NISSAN ALMERA N15 1995 Service Manual

\~~~~~C0\
~~ \.---.!

~ />"0

o
<=~~ )'()

Throttle lever'~ ~\

~ Il';-,~\ ,~\\)

,./, Manual plate
2\ (

. ~ -P-' (\
d (
Detent valve

/- \, 'sdJ :----, \,,,

n\ ';\ ~ "~
Manualvalve

\3l~w1:
nd\'~~\ \\)~
\(--' "'!f ()~
r:,
A~

\ ~ SAT414D
SAT664D ASSEMBLY
Assembly 4(Conl'd)

b, Set manual shaftinNeutral position.
c. Install control valveassembly ontransmission casewhile
aligning manualvalvewithmanual plateanddetent valve
with throttle lever.
d. Pass solenoid harnessthroughtransmission caseand
install terminal bodyontransmission casebypushing
it.

e. Install cliptoterminal body.

f.
Tighten bolts@,
@. ~
and
@.

Bolt length, number andlocation:

Bolt
@
@ @
@

Bolt length
'T'
mm
(in)
33,0
40,0
43,525,0
(1.299) (1.575)(1,713)
(0.984)

Number ofbolts
652
2

Tightening torque

7-9 (0,7 -0.9, 61-78)

N'm (kg-m, in-Ib)

12. Install oilpan.
a. Attach magnet tooil pan.

AT-161
•

SAT070D

a-ring

SAT160EASSEMBLY
Assembly 4(Cont'd)

b. Install newoilpan gasket ontransmission case.
c. Install oilpan ontransmission case.

• Always replace oilpan bolts.
• Tighten thefour bolts inacriss-cross patterntoprevent
dislocation ofgasket.

d. Tighten drainplugtospecified torque.
13. Install governor valve.
a. Install governor valveassembly intotransmission case.
b. Install O-ring togovernor cap.

• Apply ATFtoa-ring.

c. Install governor caponto transmission case.
d. Install snapringonto transmission casewithascrewdriver.

• Align snapringgapwith thenotch oftransmission case.
AT-162

SAT620E
SAT586H
SAT428DA

Torque
converter
ASSEMBLY
Assembly 4(Cont'd)

14. Install inhibitor switch.
a. Set manual shaftin"P" position.
b. Temporarily installinhibitor switchonmanual shaft.
c.
Move
selector
lever
to"N" position.
d. Use a4mm (0.157 in)pin forthis adjustment.
1) Insert thepinstraight intothemanual shaftadjustment hole.
2) Rotate inhibitor switchuntilthepincan also beinserted
straight intohole ininhibitor switch.
e. Tighten inhibitor switchfixingbolts.
f. Remove pinfrom adjustment holeafter adjusting inhibitor
switch.
15. Install oilcharging pipeandoilcooler tubetotransmission •
case.
16. Install torque converter.
a. Pour ATFintotorque converter.

• Approximately 1liter (7/8Impqt)offluid isrequired fora
new torque converter.
• When reusing oldtorque converter, addthesame amount
of fluid aswas drained.

b. Install torque converter whilealigning notchesoftorque
converter withnotches ofoil pump.

AT-163

ASSEMBLY
Assembly 4(Cont'd)

c. Measure distance"A"tocheck thattorque converter isin
proper position.

Distance
"A":

Except model34X81
21.1 mm(O.831 in)ormore

Model 34X81

15.9 mm(O.626 in)ormore
AT-164

SERVICEOATAAND SPECIFICATIONS (SOS)
General Specifications
Except Europe and
Europe Except
Europe and
Australia Australia
Australia Australia
Applied model
GA150E GA160E
SR200E
With catalyzer
Withoutcatalyzer
Automatic transaxle
RL4F03A
model
Automatic transaxle
assembly
Model codenumber 34X69 34X68 34X70
34X8034X81
Transaxle gearratio
1st 2.861
2.8611
2.861
2nd 1.5621.5622
1.562
3rd 1.0001.0000
1.000
4th 0697.0.6979
0.697
Reverse 2.3102.3103
2.310
Final drive 3.8274.0721
3.827
Recommended oil
GenuineNissanATForequivalent
Oil capacity
f
(Imp qt)

7.0(6-1/8)

