0.0780)
1.98 -2.00 (0.0780 -0.0787)
2.00 -2.02 (0.0787 -0.0795)
2.02 -2.04 (0.0795 -0.0803)
2.04 -2.06 (0.0803 -0.0811)
2.06 -2.08 (0.0811 -0.0819)
2.08 -2.10 (0.0819 -0.0827)
2.10 -2.12 (0.0827 -0.0835)
2.12 -2.14 (0.0835 -0.0843)
2.14 -216 (0.0843 -0.0850)
2.16 -2.18 (0.0850 -0.0858)
2.18 -2.20 (0.0858 -00866)
2.20 -2.22 (0.0866 -0.0874)
2.22 -2.24 (0.0874 -0.0882)
2.24 -2.26 (0.0882 -00890)
2.26 -2.28 (0.0890 -0.0898)
2.28 -2.30 (0.0898 -0.0906)
2.30 -2.32 (0.0906 -0.0913)
2.32 -234 (0.0913 -0.0921)
234 -237 (0.0921 -00933)
2.37 -2.41 (0.0933 -0.0949)
2.41 -2.45 (0.0949 -0.0965)
2.45 -2.49 (0.0965 -0.0980)
2.49 -2.53 (0.0980 -0.0996)
253 -2.57 (0.0996 -0.1012)
2.57 -2.61 (0.1012 -0.1028)
261 -2.65 (0.1028 -0.1043)
265 -269 (0.1043 -0.1059)
2.69 -273 (01059 -0.1075) SERVICE
OATAAND SPECIFICATIONS (SOS)
Specifications andAdjustments (Cont'd)
Table forselecting reduction piniongear Bearingpreload(Exceptmodel34X81)
bearing adjusting shim
OUTPUT SHAFT
Seal ringclearance

Output shaftsealringclear-
ance mm(in)
Standard
Allowable limit
0.10
-0.25 (0.0039 -0.0098)
025 (00098)
End play (Model 34X81)

Output shaftendplay mm(in)
o-
0.5 (0-0.020)
AT-172

Sealringclearance

Unit: mm(in)

SERVICE
DATAANDSPECIFICATIONS (SOS)
Specifications andAdjustments (Cont'd)
Table forselecting outputshaftbearing BEARINGRETAINER
adjusting spacer

Dimension "T" Suitablespacer Bearing
retainersealring
clearance mm(in)

REVERSE CLUTCHENDPLAY
Bearing
racesforadjusting totalendplay
Thrust washers foradjusting reverseclutch
end play

Thickness mm(in)
•

31435-31X01
31435-31X02
31435-31X03
31435-31X04
31435-31 X05
31435-31X06
31435-31X07
31435-31X08
31508-31XOO
31508-31X01
31508-31 X02
31508-31X03
31508-31X04
31508-31X05
Part
number
Part number

0.65
-1.00 (0.0256 -0.0394)
0.10
-0.25 (0.0039 -0.0098)
0.25 (0.0098)

mm (in)
0.25-0.55 (0.0098 -0.0217)
0.6 (0024)
0.8 (0.031)
1.0 (0.039)
1.2 (0.047)
1.4 (0.055)
1.6 (0.063)
1.8 (0.071)
2.0 (0.079)
0.65 (0.0256)
0.80 (00315)
0.95 (0.0374)
1.10 (0.0433)
1.25 (0.0492)
1.40 (0.0551)

Thickness
mm(in)
Allowable
limit
Standard
Total endplay
Reverse clutchendplay

mm (in)