Specifications andAdjustments
VEHICLE SPEEDWHENSHIFTING GEARS
Model 34X68
Throttle position Vehicle
speedkm/h(MPH)
0, -->O
2
O
2
-->0
3

0
3
-->O. O.-->0
3
0
3

-->O
2

O2-->D, 12--> 1,
Full throttle 48
-56 88-96 133-141 80-88 37-45 45-53
(30 -35) (55-60)
-

(83-88) (50-55) (23-28)
(28-33)
Half throttle 31
-39 54-62 102-110
75-83 44
-52
7-15 45-53
(19 -24) (34-39) (63-68) (47-52) (27-32) (4-9)
(28-33)
Model 34X69and34X70
Throttle position Vehicle
speedkm/h(MPH)
0, -->O
2
O
2
-->0
3

0
3
-->O. O.-->0
3
0
3

-->O
2

O
2
-->0, 1
2
--> 1,
Full throttle 51
-60
94-102 136-144 85-93 40-48 48-56
(32 -37) (58-63)
-

(85-89) (53-58) (25-30)
(30-35)
Half throttle 30
-38 52-60 97-105 67-75 42-50 8-16 48-56
(19 -24)
(32-37) (60
-65) (42-47) (26-31)
(5-10) (30
-35)
Model 34X80
Throttle position Vehicle
speedkm/h(MPH)
0, -->O
2
O
2

-->0
3

0
3
-->O. O.-->0
3
0
3

-->O
2

O2-->0, 1
2
--> 1,
Full throttle 52.60
100-108 145-153 90.98
40-48 49-57
(32 -37) (62-67)
-

(90-95) (56
-61) (25-30) (30-35)
Half throttle 30
-38 53
-61 103-111
69-77 42
-50 8-16 49-57
(19 -24)
(33-38) (64-69) (43
-48) (26-31) (5-10) (30-35)
Model 34X81
Throttle position Vehicle
speedkm/h(MPH)
0, -->O
2
O
2

-->0
3

0
3
-->O.
O.

-->0
3
0
3

-->O
2
O
2
-->0, 1
2
--> 1,
Full throttle 58.66
107.115 160.168
96-104 39-47 48-56
(36 -41) (66-71)
-

(99-104) (60-65) (24-29) (30-35)
Half throttle 33
-41 57-65 105.113
69-77 45
-53 8.
16
48-56
(21 -25) (35-40) (65.70)
(43-48) (28
-33)
(5-10) (30
-35)
AT-165
•

Vehiclespeed
km/h (MPH)
Gear position
Throttle position

SERVICE
OATAAND SPECIFICATIONS (SOS)
Specifications andAdjustments (Cont'd)
VEHICLE SPEEDWHENPERFORMING Model34X81
LOCK-UP

Model 34X68

Throttle position
Half throttle Gear
position Vehicle
speed
km/h (MPH)
Lock-up "ON"
102 -110

(63 -68)
Half
throttle

STALL REVOLUTION
Lock-up
"ON"
105 -113

(65 -70)
Model 34X69and34X70

Vehiclespeed
Throttle posi-
Gearposition km/h
(MPH)
tion
Lock-up"ON"Lock-up "OFF"
Half throttle
D
4
112
-120 97-105
(70 -75)
(60-65) Engine
Stall
revolution
rpm
GA15DE Model34X69 2,400
-2,700
Model 34X70, 34X80 2,550-2,850
GA16DE Model34X68, 34X80 2,450
-2,750
SR20DE Model
34X81 1,850-2,150

THROTTLE WIREADJUSTMENT

Model 34X80
Unit:mm(in)
Vehicle speed
Throttle posi-
Gearposition km/h
(MPH)
tion Lock-up"ON"Lock-up "OFF"
Half throttle
D
4
116
-124 97-105
(72 -77) (60
-65) Throttle
wirestroke 40-42 (1.57 -1.65)

LINE PRESSURE
Model 34X68, 34X69and34X70

Engine speed Line
pressure kPa(bar, kg/em', psi)
rpm Rposition Dposition 2position 1position
Idle 883(8.83, 9.0,128) 637
(6.37, 6.5,92) 1,147(11.47,11.7,166) 1,147(11.47,11.7,166)
Stall 1,765(17.65, 18.0,256) 1,275(12.75,13.0,185) 1,275(12.75, 13.0,185) 1,275
(12.75,13.0,185)