TOTAL
ENDPLAY
ACCUMULATOR O-ring
6.26
(0.2465)
6.30 (0.2480)
634 (0.2496)
6.38 (0.2512)
6.42 (0.2528)
6.46 (0.2543)
6.50 (0.2559)
654 (0.2575)
6.58 (0.2591)
6.62 (0.2606)
6.64 (0.2614)
6.66 (0.2622)
6.68 (0.2630)
6.70 (0.2638)
6.72 (0.2646)
6.74 (0.2654)
676 (0.2661)
6.78 (0.2669)
6.80 (0.2677)
6.82 (0.2685)
6.84 (0.2693)
6.86 (0.2701)
6.88 (0.2709)
690 (0.2717)
6.92 (0.2724)
6.94 (0.2732)
696 (0.2740)
6.98 (0.2748)
7.00 (0.2756)
7.02 (0.2764)
7.06 (0.2780)
7.10 (0.2795)
7.14 (0.2811)
7.18 (0.2827)
7.22 (0.2843)
6.29
-6.33 (0.2476 -0.2492)
6.33 -6.37 (0.2492 -0.2508)
6.37 -6.41 (0.2508 -0.2524)
6.41 -6.45 (0.2524 -0.2539)
6.45 -6.49 (0.2539 -0.2555)
6.49 -6.53 (0.2555 -0.2571)
6.53 -657 (0.2571 -0.2587)
6.57 -6.61 (0.2587 -0.2602)
6.61 -6.65 (0.2602 -0.2618)
6.65 -668 (0.2618 -0.2630)
6.68 -670 (0.2630 -0.2638)
6.70 -6.72 (0.2638 -0.2646)
6.72 -674 (0.2646 -0.2654)
6.74 -6.76 (0.2654 -0.2661)
6.76 -6.78 (0.2661 -0.2669)
6.78 -6.80 (0.2669 -0.2677)
6.80 -6.82 (0.2677 -0.2685)
6.82 -684 (0.2685 -0.2693)
6.84 -6.86 (0.2693 -0.2701)
6.86 -6.88 (0.2701 -0.2709)
6.88 -6.90 (0.2709 -0.2717)
6.90 -6.92 (0.2717 -0.2724)
6.92 -6.94 (0.2724 -0.2732)
6.94 -696 (0.2732 -0.2740)
6.96 -698 (0.2740 -0.2748)
6.98 -7.00 (0.2748 -0.2756)
7.00 -702 (0.2756 -02764)
7.02 -7.04 (0.2764 -0.2772)
7.04 -7.06 (0.2772 -0.2780)
7.06 -7.09 (0.2780 -0.2791)
7.09 -7.13 (0.2791 -0.2807)
7.13 -7.17 (0.2807 -0.2823)
7.17 -7.21 (0.2823 -0.2839)
7.21 -7.25 (0.2839 -0.2854)
7.25 -7.29 (0.2854 -0.2870)

Unit:mm(in)
Accumulator Inner
diameter Innerdiameter
(Small) (Large)

SIR
accumulator
26.9
(1.059) 44.2(1.740)

N-D accumulator
34.6
(1.362) 39.4(1.551)
AT-173

.SERVICE OATAAND SPECIFICATIONS (SOS)
Specifications andAdjustments (Cont'd)
Return spring

Unit:mm(in)
Accumulator Freelength Outerdiameter

SIR
accumulator spring
56.4(2.220) 21.0(0.827)
N-D accumulator spring
43.5(1.713) 28.0(1.102)

BAND SERVO
Return spring

Unit:mm(in)
Return spring Freelength Outerdiameter
2nd servo return spring 32.5(1.280) 25.9(1.020)

00
servo return spring 31.0(1.220) 21.7(0.854)

REMOVAL ANDINSTALLATION

Distance betweenendofcon-
verter housing andtorque con-
verter Except
model34X81
21.1 mm(0.831 in)ormore
Model 34X81
15.9 mm(0.626 in)ormore

AT-174

CONTENTS

G EN ERAL IN FORMATION 1

Identification Number 2

BODY COMPONENT PARTS 3

U nderbody Component Parts 3
Body Component Parts 4

CO RROSlO NPR OTECTI 0N 7

Description 7
Anti -Co rrosive Wax 8
Undercoating 9
Stone Guard Coat 10

BODY CONSTRUCTION 11

Body Construction .~ 11

BODY ALIGNM ENT 13

Body Center Marks 13
Panel PartsMatching Marks 14
Description 15
Engine Compartment 16
Underbody 17
Passenger Compartment (Sedan-5-door Hatchback) 19
Rear Body (Sedan) 21
Passenger Compartment (3-doorHatchback) 22
Rear Body (3-door Hatchback-5-door Hatchback) 24

HANDLING PRECAUTIONS FORPLASTICS 25

Handling Precautions forPlastics
>-•••••••••••••••••••••••••••••••••••••••••••••••••••••
25
Location ofPlastic Parts - 26

PR ECAUTIONS 28

Precautions ForHandling HighStrength Steel(HSS) 28

R EPLACEM ENTOPERATIONS 32

Description 32
Radiator CoreSupport (PartialReplacement) 33
Hoodledge (PartialReplacement) 34
Front SideMember (PartialReplacement) 35
Front Pillar..~ 36
Center Pillar(Sedan -5-door Hatchback) 37
Outer Sill(Sedan -5-door Hatchback) 38
Outer Sill(3-door Hatchback) 39
Rear Fender (Sedan) 40
Rear Fender (5-door Hatchback) 41
Rear Fender (3-door Hatchback) 42
Rear Floor Rear 43
Rear SideMember Extension (Sedan) 44
Rear SideMember Extension (3-doorand5-door Hatchback) 45

~~~~~~~~_GENERALJNFORM~ION~~~~~~~~_
IdentificationNumber _
REPLACEMENTOPERATIONS

Rear SideMember Extension
Sedan

-------
/

/\
---

/ \ -

'------- /~ ,,\I
c-

~ ~>~

111

114

Service
Joint
SGI908
Vehicle
identification plate

A
A

Vehicle
identification number
N15 U
0
xxxxxx.

T
T
---c::
serialnumber

0:
Stopgap (nomeaning)
Destination
U: Europe
Model
A: 2-wheel drive
Engine type
A: GA 14DE engine
C: GA 16DE engine
E: SR20DE engine
F: CD20 engine
Body type
B: 4-door Sedan
F: 5-door Hatchback
E: 3-door Hatchback
Manufacturer

J
N 1: Nissan, Passenger vehicle
Emission
controlinformation label
VEHICLE IDENTIFICATION NUMBERARRANGEMENT
For Europe
• JN1 B
2-spotwelds 3-spotwelds M.I.G plug weld
(For 3panels plugweld method )

d
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GTJ ~
M.
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Point weld

-1-
-44-

REPLACEMENTOPERATIONS
Rear Floor Rear ________
GENERALINFORMATION _
Identification Number(Cont'd)
(Work afterrearpanel havebeen removed.)

ExceptforEurope

IN 1 .B CAN 15A
0
XXXXXX

T
T
--c:::
serialnumber

0:
Stopgap (nomeaning)
Destination
A: Australia andNew Zealand
Z: Except forEurope, Australia, andNew Zealand
Model
A: 2-wheel drive
Engine type
B: GA 15DE engine
C: GA 16DE engine
E: SR20DE engine-For AustraliaandNew Zealand only
Body type
B: 4-door Sedan
F: 5-door Hatchback
Manufacturer
IN 1:Nissan, Passenger vehicle

VEHICLE IDENTIFICATION PLATE

1Type approval number
2 Vehicle identification
number(Chassis number)
3 Gross vehicle weight
4 Gross combination weight
Gross vehicle weight

+
Gross trailing capacity
(Weight)
5 Gross axleweight(Front)
6 Gross axleweight(Rear)
7 Type approval number
8 Body colorcode
9 Trim color code
10 Model Specification No.
11 Engine model
12 Engine displacement
13 Transaxle model
14 Axle model

cc

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PLANT
PlANTA

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MOTORCO.,LTD. APAN

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NISSAN
MOTORCO.,LTD. JAPAN

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TYPE
TTP

Europe

FR

_2
3D
HI
B:3door hatchback
5D
HI
B:5door hatchback

Service
Joint

111

~

2-spot welds 3-spotwelds M.

I.
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(For 3panels plugweld method )P:
F
weld

• rr=- •
A
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GTJ --- ~

-43-
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UnderbodyComponent Parts REPLACEMENT'
OPERATIONS
Rear Fender
3-doorhatchback

@
1
or
11 1

@
1
or
11 1

112

111

112

114

113
-\

M,
I.
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(For 3panels plugweld method )P:
F:~~m
we

• rr=
.A~ •B~
..u..u.

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114

2-spot welds 3-spotwelds

Unit:mm

Service
Joint

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________BODYCOMPONENT PARTS _
___________ REPLACEMENTOPERATIONS
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-41-
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~~~~~~~_BODYCOMPONENTPAR~~~~~~~~_
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