Model 34X80

Engine speed Line
pressure kPa(bar, kg/em?, psi)
rpm Rposition Dposition 2
position 1position
Idle 883(8.83, 9.0,128) 637(6.37, 6.5,92) 1,147
(11.47,11.7,166) 1,147
(11.47,11.7,166)
Stall 1,765
(17.65, 18.0,256) 1,275(12.75, 13.0,185) 1,275(12.75, 13.0,185) 1,275
(12.75, 13.0,185)

Model 34X81

Engine speed Line
pressure kPa(bar, kg/em', psi)
rpm Rposition Dposition 2position 1
position
Idle 883(8.83, 9.0,128) 637(6.37, 6.5,92) 1,147
(11.47,11.7,166) 1,147
(11.47,11.7,166)
Stall 1,765
(17.65, 18.0,256) 1,275(12.75, 13.0,185) 1,275(12.75, 13.0,185) 1,275
(12.75, 13.0,185)

AT-166

SERVICEDATAANDSPECIFICATIONS (SOS)
Specifications andAdjustments (Cont'd)
CONTROL VALVES
Control valvereturn springs
Unit:
mm
(in)
Parts Part
No. Freelength
Outerdiameter
Model
Pressure modi-
34X69,34X70, 34X68,

d)
liervalve 31742-31X642502(0.9850) 79(0.311)
spring 34X80,
34X81

@)
Kickdown
modulator valvespring 31742-31X03 40.5(1.594) 9.0(0.354)
34X80 31742-31X0451.14(2.0134) 17.0(0.669)

@
1-2
accumula-
tor valve spring 34X69,
34X70,34X68,
34X81 31742-31X63
50.8(2000) 17.0(0.669)

@
3-2timing valvespring 31736-21
XOO 26.3(1.035) 7.2(0.283)
~ 1st
reducing valvespring 31835-21X0822.6(0.890) 7.3(0.287)
Upper
@
Torque converter reliefvalve spring 31742-31X06 23.5(0.925) 7.4(0.291)
body Throttlemodu-
34X68,34X81
31742-31X07 29.5
(1.161)
5.5(0.217)

(J)
lator valve
spring 34X69,
34X70, 34X80 31742-31X18 29.5(1161)
5.5(0.217)
34X69, 34X70, 34X80 31736-01X02 21.7(0.854) 6.65(0.2618)

@
4th
speed cut
34X68 31756-21X0222.6(0.890)
7.3(0.287)
valve spring
34X81 31835-21X0223.2(0913) 6.2(0.244)

@
Lock-up
controlvalvespring 31742-31X08
39.5(1.555) 50(0.197)

@
4-2sequence valvespring 31742-31X0939.5(1.555) 51(0.201)

-
Oilcooler reliefvalve spring 31872-31XOO17.02(0.6701) 8.0(0.315)
Throttle valve 34X81
31802-31X06 32.0(1.260) 10.0(0.394)

d)
anddetent
34X69,34X70, 34X68,
valve spring
34X80 31802-31X07
33.0
(1.299)
10.0(0.394)

(2)
Pressure regulatorvalvespring 31742-31XOO 5224(2.0567) 15.0(0.591)
Lower 34X68
31762-31XOO
52.0(2.047)
8.0(0.315)
body
@
3-4
shift valve
34X69,34X70,34X80 31762-31X13 52.0(2.047) 7.45(0.2933)
spring
34X81 31762-31X1152.0(2.047) 80(0.315)

@
2-3shift valve spring 31762-31X0152.7(2.075) 7.0(0.276)

cID
1-2
shift valve spring 31762-31X0245.9(1.807) 5.3(0.209)

@
Overrun clutchcontrol valvespring 31742-31X60 48.9
(1.925) 7.0(0.276)
AT-167
•

SERVICEDATAANDSPECIFICATIONS (SOS)
Specifications andAdjustments (Cont'd)
CLUTCH ANDBRAKES

Model
34X68,
34X69,
34X81
34X70, 34X80

I
Reverse clutch
I

Number of

2

drive plates
Number of

2

driven plates
Drive plate
thickness mm(in)
Standard
2.0(0.079)

Wear limit
1.8(0.071)

Clearance mm(in)
Standard
0.5-0.8 (0.020 -0.031)

Allowable
1.2(0.047)

limit
Thicknessmm(in) Partnumber

4.4 (0.173) 31537-31XOO

Thickness 01

4.6(0.181) 31537-31X01

retaining
4.8(0.189) 31537-31X02

plates

5.0(0.197) 31537-31X03
5.2 (0.205) 31537-31X04

I
High clutch
I

Number 01

3 4

drive plates
Number 01

5 6+1

driven plates
Drive plate
thickness mm(in)
Standard
2.0(0.079) 1.6(0.063)

Wear limit
1.8
(0.071) 1.4(0.055)

Clearance mm(in)
Standard
1.4
-1.8 (0.055 -0.071)

-

Allowable
2.4(0.094) 2.6(0.102)

limit
Thicknessmm(in) Part
number

3.8 (0.150) 31537-
3.8(0.150) 31537-
31X11 31X11
4.0 (0.157) 31537-
4.0(0.157) 31537-
31X12 31X12
4.2 (0.165) 31537-
4.2(0.165) 31537-

Thickness 01
31X13
31X13

retaining
4.4(0.173) 31537-
4.4(0.173) 31537-

plates
31X1431X14
46 (0.181) 31537-
4.6(0.181) 31537-
31X15 31X15
4.8 (0.189) 31537-
4.8(0.189) 31537-
31X16 31X16
5.0 (0.197) 31537-
31X17
Model

34X68,
34X69,
34X81
34X70, 34X80

I
Forward clutch
I

Number ofdrive plates

5

Number ofdriven plates
5

Drive platethickness
mm(in)
Standard
1.8
(0.071)

Wear limit
1.6(0.063)

Clearance mm(in)
Standard
0.45-0.85 (0.0177 -0.0335)

Allowable limit
1.85
(0.0728)

Thickness Partnumber
mm (in)

3.6 (0.142) 31537-31X60
3.8 (0.150) 31537-31X61

Thickness ofretaining plate

4.0(0.157) 31537-31X62
4.2 (0.165) 31537-31X63
4.4 (0.173) 31537-31X64
4.6 (0.181) 31537-31X65

IOverrun clutch
I

Number ofdrive plates
3

Number ofdriven plates
4

Drive platethickness
mm(in)
Standard
1.6
(0.063)

Wear limit
1.4
(0.055)

Clearance mm
(in)
Standard
1.0
-1.4 (0.039 -0.055)

Allowable limit
2.0
(0.079)

Thickness Partnumber
mm (in)

3.6 (0.142) 31567-31X72

Thickness 01retaining plate
3.8
(0.150) 31567-31X73
4.0 (0.157) 31567-31X74

.

4.2(0.165) 31567-31X75
4.4 (0.173) 31567-31X76
AT-168

•

Oil
pump sideclear-

0.02-0.04 (0.0008 -0.0016)

ance mm(in)
Innergear
Thickness Partnumber
mm (in)

9.99 -10.00
31346-31XOO
(0.3933 -0.3937)
9.98 -9.99
31346-31X01
(0.3929 -0.3933)
9.97 -998
31346-31X02

Thickness ofinner
(0.3925
-0.3929)

gears andouter gears
Outergear
Thickness Partnumber
mm (in)

9.99 -10.00
31347-31XOO
(0.3933 -0.3937)
9.98 -9.99
31347-31X01
(0.3929 -0.3933)
9.97 -9,98
31347-31X02
(0.3925 -0.3929)

Clearance betweenoil
pump housing and
outer gear
mm(in)
Standard
008-0 15 (0.0031 -0.0059)

Allowable limit
015(0.0059)

Oil pump cover seal
ring clearance
mm(in)
Standard
0.10-0.25 (0.0039 -0.0098)

Allowable limit
0.25(0.0098)
SERVICE
OATAAND SPECIFICATIONS (50S)
Specifications andAdjustments (Cont'd)
OIL PUMP
34X68,

Model
34X69,34X81
34X70, 34X80

ILow
&
reverse brake
I

Number ofdrive plates

5

Number ofdriven plates

5

Drive platethickness
mm(in)
Standard
2.0(0.079)

Wear limit

1.8(0.071)

Clearance mm(in)
Standard
1.4-1.8 (0.055 -0.071)

Allowable limit

2.8(0.110)

.

Thickness Partnumber
mm (in)

36 (0.142)
31667-31X10

Thickness ofretaining
38(0150)
31667-31X11

plate
4.0(0157)
31667-31X12
4.2 (0.165)
31667-31X13
4.4 (0.173)
31667-31X14
4.6 (0.181)
31667-31X15

I
Brake band
I

Anchor endbolttighten-
ing torque
39-5.9 (0.4 -06, 35-52)

N'm (kg-m, in-Ib)
Number ofreturning rev-
olutions foranchor end

2.5:1e0125

bolt
Lock nuttightening

31-36 (3.2 -3.7, 23-27)

torque N'm(kg-m, ft-Ib)

Clutch andbrake return springs
INPUTSHAFT

Unit: mm(in)
Return spring Freelength
Outerdiameter
Forward clutch
Inner
263(1.035) 77(0.303)

(Overrun clutch)

(16
pes) Outer

266
(1.047) 10.6(0.417)

Reverse clutch
(16
pes)
18.6(0.732) 80(0.315)

High clutch
(12
pes)
197(0.776) 11.1(0.437)
Input
shaft sealring
clearance mm(in)
Standard
Allowable limit
0.08
-0.23 (0.0031 -0.0091)
0.23 (0.0091)
PLANETARY CARRIER

Clearance betweenplanetary
carrier andpinion washer
mm(in)
Standard Allowable limit
0.15
-0.70 (0.0059 -0.0276)
080 (0.0315)
AT-169

Differential sidegear clearance
FINAL
DRIVE SERVICE
DATAANDSPECIFICATIONS (SOS)
Specifications andAdjustments (Cont'd)
Differential sidebearing adjusting shims
(Except model34X81)
Differential sidegear thrust washers
(Except model34X69)
Differential caseendplay (Except model
34X81) Differential
sidegear thrust washers (Model
34X69)
Clearance
betweensidegear
and differential easewith
washer mm(in)
Thickness mm(in)

0.75 -0.80 (0.0295 -0.0315)
0.80 -0.85 (0.0315 -0.0335)
0.85 -0.90 (0.0335 -0.0354)
0.90 -0.95 (0.0354 -0.0374)
0.95 -1.00 (0.0374 -0.0394)

Thickness mm(in)

0.75 -0.80 (0.0295 -0.0315)
0.80 -0.85 (0.0315 -0.0335)
0.85 -090 (0.0335 -0.0354)
090 -0.95 (0.0354 -0.0374)
0.95 -1.00 (0.0374 -0.0394)

Differential caseendplay
mm (in)
0.1
-0.2 (0.004 -0.008)

Part number

38424-31 XOO
38424-31X01
38424-31 X02
38424-31 X03
38424-31X04

Part number

38424-02111
38424-02112
38424-02113
38424-02114 38424-02115
0-015 (0-0.0059)
Thickness
mm(in) Part
number

0.48 (0.0189) 38454-M8001
0.56 (0.0220) 38454-M8003
0.64 (0.0252) 38454-M8005
0.72 (0.0283) 38454-M8007
0.80 (0.0315) 38454-M8009
0.88 (0.0346) 38454-M8011
0.96 (0.0378) 38454-M8013
1.04 (0.0409) 38454-M8015
Differential sidebearing adjusting shims
(Model 34X81)

Thickness mm(in) Partnumber

0.40 (0.0157) 31499-21X07
0.44 (0.0173) 31499-21X08
0.48 (00189) 31499-21X09
0.52 (0.0205) 31499-21X10
0.56 (0.0220) 31499-21X11
0.60 (00236) 31499-21X12
0.64 (0.0252) 31499-21X13
068 (00268) 31499-21X14
0.72 (00283) 31499-21X15
076 (0.0299) 31499-21X16
0.80 (0.0315) 31499-21X17
0.84 (0.0331) 31499-21X18
0.88 (0.0346) 31499-21X19
0.92 (0.0362) 31499-21X20
1.44 (00567) 31499-21X21
Bearing preload(Model34X81)

Oifferential sidebearing pre-
load
'T'
mm(in)
004
-009 (00016 -0.0035)
Turning torque(Model 34X81)

Turning torqueoffinal drive
049_108 ( _11 4_5)

assembly Nm(kg-em, in-Ib)' .
5.0 .0,.3 9.
AT-170